50266 carlisle maintenance garage boiler replacement
TRANSCRIPT
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SHEET INDEX CERTIFICATIONS
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Autodesk Revit 2017
IDOT PROJECT NUMBER:
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:20:0
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ME00
4182410
BG
-2S
41(0
03)-
-80-7
7
CARLISLE MAINTENANCE GARAGE BOILER
REPLACEMENT
IOWA DEPARTMENT OF TRANSPORTATION
5020 SE 64TH AVE. | CARLISLE, IA
CO
NS
TR
UC
TIO
N
2018-0
8-3
1
BG-2S41(003)--80-77
PROJECT LOCATON
GENERAL
ME00 COVER SHEET
MECHANICAL
ME101 FLOOR PLANS AND SCHEMATICS
ME600 SYMBOLS, DETAILS, AND SCHEDULES
I HEREBY CERTIFY THAT THIS ENGINEERING DOCUMENT WAS PREPARED BY ME OR UNDER MY DIRECT SUPERVISION AND THAT I AM A DULY LICENSED PROFESSIONAL ENGINEER UNDER THE LAWS OF THE STATE OF IOWA.
PAGES, SHEETS OR DIVISIONS COVERED BY THIS SEAL:
PRINTED OR TYPED NAME
SIGNATURE
MY LICENSE RENEWAL DATE IS DECEMBER 31,
DATE
LICENSE NUMBER
Brian A. Steffens
ALL ME SERIES SHEETS
22014
12/31/2019
MECHANICAL ENGINEER
NORTH
ELECTRICAL
UTILITY
EXISTING FURNACE TO REMAIN
EXISTING WATER HEATER TO REMAIN
2" PG
M01M01
1-1/4"PG TO EACH BOILER
PHWP-2
PHWP-1
MDP
PANEL A
M02
BP1
SEE SCHEM/DETAILS
EXISTING CHEMICAL FEEDER TO REMAIN. REPIPE AS SHOWN ON SCHEMATICS/DETAILS
ET-1
E01
E01
E02
E02
B-1 B-2
E03
E04 B-36
M03M03
ELECTRICAL
UTILITYMD01MD01
EXISTING FURNACE TO REMAIN
EXISTING WATER HEATER TO REMAIN
EXISTING CHEMICAL FEEDER TO REMAIN. REPIPE AS SHOWN ON SCHEMATICS/DETAILS
2" PG
REMOVE BOILER CONTROL PANEL
MDP
PANEL A
REMOVE EXPANSION TANK ED02
ED01 ED01
MECHANIC
BAYS
GARAGE
ELECTRICAL
UTILITY
LUNCH/BREAK
ROOM
WASH
BAYS
OFFICE PARTS
CORRIDOR
WOMENSMENS
VESTIBULE
T
EXISTING PROPANE TANKS
ME101
D3
ME101
E3
MANIFOLD 1D
MANIFOLD 1C
MANIFOLD 1B
MANIFOLD 1A
MANIFOLD 2
MANIFOLD 3
PG
2"
PG
PANEL B
T
T
T
EXISTING THERMOSTATS SHALL REMAIN (TYP.)
OUT TO EXISTING PROPANE TANKS
AIR SEPARATOR
CW
HOSE BIB
CHEMICAL FEEDER
EXPANSION TANK BOILER 1 BOILER 2
3-WAY TEMPERING VALVE (TYP.)
1/2"
1-1/4" HWR FROM EXISTING MANIFOLD 2 (MECHANICS BAY)
1-1/4" HWR FROM EXISTING MANIFOLD 3 (WASH BAY)
1-1/2" HWS TO EXISTINGMANIFOLDS 1C & 1D (GARAGE SOUTH)
1-1/2" HWS TO EXISTING MANIFOLDS 1A & 1B (GARAGE NORTH)
1-1/2" HWR FROM EXISTING MANIFOLDS 1A & 1B (GARAGE NORTH)
1-1/2" HWR FROM EXISTING MANIFOLDS 1C & 1D (GARAGE SOUTH)
1-1/4" HWS TO EXISTING MANIFOLD 2 (MECHANICS BAY)
1-1/4" HWS TO EXISTING MANIFOLD 3 (WASH BAY)
EXISTING THERMOMETER(TYP.)
2-1/2"2-1/2"
ED01
ED01
ED01
B-1
3"
MIN
GAS SUPPLY
PRESSURE RELIEF VALVE
AIR VENT
FULL SIZE TO FLOOR DRAIN
B-2
NOTES:1) ALL PIPING CONNECTIONS SHALL CONFORM TO MANUFACTURER'S WRITTEN RECOMMENDATIONS2) CONDENSATE FROM EACH BOILER SHALL BE RUN TO NEUTRALIZATION TANK (NT).
PIPING TO BOILER B-2 SIMILAR TO B-1
DRAIN VALVE AND CAP
AIR SEPARATOR
CW
HOSE BIB
BP1
12" MAXNEW PRESSURE GAUGE (TYP.)
NEW BACKFLOW PREVENTER
RECONNECT EXISTING CHEMICAL FEEDER
1"
1"
1"
2-1/2"
2"
2"
1-1/2"HWS
1-1/2"HWS
1-1/4"HWS
ALL BOILER PIPING IS CURRENTLY NOT INSULATED. CONTRACTOR SHALL INSULATE ALL NEW AND EXISTING HWS/HWR PIPING IN UTILITY ROOM WITH 1" INSULATION PER SPECS.
STRAINER W/ DRAIN VALVE PHWP-1
BALANCING VALVE
SHUT-OFF VALVE (TYP.)
PRESSURE REDUCING VALVE
EXISTING CHECK AND SHUT-OFF VALVES (TYP.)
EXISTING THERMOMETER(TYP.)
T
NEW TEMPERATURE SENSOR SHALL CONTROL BOILER OUTLET TEMPERATURES TO MAINTAIN THIS TEMPERATURE (UNDERFLOOR SUPPLY TEMPERATURE) AT 95ºF (ADJ.).
PRIMARY HEATING LOOP SIZED FOR 30ºF DELTA T (105ºF-75ºF)
SECONDARY (UNDERFLOOR LOOPS)SIZED FOR 20ºF DELTA T (95ºF-75ºF)
EXISTING THERMOSTATS AND UNDERFLOOR RELAY CONTROL PANELS SHALL REMAIN. THERMOSTATS SHALL TURN ON/OFF CORRESPONDING ZONE PUMPS.
COORDINATE SENSOR AND BOILER CONTROLS WITH EXISTING UNDERFLOOR CONTROLS TO ACCOMPLISH THIS SETPOINT CONTROL. PROVIDE/MODIFY WIRING AS REQUIRED.
2-1/2"2-1/2"
THERMOMETER
ET-1
1-1/4" HWR FROM EXISTING MANIFOLD 2 (MECHANICS BAY)
1-1/4" HWR FROM EXISTING MANIFOLD 3 (WASH BAY)
1-1/2" HWS TO EXISTINGMANIFOLDS 1C & 1D (GARAGE SOUTH)
1-1/2" HWS TO EXISTING MANIFOLDS 1A & 1B (GARAGE NORTH)
1-1/2" HWR FROM EXISTING MANIFOLDS 1A & 1B (GARAGE NORTH)
1-1/2" HWR FROM EXISTING MANIFOLDS 1C & 1D (GARAGE SOUTH)
1-1/4" HWS TO EXISTING MANIFOLD 2 (MECHANICS BAY)
1-1/4" HWS TO EXISTING MANIFOLD 3 (WASH BAY)
1. LIGHT LINES INDICATE EXISTING PIPING, DUCTWORK, EQUIPMENT, ETC. TO REMAIN. BOLD LINES INDICATE PIPING, DUCTWORK, EQUIPMENT, ETC. TO BE INSTALLED BY THIS CONTRACT UNLESS NOTED OTHERWISE.
2. THE CONTRACTOR SHALL BE RESPONSIBLE FOR FIELD VERIFICATION OF THE BUILDING AND EXISTING CONDIITONS, PRIOR TO BID SUBMISSION. COORDINATE ROUGH-IN AND FINAL LOCATION OF All EQUIPMENT WITH EXISTING LIGHTING, STRUCTURE, CONDUITS, HOSITS, ETC. PROVIDE OFFSETS AND/OR EASEMENTS, OR RELOCATE EXISTING AS REQUIRED TO AVOID CONFLICTS WITH INSTALLTION OF NEW WORK.
3. CONTRACTOR SHALL PATCH/REPAIR ALL UNUSED OPENINGS AND MODIFIED FINISH SURFACES. PATCH SHALL MATCH MATERIALS, FINISH, AND TEXTURE OF ADJACENT SURFACES.
GENERAL NOTESGENERAL DEMOLITION NOTES
1. THIS DRAWING DIAGRAMMATICALLY REPRESENTS THE LAYOUT OF EXISTING CONDITIONS WITH MAJOR MECHANICAL AND ELECTRICAL COMPONENTS. ACCESSIBILITY TO DEMOLITION ITEMS SHALL NOT BE INFERRED. THE CONTRACTOR SHALL BE RESPONSIBLE FOR FIELD VERIFICATION OF BUILDING AND EXISTING CONDITIONS, PRIOR TO BID SUBMISSION.
2. DEMOLTION SHALL INCLUDE ALL HANGERS, FITTINGS, DAMPERS, VALVES, ETC. 3. LIGHT LINES INDICATE EXISTING DUCT, PIPING, EQUIPMENTS, ETC. TO REMAIN. BOLD DASHED LINES INDICATE DEMOLITION WORK
ON THIS PROJECT.4. CONTRACTOR SHALL PATCH/REPAIR ALL UNUSED OPENINGS AND MODIFIED FINISH SURFACES. PATCH SHALL MATCH MATERIALS,
FINISH, AND TEXTURE OF ADJACENT SURFACES. 5. OWNER SHALL RETAIN FIRST SALVAGE RIGHTS TO ALL REMOVED EQUIPMENT AND MATERIALS. UNLESS NOTED OTHERWISE,
CONTRACTOR SHALL BE REPONSIBLE FOR PROPER AND TIMELY DISPOSAL OF ALL CONSTRUCTION DEBRIS INCLUDING BUT NOT LIMITED TO EQUIPMENT AND MATERIALS NOT CLAIMED BY OWNER.
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Autodesk Revit 2017
9/1
7/2
018 8
:20:0
7 A
M
C:\
Shiv
e\R
evit_Local_
2017\4
182410-P
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ME101
FLO
OR
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0 1/4" = 1'-0"E3
MECHANICAL NEW WORK PLAN6'0 1/4" = 1'-0"
D3MECHANICAL DEMO PLAN
6'
0
NORTH
1/16" = 1'-0"D4
OVERALL BUILDING PLAN24'
NOT TO SCALEA2BOILER PIPING DEMO SCHEMATIC
NOT TO SCALEA4
BOILER PIPING NEW SCHEMATIC
KEYNOTE LEGEND
KEY NOTE
E01 PROVIDE WIRING FROM PREVIOUSLY DEMOLISHED CIRCUIT FROM PANEL A TO NEW BOILER. PROVIDE NEW SINGLE POLE 20 AMP DISCONNECTSWITCH. NEW BOILERS SHALL BE TIED INTO EXISTING EMERGENCY BOILER SHUTDOWN BUTTON.
E02 PROVIDE WIRING FROM BOILER TO ASSOCIATED BOILER PUMP. PROVIDE SINGLE POLE 20 AMP DISCONNECT SWITCH FOR BOILER CIRC PUMP.COORDINATE WITH MANUFACTURER'S WRITTEN REQUIREMENTS.
E03 PROVIDE QUADPLEX GFI RECEPTACLE TO POWER 4 EXISTING CIRC PUMPS. CONTRACTOR SHALL PROVIDE NEW CORD AND PLUGS FROMEXISTING PUMPS.
E04 PROVIDE NEW CIRCUIT FROM PANEL B. PROVIDE DUPLEX GFI RECEPTACLE FOR EXISTING CHEMICAL FEEDER. PROVIDE WIRING TO EXISTINGUNDERFLOOR CONTROL RELAY BOX. PROVIDE SINGLE POLE 20 AMP DISCONNECT SWITCH.
ED01 REMOVE ELECTRICAL CONNECTIONS FROM BOILERS AND PUMPS, DISCONNECTS, CONDUIT, AND WIRING BACK TO PANEL A. SAVE 20 AMPCIRCUIT BREAKER FOR CONNECTION TO NEW BOILER.
ED02 SEE DETAIL ON ME600.
M01 4" VENT(S) AND 4" COMBUSTION AIR INTAKE(S) UP THRU ROOF. OFFSET IN CEILING SPACE AS REQUIRED TO INSURE VENTS ARE A MINIMUMDISTANCE OF 12' AWAY FROM PRECAST WALL FACES ON ROOF. INTAKES SHALL BE PVC AND VENTS SHALL BE POLYPROPYLENE AND SHALL BEAPPROVED BY THE BOILER MANUFACTURER. VENTING AND INTAKES SHALL SLOPE BACK TOWARD BOILERS ACCORDING TO MANUFACTURE'SREQUIREMENTS. TERMINATE PER MANUFACTURER'S WRITTEN RECOMMENDATIONS. SEE DETAIL.
M02 ALL BOILER PIPING IS CURRENTLY NOT INSULATED. CONTRACTOR SHALL INSULATE ALL NEW AND EXISTING HWS/HWR PIPING IN UTILITY ROOMWITH 1" INSULATION PER SPECS.
M03 OPEN EXISTING GYP CEILING AS REQUIRED TO REMOVE OLD BOILER VENT/FLUE AND TO INSTALL NEW VENT/FLUE. PATCH CEILING TO MATCHEXISTING SURFACE. PAINT TO MATCH.
MD01 REMOVE EXISTING BOILERS, COMBUSTION/INTAKE VENTING, AND ALL ASSOCIATED CONTROLS. REMOVE PIPING AS SHOWN ON DEMOSCHEMATIC
STRAINER WITH DRAIN VALVE & HOSE THREAD ADAPTER
VALVE SEE SPECS
FINISHED FLOOR
REDUCED PRESSURE PRINCIPLE BACKFLOW PRESSURE ASSEMBLY - BP1
5'-0"
AFF M
AX
FROM POTABLE WATER SERVICE
12"
AF
F M
IN
FULL SIZE TO FD
TO NON-POTABLE WATER CONNECTION (BOILER MAKE UP)
DRAIN FUNNEL
PLUMBING FIXTURE SCHEDULE
BP1 (REDUCED PRESSURE PRINCIPLE BACKFLOW PREVENTER):
FIXTURE: WATTS, LF009 SERIES, FULL LINE SIZE, REDUCED PRESSURE PRINCIPLE BACKFLOW PREVENTER, TWO INDEPENDENTLY OPERATING CHECK VALVES WITH INTERMEDIATE RELIEF VALVE, BALL VALVE TEST COCKS, COMPLIANT WITH USCFCC MANUAL FOR CROSS CONNECTION CONTROL, NSF LEAD FREE, ASSE STANDARD 1013, AWWA STANDARD C506-78. PROVIDE WATTS DRAIN CONNECTION WITH AIR GAP
NT (NEUTRALIZER):
FIXTURE: SCIENTIFIC PLASTICS INC MODEL W351611 NEUTRALIZER TANK, 1-1/2" INLET x 1-1/2" OUTLET, 6" CLEANOUT/INSPECTION CAP. FILL TANK WITH LIMESTONE CHIPS (1" TO 3" DIAMETER)
PROVIDE BIRD SCREEN ON INTAKE AND VENTS PER MANUFACTURER'S WRITTEN RECOMMENDATIONS
EXISTING STANDING SEAM METAL ROOF
NOTE: VENTING TERMINATION SHALL BE IN ACCORDANCE WITH EQUIPMENT MANUFACTURER'S WRITTEN RECOMMENDATIONS
12"
MIN
AN
D 2
4"
MA
X(2) 90º ELBOWS
12" MIN AND 24" MAX
30"
MIN
EXTERIOR FACE OF PRECAST CONCRETE WALL
12'-0" MIN
OFFSET VENTING AND INTAKE IN CEILING SPACE AS REQUIRED TO MEET CLEARANCES ON ROOF.
FLASHING SYSTEM FOR PENETRATIONS SEAL TO METAL ROOF SYSTEM (TYP.)
INVERT ECCENTRIC REDUCER AS REQUIRED
SHUTOFF VALVE SEE SPECIFICATIONS FOR TYPE (TYP)
STRAINER W/ BLOW DOWN VALVE & CAP
IN-LINE PUMP
STRAIGHT ECCENTRIC INCREASER AS REQUIRED
DIAMETERS
5 PIPE
PRESSURE GAUGE
BALANCING VALVE
DIAMETERS
5 PIPE
LINE WEIGHTS
DEMOLITION APPLIES TO MD SHEETS
NEW WORK
BOLD DASHED LINES INDUCATE EXISTING EQUIPMENT, DUCTWORK, PIPING, ETC. TO BE REMOVED THIS CONTRACT UNLESS NOTED OTHERWISE.
LIGHT SOLID LINES INDUCATE EXISTING EQUIPENT, DUCTWORK, PIPING, ETC. TO REMAIN UNLESS NOTED OTHERWISE.
BOLD LINES INDUCATE NEW EQUIPMENT, DUCTWORK, PIPING, ETC. THIS CONTRACT UNLESS NOTED OTHERWISE.
LIGHT SOLID LINES INDUCATE EXISTING EQUIPENT, DUCTWORK, PIPING, ETC. TO REMAIN UNLESS NOTED OTHERWISE.
SYMBOLS
DENOTES NEW TO EXISTING CONNECTION
PROPANE GASPG
DENOTES CAP EXISTING CONNECTION
DOMESTIC COLD WATER (CW)
HEATING WATER SUPPLYHWS
HEATING WATER RETURNHWR
PUMP
DIRECTION OF PIPING FLOW
DISCONNECT AND REMOVE BOILER CONTROL PANEL, REMOVE ALL ASSOCIATED DISCONNECTS, CONDUIT, AND POWER WIRING BACK TO PANEL.
DISCONNECT AND REMOVE CONDUIT AND WIRING SERVING UNDERFLOOR CONTROL RELAYS. RELAY BOX SHALL REMAIN.
EXISTING THERMOSTATS SHALL REMAIN. REWIRE AS REQUIRED FOR NEW BOILER/CONTROLS INSTALLATION.
DISCONNECT AND REMOVE CONDUIT AND WIRING SERVING RECEPTICAL, CIRC PUMPS, AND UNDERFLOOR RELAYS.
EXISTING BOILER EMERGENCY STOP CONTROLS SHALL REMAIN. REWIRE AS REQUIRED FOR NEW BOILER INSTALLATION.
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4125 W
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es, IA
50266
515.2
23.8
104
| F
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: 5
15.2
23.6
022
| w
ww
.sh
ive-h
attery
.com
Autodesk Revit 2017
9/1
7/2
018 8
:20:0
7 A
M
C:\
Shiv
e\R
evit_Local_
2017\4
182410-P
ME
-Cent_
bste
ffens.r
vt
CA
RLIS
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MA
INT
EN
AN
CE
GA
RA
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R R
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LA
CE
ME
NT
IOW
A D
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EN
T O
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, IA
ME600
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NOT TO SCALEE1BACKFLOW PREVENTER DETAIL
NOT TO SCALEC2BOILER INTAKE/VENT DETAIL
NOT TO SCALEA2IN-LINE PUMP PIPING DETAIL
NOTES:1. PROVIDE MANUFACTURER'S STAND FOR FLOOR MOUNT APPLICATIONS.
BOILER SCHEDULE - HOT WATER
MARK AREA SERVEDINPUT(MBH)
OUTPUT(MBH)
MIN/MAX GASPRESSURE
THERMALEFFICIENCY
EWT(°F)
LWT(°F) GPM
MAX PD(FT) FUEL TYPE
TURNDOWNRATIO
ELECTRICAL DATA
DESIGN BASIS REMARKSVOLTS PHASE FLA
B-1 RADIANT FLOOR 399 379 5"/13" 95.1 75 105 25 2 PROPANE 5.5:1 120 1 10 TRIANGLE TUBE PRESTIGE SOLO 399
B-2 RADIANT FLOOR 399 379 5"/13" 95.1 75 105 25 2 PROPANE 5.5:1 120 1 10 TRIANGLE TUBE PRESTIGE SOLO 399
MECHANICAL PUMP SCHEDULE
MARK SYSTEM SERVED TYPE GPMHEAD(FT)
SHUTOFFHEAD (FT)
MOTOR DATA
DESIGN BASIS REMARKSWATTS VOLTS PHASE RPM
PHWP-1 BOILER 1 PRIMARY PUMP INLINE 25 10.00 32.00 245 120 1 1750 GRUNDFOS UP 26-99 F PUMP IS POWERED THRU BOILER
PHWP-2 BOILER 2 PRIMARY PUMP INLINE 25 10.00 32.00 245 120 1 1750 GRUNDFOS UP 26-99 F PUMP IS POWERED THRU BOILER
MECHANICAL PIPING EXPANSION TANK SCHEDULE
MARK SYSTEM SERVED TYPETANK CAPACITY
(GAL)ACCEPTANCE CAPACITY
(GAL) DESIGN BASIS REMARKS
ET-1 HEATING BLADDER 53.0 53.0 BELL AND GOSSETT B-200 ASME RATED
NOT TO SCALEA3ELECTRICAL AND BOILER CONTROLS DEMO