5s 1228731464426434 9
TRANSCRIPT
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PLEASE COME IN!TULOY PO KAYO!
DAYON MO!
5S5STHE PRACTICE OFTHE PRACTICE OF
GOOD HOUSEKEEPING:GOOD HOUSEKEEPING:
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Objectives of 5S
What is 5S?
5S: The Practice of Good Housekeeping
Importance of 5S
Benefits of 5S
Key Pointsto Sustain 5S
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OBJECTIVE To disseminate information about 5s. To inform the importance of 5s to the
personnel. To teach the personnel on how to practice
5s properly and effectively.
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Objectives of 5S
What is 5S?
5S: The Practice of Good Housekeeping
Importance of 5S
Benefits of 5S
Key Pointsto Sustain 5S
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5S is a systematized approach to organized work areas, keep rules and standards, and maintain the discipline needed to do an excellent job.
WHAT IS 5S?
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Objectives of 5S
What is 5S?
5S: The Practice of Good Housekeeping
Importance of 5S
Benefits of 5S
Key Pointsto Sustain 5S
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5S
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5S
English Pilipino Visayan Japanese
SORT MAG-URI MANGUKAY SEIRI
SYSTEMATIZE MAG-AYOS MAMAHIG SEITON
SWEEP MAGLINIS MANGLIMPYO SEISO
SANITIZE/
SUSTAINMAGPANA-TILI
MAG-SIGE SEIKETSU
SELF-DISCIPLINE
MAGKAROON NG SARILING DISIPLINA
MAGDISIPLINA SA KAUGALINGON
SHITSUKE
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First S
SORT (MAG-URI) MANGUKAY“Take out unnecessary items and dispose”.
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?
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SORT (MAG-URI) MANGUKAY
1.Look around and dispose all unnecessary items.A. Eliminate obstacles to make work easy.
B. Eliminate the need to take care of unnecessary items.
C. Provide no chance of being disturbed
with unnecessary items.
D. Prevent accumulation of unnecessary
items.
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1.If you and your colleagues cannot decide if an item is necessary or unnecessary, put a “Disposal Notice” with the date on the item,
and set the item aside.
SORT (MAG-URI) MANGUKAY
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3. Use “Stock Cards” for an inventory of office supplies.
Date Received/
Issued
Requisition/ Issue No.
From Whom Received/ To Whom Issued
Quantity Received
Quantity On-Hand
Remarks
Item:__________________________ Stock No.:_______________________Description:_____________________ Unit Price:_______________________
SORT (MAG-URI) MANGUKAY
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1.After a period, say three months, check if someone needed the item or not.
A. Sell to outside the companyB. Move to other section where the item is neededC. Throw it away, or dispose as garbageD. It is better to make people know who has the authority for disposalE. Make known to the people where to return excessive stock of materials and supplies.F. Look at every corner like when you’re looking for cockroaches.
SORT (MAG-URI) MANGUKAY
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Second S
SYSTEMATIZE (MAG-AYOS)
MAMAHIG“Arrange necessary items in good order for use”.
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?
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SYSTEMATIZE (MAG-AYOS) MAMAHIG1.Take into account the flow of your work,
movement of forklifts/carts from the point of view of safe and efficient operations.A. Place goods in wider frontage along passagesB. Store goods for 1st-in-1st-out retrievalC. Label items & their location systematicallyD. Separate tools from common onesE. Put frequently used items nearerF. “Only feet on the ground”
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1.Put most frequently needed item close to the user so as to minimize the movement of the person.
SYSTEMATIZE (MAG-AYOS) MAMAHIG
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3. Make a list of things with their locations and put it on locker/cabinets.
Label each drawer to show what is kept inside for ease in locating items.
SYSTEMATIZE (MAG-AYOS) MAMAHIG
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4. Apply the same principles and indicate the places where fire extinguishers
are located, passages for forklifts, warning signs for safety such
as exits.
SYSTEMATIZE (MAG-AYOS) MAMAHIG
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Third S
SWEEP (MAGLINIS) MANGLIMPYO
“Clean your workplace”
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Third S
?
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SWEEP (MAGLINIS) MANGLIMPYO
1.Do not wait until things get dirty. Clean your workplace, including machines and equipment, tools and furnitures, regularly.A. Remove dusts & cobwebs from wallsB. Paint walls & ceilings with appropriate colorsC. Prepare cleaning schedules & assign
a person responsible for equipment & maintenance of an area or storage
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2. Put aside 3 minutes everyday for SEISO.
3. You and your colleagues should be responsible for the work area around you.
4. Never throw anything and make it your habit.5. Cleaning is also checking.
SWEEP (MAGLINIS) MANGLIMPYO
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Fourth S
SANITIZE (MAGPANATILI) MAG-SIGE
“Maintain high standard of housekeeping”.
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SANITIZE (MAGPANATILI) MAG-SIGE
So as not to waste your efforts, do not stop after implementing initial 3S’s.
1. Make a schedule for cleaning of your workplace.
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2. Interdepartmental competition / 5S Evaluation Sheet
A. Indicate the name(s) of the person who is responsible for the work area and for the machine.
B. Regular inspection and evaluation by a 5S committee.
C. Do not only criticize poor cases, but also
praise and commend good practices or
good performers.
SANITIZE (MAGPANATILI) MAG-SIGE
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5S EVALUATION SHEET(Encircle the number, which describes the condition at your workplace)
Preparing for tomorrow after finishing work; Coming early to check machine condition; Good cooperation among workers.
5People follow rules; but just to start work on time, without enough preparation for the work.
3No work discipline, people do what they like.
11.SELF-DISCIPLINEDo things spontaneously without being told or ordered.
Dust and dirt are completely shut out.
5Workplace is tidy but not completely clean.
3No attention is given to keep workplace neat and tidy.
11.SANITIZEMaintain high standard of housekeeping.
Workplace and machines are completely cleaned. Every nook and corner are free of dust.
5Workplace and machines are partially cleaned. (Center and surface only)
3Workplace as well as machine is dirty and untidy; many things are scattered around.
11.SWEEPClean your workplace.
Necessary things are always arranged in good order for quick use.
5Necessary things are arranged but not in good/systematic order. (Not good for quick use.)
3Workers often spend time looking for necessary things
11.SYSTEMATIZEArrange necessary items in good order for use.
Unnecessary things not found at any time.
5Unnecessary items are disposed, but not regularly
3A lot of unnecessary things are at the workplace.
11.SORT Take out unnecessary items and dispose.
EXCELLENTFAIRPOOR
Inspected by: _______________________ Date of Inspection: ______________________ Area/Location: __________________Reviewed by: _______________________
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Fifth S
SELF-DISCIPLINE(MAGKAROON NG SARILING DISIPLINA) MAGDISIPLINA SA KAUGALINGON
“Do things spontaneously without being told or ordered”.
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1. “CLAYGO” Clean As You Go2. Eat and smoke at designated areas3. Key workplace always clean & tidy4. Wear clean uniform & shoes5. Follow safety rules6. Put things back in their proper place after use7. Work according to standards8. 30 – second rule
SELF-DISCIPLINE (MAGKAROON NG SARILING DISIPLINA) MAGDISPLINA SA KAUGALINGON
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Objectives of 5S
What is 5S?
5S: The Practice of Good Housekeeping
Importance of 5S
Benefits of 5S
Key Pointsto Sustain 5S
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QUALITY - Prevent errors
PRODUCTIVITY - Eliminate wastes
SAFETY - Prevent accidents
EQUIPMENT - Eliminate maintenance
RELIABILITY breakdowns
IMPORTANCE OF 5S
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Objectives of 5S
What is 5S?
5S: The Practice of Good Housekeeping
Importance of 5S
Benefits of 5S
Key Pointsto Sustain 5S
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INDIVIDUAL
BENEFITS OF 5S
5S Makes Your Workplace More Pleasant
5S Makes you Work More Efficient
5S Improves Your Safety
5S Improves Quality of Your Work and Your Products
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COMPANY
BENEFITS OF 5S
5S increases PRODUCTION
5S improves QUALITY
5S reduces COSTS
5S makes DELIVERY on time
5S improves SAFETY
5S improves MORALE
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Objectives of 5S
What is 5S?
5S: The Practice of Good Housekeeping
Importance of 5S
Benefits of 5S
Key Pointsto Sustain 5S
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KEY POINTS TO SUSTAIN 5S
Communication Inform people what you want achieve
5S campaign, posters, 5S videos, share/ benchmark practices
Education Teach people how to apply 5S Orientation & Training
Reward Recognize people for their effort
Reward individually & group certificates or other
Time Allow time to clean work area 5 min before going home cleaning work area
StructureIdentify what needs to be done by whom, & ensure schedule is updated & visible to all
Deputize Tag team, Sweep team, 5S Committee