572998 mm dresser final

DRESSER PRODUITS INDUSTRIELS PURCHASE ORDER NO: 23588 ACS JOB NUMBER: 572998 PROJECT / LOCATION: SPM & OFFSHORE/ONSHORE PIPELINE

TO INLINE BOOSTERS PUMPING STATION OF THE MANGALORE COAST

SELF CONTAINED ELECTRO-HYDRAULIC ACTUATOR ASSEMBLIES

COMPLETE WITH SUNSHADE 20926 FAIL STAY PUT, SPRING DRIFT CLOSE

20927 SPRING FAIL OPEN

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PREFACE

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The information in this manual is provided to assist with the installation of MIDLAND-ACS actuator control assemblies onto customer process valve interface. To avoid possible injury to personnel or damage to actuator parts, WARNING and CAUTION notes must be strictly followed. Unauthorised modification of the product or the use of maintenance procedure other than outlined in this manual could drastically affect the performance of the system and may void existing warranty.

INDEX

SECTION ONE: Description

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SECTION TWO: Maintenance

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572998 20926/20927 Dresser Produits Industriels 1

SECTION 1.1

GENERAL DESCRIPTION

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SECTION 1.2A

Operating and Technical Description 20906

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SECTION 1.2A

Operating and Technical Description 20927

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3. MANUAL HAND PUMP 7KLVPHWKRGRIRSHUDWLRQF DQEHXVHGGXULQJPDLQWHQDQFHRULQDQHPHUJHQF\VLWXDWLRQZKHUHQRUPDOK\GU DXOLFDQGHOHFWULFDOVXSSOLHVDUHQRWDYDLODEOH%HIRUHRSHUDWLQJWKHKDQGSXPSLVRODWLQJYDOYH(5A & 5B)*PXVWEHRSHQHG7R RSHUDWHWKHDFWXDWRULQ WKH&/26(GLUHFWLRQW KH QRUPDOO\RSHQEDOOYDOYH (5C)* VKRXOGEHFORVHG7KHKDQGSXPSFDQ WKHQEHRSHUDWHGXVLQJWKHKDQGOHVXSSOLHG +\GUDXOLFIOXLGLVWDNHQ E\ WKHKDQGSXPSDQGGHOLYHUHGLQWRWKHSUHVVXUH VLGHRIWKHFLUFXLW7KHIOXLGIORZ V GLUHFWO\LQWRWKHIXOOERUHDUHDRIWKHDFWXDWRUF\OLQGHUEXWLVUHWDLQHGE\WKHFORVHGEDOOYDOYH(5C)*DQGSUHYHQWHGIURPUHDFKLQJRWKHUDUHDVRIWKHV\VWHP$VSUHVVXUHEXLOGVXSLQWKHIXOOERUHDUHDWKHDFWXDWRU EHJLQVWRGULYHWKHFRQQHFWHGSU RFHVV YDOYHLQWKH&/26,1*GLUHFWLRQDJDLQVWWKHIRUFHJHQHUDWHGE\ WKHVSULQJSDFNH[KDXVWLQJWKHIOXLGLQWKHDQQXOXVDUHDLQWRWKHWDQNUHWXUQOLQH7RRSHUDWHWKHDFWXDWRULQW KH23(1GLUHFWLRQEDOOYDOYH (5C)*PXVWEHRSHQHGWKLVDOORZVWKHIRUFHJHQHUDWHGE\WKHVSUL QJSDFNWRIRUFHIOXLGIURPWKHIXOOERUHVLGHRIWKHF\OLQGHUWRUHJHQHU DWHLQWRWKHDQQXOXVVLGHRIWKHF\OLQGHUDOORZLQJWKHDFWXDWRU WRGULYHWKHFRQQHFWHGSURFHVVYD OYH LQWKH23(1GLUHFWLRQ2QFHWKHGHVLUHGSRVLWLRQKDVEHHQUHDF KHG WKHEDOOYDOYHFDQEHFORVHGWKLVZLOOKROGWKHDFWXDWRUVSRVLWLRQNOTE: The speed of actuator operation during this procedure is determined

by, the displacement and speed of pumping by the operator of the hand pump in the closing direction, and the adjustment of the flow control valve (24)* in the opening direction.

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Dresser Produits Industriels 23588 572998 20927 / 20926

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SECTION 1.3

Performance Data


SECTION 2.1

General Maintenance

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SECTION 2.2

Routine Maintenance

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SECTION 2.3

COMPONENT DETAILS.

Sheet Reference Description

Hydraulic Circuit

Reference 20926HC

Hydraulic Circuit

Reference 20927HC

Electrical Circuit

Reference 20927EC 20926EC

2.3.1

Linear Actuator single acting 20926HCX383 (20926) 20927HCX21 (20927)

1 1

2.3.2 Linear Potentiometer 2 2

2.3.3 Pressure Filter 3 3

2.3.4 Suction Filter 4 4

2.3.5 Isolator Valves 5A,5B,5C,17,20 5A,5B,5C,5D, 15,17

2.3.6 EExd Motorised Pump Assembly 6 6

2.3.7 Hand Pump 7 7

2.3.8 Speed Control Valve (Open & Close) 8 & 9 23 & 24

2.3.9 Solenoid Valves 10 & 11 & 28 8 & 9

2.3.10 Check Valves 12A, B, C 10A,B,C

2.3.11 Pressure Switches 12A, 12B, 12C 25A & 25B 10A, 10B &

10C

2.3.12 System Relief Valve 14

12

2.3.13 Pressure Gauge 15

13

2.3.14 Accumulator 16

14

2.3.15 Oil Filler 18

21

2.3.16 Oil Temperature Probe 21

18

2.3.17 Oil Level Switch 22

19

2.3.18 Oil Level Indicator 23

20

2.3.19 Relief Valve 24

N/A

2.3.20 Flow Control (drift close)

28

N/A

2.3.21 Positioner Controller

ACS604EX

2.3.22 Monitoring Board

ACS604EXMON


2.3.1 COMPONENT DESCRIPTION Linear Actuator single acting SUPPLIER REFERENCE NUMBERS. 20926HCX383 (20927) (HC Item Reference: 1) 20927HCX21 (20926) (HC Item Reference: 1) LOCATION Mounted to top of the spring housing


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2.3.2 COMPONENT DESCRIPTION Linear Potentiometer SUPPLIER REFERENCE NUMBERS.

(20926) ICS100/EM/420/H/1 (HC Item Reference: 2) (20927) ICS100/EM/50/H/1 (HC Item Reference: 2)

LOCATION

Hydraulic Cylinder Assembly


2.3.3 COMPONENT DESCRIPTION Pressure Filter SUPPLIER REFERENCE NUMBER. C17497 (HC Item Reference: 3) LOCATION Hydraulic Control Cabinet Assembly


2.3.4 COMPONENT DESCRIPTION

Suction Filter SUPPLIER REFERENCE NUMBER. 19290ASUCSTR (HC Item Reference: 4) LOCATION HPU Assembly


2.3.5 COMPONENT DESCRIPTION Isolator Valves SUPPLIER REFERENCE NUMBER. 20926

a. B6FX50S (HC Item Reference: 5A - Isolating Valve) b. B6FX50S (HC Item Reference: 5B - Hand pump Isolating Valve) c. B6FX50S (HC Item Reference: 5C - Hand pump operation Valve) d. F25S (HC Item Reference: 17 - System Discharge Valve) e. B6FX50S (HC Item Reference: 20 - Accumulator Isolation)

LOCATION 20926

a. Under Oil Reservoir b. Hand pump outlet pipe c. Mounted between annulus port and hydraulic cab d. Under Accumulator Assembly e. Under Accumulator Assembly

COMPONENT DESCRIPTION Isolator Valves SUPPLIER REFERENCE NUMBER. 20927

a. B6FX50S (HC Item Reference: 5A - Isolating Valve) b. B6FX50S (HC Item Reference: 5B - Isolating Valve) c. B6FX50S (HC Item Reference: 5C - Isolating Valve) d. B6FX50S (HC Item Reference: 5D - Isolating Valve) e. F25S (HC Item Reference: 15 - System Discharge Valve) f. B6FX50S (HC Item Reference: 17 - Accumulator Isolation)

LOCATION 20927

a. 5A under hydraulic tank b. 5B hand pump outlet to full bore port of hydraulic cylinder (B) c. 5C hydraulic cabinet outlet to full bore port of cylinder (B) d. 5D from control frame to annulus port of cylinder (A) f. 15 under Accumulator Assembly g. 17 under Accumulator Assembly


2.3.6 COMPONENT DESCRIPTION EExd Motorised Pump Assembly SUPPLIER REFERENCE NUMBER.

20398-1 [EExd electric motor (415V-3PH-AC50Hz)] (HC Item Ref: 6) MARZ05D075 [Gear Pump 0.9 Lt/Min) (HC Item Reference: 6) LOCATION HPU Assembly


2.3.7 COMPONENT DESCRIPTION Hand Pump SUPPLIER REFERENCE NUMBERS. 20314 (HC Item Reference: 7)

LOCATION (20926) Mounted on side of yoke (20927) Mounted on side of control frame


2.3.8 COMPONENT DESCRIPTION Speed Control Valve (Open & Close) SUPPLIER REFERENCE NUMBERS.

C17952/ASSY (20926 HC Item Reference: 8 & 9) 19665KIT (20927 HC Item Reference: 23 & 24)

LOCATION

Hydraulic Cabinet Assembly


2.3.9 COMPONENT DESCRIPTION Solenoid Valves SUPPLIER REFERENCE NUMBERS.

C16078-22-NC-EXD545 (HC 20926 Item Reference: 10 & 11) (HC 20927 Item Reference: 8)

C16078-22-NO-EXD545 (HC 20926 Item Reference: 28) (HC 20927 Item Reference: 9)

LOCATION

Hydraulic Cabinet Assembly (20927CABASSY) (20926CABASSY)


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2.3.10 COMPONENT DESCRIPTION Check Valves SUPPLIER REFERENCE NUMBERS. a. RVE-06-NIRO (HC 20926 Item Reference: 12A, 12B, 12C) (HC 20927 Item Reference: 10C) b. CV50S/PK (HC 20926 Item Reference: 25A, 25B) (HC 20927 Item Reference: 10A &10B) LOCATION a. Hydraulic Cabinet Assembly

b. Pipe work (Top of tank lid and in tank return line)


2.3.11 COMPONENT DESCRIPTION Pressure Switches SUPPLIER REFERENCE NUMBERS.

19730-3 (HC 20926 Item Reference: 13A, 13B & 19) (HC 20927 Item Reference: 11A, 11B & 16) LOCATION

(20926) Mounted on the right hand side of Hyd. Cab. Assy. (20927) Mounted on the left hand side of Hyd. Cab. Assy. On control frame


2.3.12 COMPONENT DESCRIPTION System Relief Valve SUPPLIER REFERENCE NUMBERS. RL37N-4K (HC 20926 Item Reference: 14) (HC 20927 Item Reference: 12) LOCATION

HPU Assembly


2.3.13 COMPONENT DESCRIPTION Pressure Gauge SUPPLIER REFERENCE NUMBERS.

C19257 (HC 20926 Item Reference: 15) (HC 20927 Item Reference: 13) LOCATION



2.3.14 COMPONENT DESCRIPTION Accumulator SUPPLIER REFERENCE NUMBERS. 20927ACC (HC 20926 Item Reference: 16) (HC 20927 Item Reference: 14) LOCATION

(20926) Mounted on the side of yoke and spring housing (20927) Mounted on control frame on the right hand side of HPU.


2.3.15 COMPONENT DESCRIPTION Oil Filler SUPPLIER REFERENCE NUMBERS.

19290AFILBR (HC 20926 Item Reference: 18) (HC 20927 Item Reference: 21)

LOCATION

HPU Assembly


2.3.16 COMPONENT DESCRIPTION Oil Temperature Probe SUPPLIER REFERENCE NUMBERS. 19883 (HC 20926 Item Reference: 21) TF171S1B/075MT/PB1XA (HC 20927 Item Reference: 18) LOCATION

HPU Assembly


2.3.17 COMPONENT DESCRIPTION Oil Level Switch SUPPLIER REFERENCE NUMBERS.

19605 (HC 20926 Item Reference: 22) LM2TIA200EP (HC 20927 Item Reference: 19)

LOCATION

HPU Assembly


2.3.18 COMPONENT DESCRIPTION Oil Level Indicator SUPPLIER REFERENCE NUMBERS.

FSA2541.1-T-10 (HC 20926 Item Reference: 23) 19290AVISIND (HC 20927 Item Reference: 20) LOCATION

HPU Assembly


2.3.19 COMPONENT DESCRIPTION Relief Valve SUPPLIER REFERENCE NUMBERS.

14540-02 (HC 20926 Item Reference: 24) (HC 20927 Not used)

LOCATION



2.3.20 COMPONENT DESCRIPTION Flow Control (Drift close) SUPPLIER REFERENCE NUMBERS.

201061NMP (HC 20926 Item Reference: 29) (HC 20927 Not used)

LOCATION



2.3.21 COMPONENT DESCRIPTION Positioner Controller SUPPLIER REFERENCE NUMBERS.

ACS604EX LOCATION

EExd Enclosure Assembly




Kam.Maan

2.3.22 COMPONENT DESCRIPTION Monitoring Board SUPPLIER REFERENCE NUMBERS.

ACS604EX-MON LOCATION

EExd Enclosure Assembly




Kam.Maan

SECTION 2.4

Drawings

20926 Actuator Controller Assembly

20926HC Hydraulic Circuit 20926CABASSY Cabinet Assembly 20926EC Electrical Circuit 20926HPU Hydraulic Power Unit Assembly 20927-200 Actuator Yoke Assembly

20927-300 Control Frame Assembly 20927HC Hydraulic Circuit 20927CABASSY Cabinet Assembly 20927EC Electrical Circuit 20927HPU Hydraulic Power Unit Assembly


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