5 - mechanisms and accessories
DESCRIPTION
Manual de Oficina Megane IIITRANSCRIPT
© Renault s.a.s 2008
"The repair methods given by the manufacturer in this document are based on the technicalspecifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer in theproduction of the various component units and accessories from which his vehicles areconstructed."
All copyrights reserved by Renault.
The reproduction or translation in part of whole of the present document, as well as the useof the spare parts reference numbering system, are prohibited without the prior writtenconsent of Renault.
JULY 2008 Edition Anglaise
X95
5 Mechanisms and accessories
51A SIDE OPENING ELEMENT MECHANISMS
52A NON-SIDE OPENING ELEMENT MECHANISMS
54A WINDOWS
55A EXTERIOR PROTECTION
56A EXTERIOR EQUIPMENT
57A INTERIOR EQUIPMENT
MEGANE III - Section 5
Contents
Page
MEGANE III - Section 5ContentsPage
51A SIDE OPENING ELEMENT MECHANISMS
Front side door check strap: Removal - Refitting 51A-1
Front side door lock: Removal - Refitting 51A-2
Front side door lock barrel: Removal - Refitting 51A-5
Door exterior handle: Removal - Refitting 51A-7
Front side door electric window mechanism: Removal - Refitting 51A-9
Rear side door lock: Removal - Refitting 51A-11
Rear side door electric window mechanism: Removal - Refitting 51A-13
Rear side door manual window control mechanism: Removal - Refitting 51A-15
Rear side door check strap: Removal - Refitting 51A-17
52ANON-SIDE OPENING ELEMENT MECHANISMS
Bonnet latch: Removal - Refitting 52A-1
Bonnet release cable: Removal - Refitting 52A-2
Tailgate lock: Removal - Refitting 52A-4
Tailgate balancer: Removal - Refitting 52A-6
Sunroof operating mechanism: Removal - Refitting 52A-7
Sunroof moving panel: Removal - Refitting 52A-10
Sunroof deflector: Removal - Refitting 52A-12
Sunroof sun visors: Removal - Refitting 52A-14
Fixed glass roof: Removal - Refitting 52A-15
Fixed glass sunroof visor: Removal - Refitting 52A-18
54A WINDOWS
Windscreen: Removal - Refitting 54A-1
Sliding window in front side door: Removal - Refitting 54A-3
Sliding window in rear side door: Removal - Refitting 54A-5
Rear quarter panel window: Removal - Refitting 54A-7
Rear side door fixed window: Removal - Refitting 54A-9
Rear screen: Removal - Refitting 54A-10
Fixed sunroof window: Removal - Refitting 54A-11
Sunroof side trim: Removal - Refitting 54A-13
52ANON-SIDE OPENING ELEMENT MECHANISMS
Contents
55A EXTERIOR PROTECTION
Front bumper: Removal - Refitting 55A-1
Front bumper: Stripping - Rebuilding 55A-4
Front bumper: Conversion 55A-8
Rear bumper: Removal - Refitting 55A-9
Rear bumper: Stripping-Rebuilding 55A-11
Front side door moulding: Removal - Refitting 55A-13
Rear side door moulding: Removal - Refitting 55A-15
Rear wing protective strip: Removal - Refitting 55A-16
Front wheel arch liner: Removal - Refitting 55A-17
Rear wheel arch liner: Removal - Refitting 55A-19
Front side door pillar exterior trim Removal - Refitting 55A-20
Rear side door pillar exterior trim Removal - Refitting 55A-22
56A EXTERIOR EQUIPMENT
Scuttle panel grille: Removal - Refitting 56A-1
Tailgate spoiler: Removal - Refitting 56A-3
Scoop under scuttle panel grille: Removal - Refitting 56A-5
Door mirror: Removal - Refitting 56A-8
Door mirror casing: Removal - Refitting 56A-9
Door mirror glass: Removal - Refitting 56A-10
Roof rack bar: Removal - Refitting
Rear badges: Removal - Refitting 56A-11
57A INTERIOR EQUIPMENT
Dashboard: Removal - Refitting 57A-1
Lower section of dashboard trim: Removal - Refitting 57A-7
Dashboard trim: Removal - Refitting 57A-11
Dashboard air vent: Removal - Refitting 57A-12
Centre front panel: Removal - Refitting 57A-14
Glovebox: Removal - Refitting 57A-17
Glovebox cover: Removal - Refitting 57A-20
Centre console: Removal - Refitting 57A-22
Floor flap and storage: Removal - Refitting 57A-27
Interior rear-view mirror Removal - Refitting 57A-29
Sun visor: Removal - Refitting 57A-31
Grab handle: Removal - Refitting 57A-33
56A EXTERIOR EQUIPMENT
51A-1
SIDE OPENING ELEMENT MECHANISMSFront side door check strap: Removal - Refitting 51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the front side door trim (see Front side door trim:Removal - Refitting) (72A, Side opening elementtrim),
- the front speaker (see Front speakers: Removal -Refitting) (86A, Radio).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove:
- the front side door check strap seal (1) ,
- the front side door check strap cover,
- the front side door check strap bolt (2) .
a Remove:
- the front side door check strap bolts (3) ,
- the front side door check strap from inside the frontside door box section.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the front side door check strap through the inside ofthe front side door box section,
- the front side door check strap bolts (3) ,
- the front side door check strap bolt (2) ,
- the front side door check strap cover,
- the front side door check strap seal (1) .
II - FINAL OPERATION
a Refit:
- the front speaker (see Front speakers: Removal -Refitting) (86A, Radio),
- the front side door trim (see Front side door trim:Removal - Refitting) (72A, Side opening elementtrim).
136159
136160
51A-2
SIDE OPENING ELEMENT MECHANISMSFront side door lock: Removal - Refitting 51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see Battery: Removal - Re-fitting) (80A, Battery).
a Remove:
- the front side door trim (see Front side door trim:Removal - Refitting) (72A, Side opening elementtrim),
- the door sealing film (see Door sealing film: Re-moval - Refitting) (65A, Opening element sea-ling),
- the front side door lock barrel (see 51A, Side ope-ning element mechanisms, Front side door lockbarrel: Removal - Refitting, page 51A-5) ,
- the front side exterior door handle (see 51A, Sideopening element mechanisms, Door exteriorhandle: Removal - Refitting, page 51A-7) .
a Protect the side impact sensor to prevent any acci-dental damage (cardboard and tape).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove:
- the bolt (1) from the exterior door handle module,
- the seal (2) .
a Unclip the exterior door handle module.
a Remove the bolts (3) from the front side door lock.
Tightening torquesm
front side door lock bolts 21 N.m
108049
136163
51A-3
SIDE OPENING ELEMENT MECHANISMSFront side door lock: Removal - Refitting 51A
a Remove the front window guide bolts (4) .
a Unclip the front side door lock.
a Partially remove the « lock - exterior door handlemodule » assembly.
a Disconnect the connectors.
a Unclip the cable from the exterior door handle modu-le lock.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Clip the lock cable onto the exterior door handle mo-dule.
a Connect the connectors.
a Refit the « lock - exterior door handle module » as-sembly.
a Position the lock on the front side door box sectionretaining hook.
a Refit the front window guide bolts.
a Refit the front side door lock bolts (3) in the order (5), (6) and (7) .
a Torque tighten the front side door lock bolts (21N.m).
a Clip on the exterior door handle module.
a Refit:
- the seal,
- the bolt on the exterior door handle module.
137631 136163
51A-4
SIDE OPENING ELEMENT MECHANISMSFront side door lock: Removal - Refitting 51A
II - FINAL OPERATION
a Refit:
- the front side exterior door handle (see 51A, Sideopening element mechanisms, Door exteriorhandle: Removal - Refitting, page 51A-7) ,
- the front side door lock barrel (see 51A, Side ope-ning element mechanisms, Front side door lockbarrel: Removal - Refitting, page 51A-5) .
a Connect the battery (see Battery: Removal - Refit-ting) (80A, Battery).
a Carry out a function test.
a Remove the side impact sensor protection,
a Refit the door sealing film (see Door sealing film:Removal - Refitting) (65A, Opening element sea-ling).
a Carry out a sealing test (see Technical Note0653A).
a Refit the front side door trim (see Front side doortrim: Removal - Refitting) (72A, Side opening ele-ments trim).
51A-5
SIDE OPENING ELEMENT MECHANISMSFront side door lock barrel: Removal - Refitting 51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the blanking cover (1) to access the frontside door lock barrel release mechanism.
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Insert the tool (Car. 1904) in the door box section.
a Rotate the tool (Car. 1904) a quarter of a turn.
Essential special toolingEssential special too-lingEssential special tooling
Car. 1904 Tool for removing and refit-ting door handles and lockbarrels
136164
136142
136144
51A-6
SIDE OPENING ELEMENT MECHANISMSFront side door lock barrel: Removal - Refitting 51A
a Pull the tool (Car. 1904) at (2) .
a Remove the front side door lock barrel (3) .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit the front side door lock barrel.
a Lock the safety mechanism by pushing it with ascrewdriver.
a Carry out a function test.
II - FINAL OPERATION
a Refit the blanking cover on the front side door lockbarrel release mechanism.
136145
136157
51A-7
SIDE OPENING ELEMENT MECHANISMSDoor exterior handle: Removal - Refitting 51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the front side door lock barrel or the dummylock (see 51A , Side opening element mecha-nisms, Front side door lock barrel: Removal -Refitting, page 51A-5) .
a Remove:
- the front side door trim (see Front side door trim:Removal - Refitting) (72A, Side opening elementstrim),
- the door sealing film (see Door sealing film: Re-moval - Refitting) (65A, Opening element sea-ling).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Disconnect the connector from the door handle mo-dule.
a Remove the exterior door handle at (1) and (2) .
REFITTING
I - REFITTING PREPARATION OPERATION
a Check the presence and condition of seal (3) .
II - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the door exterior handle,
- the front side door lock barrel or the dummy lock(see 51A, Side opening element mechanisms,Front side door lock barrel: Removal - Refitting,page 51A-5) .
a Connect the connector.
a Perform a function test of the "hands-free" function.
III - FINAL OPERATION
a Refit:
- the door sealing film (see Door sealing film: Re-moval - Refitting) (65A, Opening element sea-ling),
DOOR OPEN SYST. 433 NML
DOOR OPEN SYST. 433 NML
136151
108048
DOOR OPEN SYST. 433 NML
DOOR OPEN SYST. 433 NML
51A-8
SIDE OPENING ELEMENT MECHANISMSDoor exterior handle: Removal - Refitting 51A
- the front side door trim (see Front side door trim:Removal - Refitting) (72A, Side opening elementstrim).
a Carry out a function test.
51A-9
SIDE OPENING ELEMENT MECHANISMSFront side door electric window mechanism: Removal - Refitting 51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see Battery: Removal - Re-fitting) (80A, Battery).
a Remove:
- the front side door trim (see Front side door trim:Removal - Refitting) (72A, Side opening elementtrim),
- the door sealing film (see Door sealing film: Re-moval - Refitting) (65A, Opening element sea-ling),
- the front side door sliding window (see 54A, Win-dows, Sliding window in front side door: Remo-val - Refitting, page 54A-3) ,
- the electric window motor (see Window windermotor: Removal - Refitting) (87D, Electric win-dows - Sunroof).
a Protect the side impact sensor to prevent any acci-dental damage (card and adhesive).
II - REMOVAL OPERATION FOR PART CONCERNED
a Remove the nuts (1) from the front side door electricwindow mechanism.
a Remove the front side door electric window mecha-nism (2) .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the front side door electric window mechanism,
- the nuts on the front side door electric window me-chanism.
136166
134155
51A-10
SIDE OPENING ELEMENT MECHANISMSFront side door electric window mechanism: Removal - Refitting 51A
II - FINAL OPERATION
a Refit the electric window motor (see Window win-der motor: Removal - Refitting) (87D, Electric win-dows - Sunroof).
a Connect the battery (see Battery : Removal - Refit-ting) (80A, Battery).
a Carry out a function test.
a Remove the side impact sensor protection.
a Refit:
- the front side door sliding window (see 54A, Win-dows, Sliding window in front side door: Remo-val - Refitting, page 54A-3) ,
- the door sealing film (see Door sealing film: Re-moval - Refitting) (65A, Opening element sea-ling).
a Carry out a sealing test (see Technical Note0653A).
a Refit the front side door trim (see Front side doortrim: Removal - Refitting) (72A, Side opening ele-ments trim).
51A-11
SIDE OPENING ELEMENT MECHANISMSRear side door lock: Removal - Refitting
B95
51A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the rear side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim),
- the door sealing film (see Door sealing film: Re-moval - Refitting) (65A, Opening element sea-ling),
- the dummy lock,
- the rear side exterior door handle (see 51A, Sideopening element mechanisms, Door exteriorhandle: Removal - Refitting, page 51A-7) .
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove:
- the bolt (1) from the exterior door handle module,
- the seal (2) .
a Unclip the exterior door handle module.
a Remove the bolts (3) from the rear side door lock.
a Unclip the rear side door lock.
a Partially remove the « lock - exterior door handlemodule » assembly.
a Disconnect the rear side door lock connectors.
a Unclip the cable from the exterior door handle modu-le lock.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Clip the lock cable onto the exterior door handle mo-dule.
a Connect the connectors of the rear side door lock.
a Refit the « lock - exterior door handle module » as-sembly.
a Position the lock on the front side door box sectionretaining hook.
Tightening torquesm
rear side door lock bolts 21 N.m
136152
136158
51A-12
SIDE OPENING ELEMENT MECHANISMSRear side door lock: Removal - Refitting
B95
51A
a Refit the rear side door lock bolts in the order (4) , (5)and (6) .
a Torque tighten the rear side door lock bolts (21N.m).
a Clip on the exterior door handle module.
a Refit:
- the seal (2) ,
- the bolt (1) of the exterior door handle module.
II - FINAL OPERATION
a Refit:
- the rear side exterior door handle (see 51A, Sideopening element mechanisms, Door exteriorhandle: Removal - Refitting, page 51A-7) ,
- the dummy lock.
a Carry out a function test.
a Refit the door sealing film (see Door sealing film:Removal - Refitting) (65A, Opening element sea-ling).
a Carry out a sealing test (see Technical Note0653A).
a Refit the rear side door trim (see Rear side doortrim: Removal - Refitting) (72A, Side opening ele-ment trim).
136158
51A-13
SIDE OPENING ELEMENT MECHANISMSRear side door electric window mechanism: Removal - Refitting
B95, and REAR ELECTRIC WINDOW+ONE-TOUCH+ANTI-PINCH
51AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the front side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim),
- the door sealing film (see Door sealing film: Re-moval - Refitting) (65A, Opening element sea-ling),
- the rear speaker (see Rear speakers: Removal -Refitting) (86A, Radio).
a Open the rear side door sliding window halfway.
a Remove the bolts (1) .
a Keep the rear side sliding door window in the upperposition using masking tape.
a Remove the electric window motor (see Windowwinder motor: Removal - Refitting) (87D, Electricwindows - Sunroof).
a Unclip the rear side door electric window mecha-nism cable from inside the door box section.
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove:
- the rear side door electric window mechanism bolts(2) ,
- the rear side door electric window mechanism.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the rear side door electric window lift mechanism,
- the rear side door electric window mechanism bolts(2) .
134146
136155
51A-14
SIDE OPENING ELEMENT MECHANISMSRear side door electric window mechanism: Removal - Refitting
B95, and REAR ELECTRIC WINDOW+ONE-TOUCH+ANTI-PINCH
51AII - FINAL OPERATION
a Clip the rear side door electric window mechanismcable inside the door box section.
a Position the front side door sliding window.
a Refit:
- the bolts (1) ,
- the electric window motor (see Window windermotor: Removal - Refitting) (87D, Electric win-dows - Sunroof).
a Carry out a function test.
a Refit the door sealing film (see Door sealing film:Removal - Refitting) (65A, Opening element sea-ling).
a Carry out a sealing test (see Technical Note0653A).
a Refit:
- the rear speaker (see Rear speakers: Removal -Refitting) (86A, Radio),
- the front side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim).
51A-15
SIDE OPENING ELEMENT MECHANISMSRear side door manual window control mechanism: Removal - Refitting
B95, and MANUAL REAR WINDOW WINDER
51AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the front side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim),
- the door sealing film (see Door sealing film: Re-moval - Refitting) (65A, Opening element sea-ling),
- the rear speaker (see Rear speakers: Removal -Refitting) (86A, Radio).
a Open the rear side door sliding window halfway.
a Remove the bolts (1) .
a Keep the rear side door sliding window in the raisedposition using masking tape.
a Remove:
- the bolts (2) ,
- the rear side door manual window mechanism mo-dule (3) .
a Unclip the cable from the rear side door manual win-dow mechanism from inside the door box section.
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove:
- the bolts (4) ,
134146
136139
136155
51A-16
SIDE OPENING ELEMENT MECHANISMSRear side door manual window control mechanism: Removal - Refitting
B95, and MANUAL REAR WINDOW WINDER
51A- the rear side door manual window mechanism.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the rear side door manual window mechanism,
- the bolts (4) .
II - FINAL OPERATION
a Clip the rear side door manual window mechanismcable inside the door box section.
a Refit:
- the rear side door manual window mechanism mo-dule (3) ,
- the bolts (2) .
a Position the front side door sliding window.
a Refit the bolts (1) .
a Carry out a function test.
a Refit the door sealing film (see Door sealing film:Removal - Refitting) (65A, Opening element sea-ling).
a Carry out a sealing test (see Technical Note0653A).
a Refit:
- the rear speaker (see Rear speakers: Removal -Refitting) (86A, Radio),
- the front side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim).
51A-17
SIDE OPENING ELEMENT MECHANISMSRear side door check strap: Removal - Refitting
B95
51AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the rear side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim),
- the rear speaker (see Rear speakers: Removal -Refitting) (86A, Radio).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove:
- the rear side door check strap seal (1) ,
- the rear side door check strap cover,
- the rear side door check strap bolt (2) .
a Remove:
- the rear side door check strap bolts (3) ,
- the rear side door check strap from inside the rearside door box section.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the rear side door check strap inside the rear sidedoor box section,
- the rear side door check strap bolts (3) ,
- the rear side door check strap bolt (2) ,
- the rear side door check strap cover,
- the rear side door check strap seal (1) .
II - FINAL OPERATION
a Refit:
- the rear speaker (see Rear speakers: Removal -Refitting) (86A, Radio),
- the rear side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim).
136149
136147
52A-1
NON-SIDE OPENING ELEMENT MECHANISMSBonnet latch: Removal - Refitting 52A
REMOVAL
OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the bonnet lock bolts (1) .
a Unclip the bonnet release cable (2) .
a Remove the bonnet catch (3) .
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Clip on the bonnet release cable.
a Refit:
- the bonnet catch,
- the bonnet catch bolts.
a Carry out a function test.
a Adjust the clearances and flush fitting (see Vehicleclearances: Adjustment values) (01C, Vehicle bo-dywork specifications).
a Torque tighten the bonnet catch bolts (8 N.m).
Tightening torquesm
bonnet catch bolts 8 N.m
136671
136670
52A-2
NON-SIDE OPENING ELEMENT MECHANISMSBonnet release cable: Removal - Refitting
B95 or D95
52AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (02A, Lifting equipment).
a Remove:
- the battery (see Battery: Removal - Refitting)(80A, Battery),
- the front section of the front wheel arch liners (see55A, Exterior protection, Front wheel arch liner:Removal - Refitting, page 55A-17) ,
- the front bumper (see 55A, Exterior protection,Front bumper: Removal - Refitting, page 55A-1).
a Remove:
- the battery tray (see Battery tray: Removal - Re-fitting) (80A, Battery),
- the air filter box (see Air filter: Removal - Refit-ting) (12A, Fuel mixture),
- the bonnet catch (see 52A, Non-side opening ele-ment mechanisms, Bonnet latch: Removal - Re-fitting, page 52A-1) ,
- the door sill lining (see Door sill lining: Removal -Refitting) (71A, Body internal trim),
- the front sill panel trim (see Front door sill lining:Removal - Refitting) (71A, Body internal trim).
a Remove the bolts (1) from the headlight.
a Slide the headlight (2) .
a Remove:
- the clips (3) ,
- the pedal soundproofing (4) .
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Unclip the bonnet release cable (5) .
135814
135825
135821
52A-3
NON-SIDE OPENING ELEMENT MECHANISMSBonnet release cable: Removal - Refitting
B95 or D95
52A
a Remove the bolt (6) .
a Unclip the bonnet release control (7) .
a Note the route of the bonnet release cable.
a Remove the bonnet release cable from inside thevehicle.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit the bonnet release cable.
a Clip on the bonnet release control.
a Refit the bolt.
a Clip on the bonnet release cable.
a Refit the bonnet catch (see 52A, Non-side openingelement mechanisms, Bonnet latch: Removal -Refitting, page 52A-1) .
a Carry out a function test.
II - FINAL OPERATION
a Refit:
- the pedal soundproofing,
- the clips.
a Position the headlight.
a Refit:
- the headlight bolts,
- the front door sill lining (see Front door sill lining:Removal - Refitting) (71A, Body internal trim),
- the door sill lining (see Door sill lining: Removal -Refitting) (71A, Body internal trim),
- the bonnet catch (see 52A, Non-side opening ele-ment mechanisms, Bonnet latch: Removal - Re-fitting, page 52A-1) ,
- the air filter box (see Air filter: Removal - Refit-ting) (12A, Fuel mixture),
- the battery tray (see Battery tray: Removal - Re-fitting) (80A, Battery).
a Refit the petrol injection computer (see Petrol injec-tion computer: Removal - Refitting) (17B, Petrolinjection).
a Refit the diesel injection computer (see Diesel in-jection computer: Removal - Refitting) (13B, Die-sel injection).
a Refit:
- the front bumper (see 55A, Exterior protection,Front bumper: Removal - Refitting, page 55A-1)(55A, Exterior protection),
- the front section of the front wheel arch liners (see55A, Exterior protection, Front wheel arch liner:Removal - Refitting, page 55A-17) (55A, Exteriorprotection),
- the battery (see Battery: Removal - Refitting)(80A, Battery).
135826
F4R or K4M
F9Q or K9K
52A-4
NON-SIDE OPENING ELEMENT MECHANISMSTailgate lock: Removal - Refitting 52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
a Remove the tailgate trim (see Tailgate lining: Re-moval - Refitting) (73A, Non-side opening ele-ments trim).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the tailgate lock bolts (1) .
a Disconnect the connector (2) .
a Remove the tailgate lock (3) .
Tightening torquesm
tailgate lock bolts 8 N.m
136668
Note:
If there is an electrical fault, the tailgate can beopened manually using a flat-blade screwdriver.
This operation is performed from inside the vehi-cle.
136673
136666
52A-5
NON-SIDE OPENING ELEMENT MECHANISMSTailgate lock: Removal - Refitting 52A
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Connect the tailgate lock connector.
a Refit:
- the tailgate lock,
- the tailgate lock bolts.
a Torque tighten the tailgate lock bolts (8 N.m).
a Carry out a function test.
II - FINAL OPERATION
a Refit the tailgate trim (see Tailgate lining: Removal- Refitting) (73A, Non-side opening elements trim).
52A-6
NON-SIDE OPENING ELEMENT MECHANISMSTailgate balancer: Removal - Refitting 52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Unclip the clips (1) without removing them.
a Remove the tailgate strut (2) while holding the tailga-te.
REFITTING
I - REFITTING PREPARATION OPERATION
a Position the clips on the tailgate strut
II - REFITTING OPERATION FOR PART CONCERNED
a Refit the tailgate strut.
WARNING
The strut is fitted in such a way as to preventleaks. Note the strut's direction of fitting (positionof the body and cylinder rod) before removing it,in order to refit the strut identically during therefitting operation.
137033
137031
52A-7
NON-SIDE OPENING ELEMENT MECHANISMSSunroof operating mechanism: Removal - Refitting
B95, and PANORAMIC SUNROOF
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Open the sunroof mobile panel halfway.
a Disconnect the battery (see Battery: Removal - Re-fitting) (80A, Battery).
a Remove the headlining (see Headlining: Removal -Refitting) (71A, Body internal trim).
a Disconnect the sunroof motor supply connector (1) .
a Unclip the electrical wiring from the clips.
a Protect:
- the vehicle interior,
- the edge of the roof with masking tape.
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Insert:
- the tool (Car. 1033) at (2) ,
- the cutting wire in the wire insertion tool, or in a 2.5mm diameter tube, outside the vehicle.
Essential special toolingEssential special too-lingEssential special tooling
Car. 1033 Windscreen mastic cuttingwire inser ting tool.
IMPORTANT
Never handle the pyrotechnic systems (pretensio-ners or airbags) near to a source of heat or nakedflame - they may be triggered.
137656
137370
137374
52A-8
NON-SIDE OPENING ELEMENT MECHANISMSSunroof operating mechanism: Removal - Refitting
B95, and PANORAMIC SUNROOF
52A
a Collect the cutting wire in the reserve (2) , and leaveit inside the vehicle until needed.
a Slide the cutting wire outside, between the sunroofoperating mechanism and the panel using the cut-ting wire insertion tool.
a Lift the sunroof operating mechanism side sealusing the cutting wire insertion tool.
a Slide the cutting wire from (3) to (4) under the sun-roof operating mechanism side seal (if necessary,wet the seal with wiper fluid to facilitate this opera-tion).
a Follow the same procedure to slide the wire underthe front aerodynamic seal from (4) to (5) .
137372
137494
137494
52A-9
NON-SIDE OPENING ELEMENT MECHANISMSSunroof operating mechanism: Removal - Refitting
B95, and PANORAMIC SUNROOF
52A
a Repeat the operation under the sunroof operatingmechanism side seal from (5) to (6) .
a Cut the cutting wire (leave a sufficient length of wireto use) and remove the cutting wire insertion tool.
a Pass the cutting wire into the vehicle through the re-serve (2) .
a Fit the cutting handles on the two sections of the cu-tting wire inside the vehicle.
a Cut the cement bead from (3) to (4) and leave theother handle in place until needed.
a Pass the cutting wire to the roof centre cross mem-ber.
a Extend the cement bead cut at (4) to (5) .
a Leave the cutting handle in place at the oppositecross member.
a Cut the cement bead with the other handle from (6)to (5) up to the roof centre cross member.
a Cut the cement bead on the roof centre cross mem-ber, by pulling on the two handles.
a Remove the sunroof operating mechanism using the special support (this operation requires two people):
- support: PARV 202,
- set of arch supports: APARV 200 ESP.
REFITTING
I - REFITTING PREPARATION OPERATION
a For preparation and bonding (see Technical Note560A).
a parts always to be replaced: roof opening ele-ment finishing seal (50,03,20,23).
a Always replace the positioning shims.
a Check the air seal and replace it if necessary.
II - REFITTING OPERATION FOR PART CONCERNED
a Position:
- the indexing guides,
- the positioning shims on the sunroof operating me-chanism.
a Position the mobile panel in the closed position.
a Bond the sunroof operating mechanism (this opera-tion requires two people + another inside the vehi-cle).
a Check that the positioning shims touch the roof.
III - FINAL OPERATION
a Fit the electrical wiring on the clips.
a Connect the sunroof motor supply connector.
a Remove the indexing guides 30 minutes after bon-ding.
a Refit the headlining (see Headlining: Removal -Refitting) (71A, Body internal trim).
a Connect the battery (see Battery: Removal - Refit-ting) (80A, Battery).
a Carry out a function test.
137494
Note:
When routing the cutting wire into the vehicleinterior, be careful not to cross the two wires, asthis would make cutting the seal impossible.
Note:
Reduce the length of the cutting wire as you cut.
52A-10
NON-SIDE OPENING ELEMENT MECHANISMSSunroof moving panel: Removal - Refitting
B95, and PANORAMIC SUNROOF
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Open the sunroof mobile panel.
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the front bolts (1) from the sunroof mobilepanel.
a Remove:
- the rear bolts (2) from the sunroof mobile panel,
- the sunroof mobile panel (3) (this operation requi-res two people).
REFITTING
I - REFITTING PREPARATION OPERATION
a
Tightening torquesm
the rear bolts on thesunroof mobile panel
6 N.m
the front bolts on thesunroof mobile panel
6 N.m
137488
137497
137489
Note:
When « removing - refitting » the sunroof mobilepanel, apply HIGH RESISTANCE THREA-DLOCK to the bolts (see Vehicle: Parts andingredients for the repairwork) (04B, Consu-mables - Products).
When replacing the sunroof mobile panel,replace the bolts with those supplied with thesunroof mobile panel.
52A-11
NON-SIDE OPENING ELEMENT MECHANISMSSunroof moving panel: Removal - Refitting
B95, and PANORAMIC SUNROOF
52A
a Using a LINT-FREE CLOTH soaked in HEPTANE(see Vehicle: Parts and ingredients for the repai-rwork) (04B, Consumables - Products), clean:
- the guide runner (4) ,
- the drive mechanism (5) .
a Wipe the areas with a clean and dry LINT-FREECLOTH (see Vehicle: Parts and ingredients forthe repairwork) (04B, Consumables - Products).
a Using a fine brush, lightly grease the following areasonly with OPENING ELEMENT GREASE (see Ve-hicle: Parts and ingredients for the repairwork)(04B, Consumables - Products).
II - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the sunroof mobile panel (this operation requirestwo people),
- the rear bolts on the sunroof mobile panel,
- the front bolts on the sunroof mobile panel.
a Adjust the sunroof mobile panel, the front section ofthe sunroof mobile panel must be lower than 2 mmin relation to the roof line.
a Tighten to torque:
- the rear bolts on the sunroof mobile panel (6N.m),
- the front bolts on the sunroof mobile panel (6N.m).
a Carry out a function test.
137513
137490
137491
52A-12
NON-SIDE OPENING ELEMENT MECHANISMSSunroof deflector: Removal - Refitting
B95, and PANORAMIC SUNROOF
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Open the sunroof mobile panel.
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove:
- the bolts (1) while holding the sunroof deflector,
- the sunroof deflector (2) .
REFITTING
I - REFITTING PREPARATION OPERATION
a
II - REFITTING OPERATION FOR PART CONCERNED
a Refit the sunroof deflector (this operation requirestwo people).
a Position the deflector return spring.
a Keep applying pressure to the deflector at (3) .
a Torque tighten the sunroof deflector bolts (2 N.m).
Tightening torquesm
sunroof deflector bolts 2 N.m
137495
137492
Note:
When « removing - refitting » the sunroof deflec-tor, apply some HIGH RESISTANCE THREA-DLOCK (see Vehicle: Parts and ingredientsfor the repairwork) (04B, Consumables - Pro-ducts) to the sunroof deflector bolts.
When replacing the sunroof deflector, replace thebolts with those supplied with the sunroof deflec-tor.
112564
52A-13
NON-SIDE OPENING ELEMENT MECHANISMSSunroof deflector: Removal - Refitting
B95, and PANORAMIC SUNROOF
52A
a Clean the deflector return spring area (4) with aLINT-FREE CLOTH soaked in HEPTANE (see Ve-hicle: Parts and ingredients for the repairwork)(04B, Consumables - Products).
a Wipe the deflector return spring area (4) with a cleanand dry LINT-FREE CLOTH.
a Using a fine brush, grease the area (4) with OPE-NING ELEMENT GREASE (see Vehicle: Partsand ingredients for the repairwork) (04B, Consu-mables - Products).
137496
52A-14
NON-SIDE OPENING ELEMENT MECHANISMSSunroof sun visors: Removal - Refitting
B95, and PANORAMIC SUNROOF
52AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see Battery: Removal - Re-fitting) (80A, Battery).
a Remove the headlining (see Headlining: Removal -Refitting) (71A, Body internal trim).
II - OPERATION FOR REMOVAL OF PART CONCERNED
1 - Front sunroof sun visor
a Remove the bolts (1) .
a Remove the front sunroof sun visor at (2) .
2 - Rear sunroof sun visor
a Remove:
- the bolts (2) ,
- the rear sunroof sun visor.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
1 - Front sunroof sun visor
a Refit the front sunroof sun visor.
a Attach the clips.
2 - Rear sunroof sun visor
a Refit:
- the rear sunroof sun visor,
- the bolts.
II - FINAL OPERATION
a Carry out a function test.
a Refit the headlining (see Headlining: Removal -Refitting) (71A, Body internal trim).
a Connect the battery (see Battery: Removal - Refit-ting) (80A, Battery).
137514
124565
137516
52A-15
NON-SIDE OPENING ELEMENT MECHANISMSFixed glass roof: Removal - Refitting
D95, and FIXED WINDOW SUNROOF
52A
REMOVAL
REMOVAL PREPARATION OPERATION
a Disconnect the battery (see Battery: Removal - Re-fitting) (80A, Battery).
a Remove:
- the headlining (see Headlining: Removal - Refit-ting) (71A, Body internal trim),
- the sun visor from the fixed sunroof (see 52A, Non-side opening element mechanisms, Fixed glasssunroof visor: Removal - Refitting, page 52A-18) .
a Protect:
- the vehicle interior,
- the edge of the roof with masking tape.
OPERATION FOR REMOVAL OF PART CONCERNED
a Lift the seal (1) in the rear left-hand or right-handcorner.
a Insert the tool (Car. 1033) and introduce the cuttingwire in the wire insertion tool, from the exterior to-wards the interior, and leave it inside the vehicle untilnecessary.
Essential special toolingEssential special too-lingEssential special tooling
Car. 1033 Windscreen mastic cuttingwire inser ting tool.
137798
137800
52A-16
NON-SIDE OPENING ELEMENT MECHANISMSFixed glass roof: Removal - Refitting
D95, and FIXED WINDOW SUNROOF
52A
a Slide the wire insertion tool under the seal (2) from(3) to (4) , from (4) to (5) , from (5) to (6) and from (6)to (3) .
a Prepare for a sufficient length of wire and removethe needle.
a Pass the cutting wire from the exterior towards theinterior at (1) and leave it inside the vehicle until ne-cessary.
a Fit the cutting handles on the two sections of the cu-tting wire inside the vehicle.
a Cut the cement bead from (3) to (4) , from (4) to (5) ,from (5) to (6) and from (6) to (3) (leave the secondhandle inside the vehicle).
a Remove the fixed sunroof using the specific support (this operation requires two people):
- support: PARV 202,
- set of arch supports: APARV 200 ESP.
REFITTING
I - REFITTING PREPARATION OPERATION
a For preparation and bonding (see Technical Note560A).
a Check the condition of the seal around the edge ofthe fixed sunroof and replace it if necessary.
a Always replace the stops and shims.
137799
137809
Note:
When passing the cutting wire into the vehicleinterior, be careful not to cross the two wires, asthis would make cutting the seal impossible.
137795
Note:
Reduce the length of the cutting wire as you cut.
52A-17
NON-SIDE OPENING ELEMENT MECHANISMSFixed glass roof: Removal - Refitting
D95, and FIXED WINDOW SUNROOF
52A
a Position the indexing guides (7) .
II - REFITTING OPERATION FOR PART CONCERNED
a Bond the fixed sunroof (this operation requires twopeople).
a Begin with the front section, continue with the rearsection and finish with the side sections.
a Make sure that the moulded sections are securelyfitted in the corners.
a Remove the indexing guides 30 minutes after bon-ding the fixed sunroof.
III - FINAL OPERATION
a Refit:
- the sun visor on the fixed sunroof (see 52A, Non-side opening element mechanisms, Fixed glasssunroof visor: Removal - Refitting, page 52A-18) ,
- the headlining (see Headlining: Removal - Refit-ting) (71A, Body internal trim).
a Connect the battery (see Battery: Removal - Refit-ting) (80A, Battery).
137807
52A-18
NON-SIDE OPENING ELEMENT MECHANISMSFixed glass sunroof visor: Removal - Refitting
D95, and FIXED WINDOW SUNROOF
52AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see Battery: Removal - Re-fitting) (80A, Battery).
a Remove the headlining (see Headlining: Removal -Refitting) (71A, Body internal trim).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove:
- the clips (1) ,
- the sun visor.
a Remove the sun visor from the fixed sunroof.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit the sun visor on the fixed sunroof.
a Attach the clips.
II - FINAL OPERATION
a Carry out a function test.
a Refit the headlining (see Headlining: Removal -Refitting) (71A, Body internal trim).
a Connect the battery (see Battery: Removal - Refit-ting) (80A, Battery).
137518
54A-1
WINDOWSWindscreen: Removal - Refitting
B95 or D95
54A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the windscreen wiper arms (see Windscreen wi-per arm: Removal - Refitting) (85A, Wiping -Washing),
- the scuttle panel grille (see 56A, Exterior equip-ment, Scuttle panel grille: Removal - Refitting,page 56A-1) (56A, Exterior equipment),
- the interior rear-view mirror (see 57A , Interiorequipment, Interior rear-view mirror Removal -Refitting, page 57A-29) (57A, Interior equipment),
- the windscreen pillar trims (see A-pillar trim: Re-moval - Refitting) (71A, Body internal trim).
a Remove the rain and light sensor (see Rain and li-ght sensor: Removal - Refitting) (85D, Wiping -Washing).
a Protect the area around the windscreen with mas-king tape.
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Fit the dashboard protector (Car. 1847) on the dash-board.
a
a Cut the cement bead (see Technical Note 560A).
a
a Cut the cement bead (see Technical Note 560A).
Essential special toolingEssential special too-lingEssential special tooling
Car. 1847 Universal protector
AUTO LIGHTS+WIPER
AUTO LIGHTS+WIPER
108156
WARNING
When cutting the cement bead, take care not tocut the wiring harness.
NORMAL ROOF
D95, and FIXED WINDOW SUNROOF
Note:
For cutting the upper section of the windscreen, itis preferable to use the pneumatic window cuttingtool, in order not to damage the finishing seal ofthe fixed glass roof.
54A-2
WINDOWSWindscreen: Removal - Refitting
B95 or D95
54AREFITTING
I - REMOVAL PREPARATION OPERATION
a Always replace:
- the shims,
- the retaining stops,
- the safety labels.
a Always replace the adhesive base of the rain and li-ght sensor.
a Fit the new shims and retaining stops.
a For preparation and bonding (see Technical Note560A).
II - REFITTING OPERATION FOR PART CONCERNED
a Bond the windscreen (this operation requires twopeople).
a Respect the following clearances and flush fitting:
- « windscreen - roof panel » ,
- « windscreen - windscreen pillar » .
a Hold the windscreen in position with masking tape.
III - FINAL OPERATION
a Refit:
- a new adhesive base for the rain and light sensor(see Rain and light sensor: Removal - Refitting)(85A, Wiping - Washing),
- the rain and light sensor (see Rain and light sen-sor: Removal - Refitting) (85D, Wipers -Washing).
a Refit:
- the windscreen pillar trims (see A-pillar trim: Re-moval - Refitting) (71A, Body internal trim),
- the interior rear-view mirror (see 57A , Interiorequipment, Interior rear-view mirror Removal -Refitting, page 57A-29) (57A, Interior equipment),
- the scuttle panel grille (see 56A, Exterior equip-ment, Scuttle panel grille: Removal - Refitting,page 56A-1) (56A, Exterior equipment),
- the windscreen wiper arms (see Windscreen wi-per arm: Removal - Refitting) (85A, Wiping -Washing),
AUTO LIGHTS+WIPER
AUTO LIGHTS+WIPER
54A-3
WINDOWSSliding window in front side door: Removal - Refitting
B95 or D95
54AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the front side door trim (see Front sidedoor trim: Removal - Refitting) (72A, Side openingelements trim).
a Remove the blanking cover (1) .
a Partially remove the blanking cover (2) of the frontside door wiring harness.
a Remove the door sealing film (see Door sealingfilm: Removal - Refitting) (65A, Opening elementsealing).
a Lower the window to access the bolts.
a Disconnect the battery (see Battery : Removal -Refitting) (80A, Battery).
a Protect the side impact sensor to prevent any acci-dental damage (cardboard and tape).
a Remove the interior weatherstrip.
D95
138174
B95
137631
REAR ELECTRIC WINDOW+ONE-TOUCH+ANTI-PINCH
54A-4
WINDOWSSliding window in front side door: Removal - Refitting
B95 or D95
54AII - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove:
- the bolts (3) ,
- the front side door sliding window.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the front side door sliding window,
- the bolts (3) .
II - FINAL OPERATION
a Connect the battery (see Battery : Removal - Refit-ting) (80A, Battery).
a Carry out a function test.
a Remove the side impact sensor protection.
a Refit the interior weatherstrip.
a Carry out a function test.
a Refit the blanking cover of the front side door wiringharness.
a Refit the blanking cover to access the window moun-ting.
a Carry out a sealing test (see Technical Note 653A).
a Refit:
- the sealing film (see Door sealing film: Removal -Refitting) (65A, Opening element sealing),
- the front side door trim (see Front side door trim:Removal - Refitting) (72A, Side opening elementtrim).
138175
REAR ELECTRIC WINDOW+ONE-TOUCH+ANTI-PINCH
B95
D95
54A-5
WINDOWSSliding window in rear side door: Removal - Refitting
B95
54AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Lower the rear side sliding door window to the lowposition.
a Remove:
- the rear side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim),
- the door sealing film (see Door sealing film: Re-moval - Refitting) (65A, Opening element sea-ling),
- the rear speaker (see Rear speakers: Removal -Refitting) (86A, Radio).
a Partially remove:
- the rear side door window run channel (1) ,
- the exterior weatherstrip (2) .
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the bolts (3) from the rear side door slidingwindow.
a Remove the sliding window from the rear side door(4) .
137390
134146
138159
54A-6
WINDOWSSliding window in rear side door: Removal - Refitting
B95
54AREFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the rear side sliding door window,
- the rear side door sliding window bolts.
II - FINAL OPERATION
a Refit:
- the exterior weatherstrip,
- the rear side door window glass run channel,
- the rear speaker (see Rear speakers: Removal -Refitting) (86A, Radio).
a Carry out a function test.
a Refit the door sealing film (see Door sealing film:Removal - Refitting) (65A, Opening element sea-ling).
a Carry out a sealing test (see Technical Note 653A).
a Refit the rear side door trim (see Rear side doortrim: Removal - Refitting) (72A, Side opening ele-ment trim).
54A-7
WINDOWSRear quarter panel window: Removal - Refitting
D95
54A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the door sill lining (see Door sill lining: Removal -Refitting) (71A, Body internal trim),
- the rear roof drip moulding trim (see Rear roof dripmoulding lining: Removal - Refitting) (71A,Body internal trim),
- the rear wing panel trim (see Rear panel trim: Re-moval - Refitting) (71A, Body internal trim),
- the upper trim of the C-pillar (see C-pillar uppertrim: Removal - Refitting) (71A, Body internaltrim),
- the B-pillar upper trim (see B-pillar upper trim:Removal - Refitting) (71A, Body internal trim).
a Protect the area around the rear quarter panel win-dow with masking tape.
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Cut the cement bead (see Technical Note 560A).
a Remove the rear quarter panel window (1) .
REFITTING
I - REFITTING PREPARATION OPERATION
a For preparation and bonding (see Technical Note560A).
II - REFITTING OPERATION FOR PART CONCERNED
a Bond the rear quarter panel window.
a Adjust the clearance and for flush fitting.
III - FINAL OPERATION
a Refit:
- the B-pillar upper trim (see B-pillar upper trim:Removal - Refitting) (71A, Body internal trim),
- the upper trim of the C-pillar (see C-pillar uppertrim: Removal - Refitting) (71A, Body internaltrim),
- the rear wing panel trim (see Rear panel trim: Re-moval - Refitting) (71A, Body internal trim),
- the rear roof drip moulding trim (see Rear roof dripmoulding lining: Removal - Refitting) (71A,Body internal trim),
Note:
The seal of the rear quarter panel window is moul-ded onto the rear quarter panel window. If the sealhas deteriorated, always replace the rear quarterpanel window.
137630
54A-8
WINDOWSRear quarter panel window: Removal - Refitting
D95
54A- the door sill lining (see Door sill lining: Removal -Refitting) (71A, Body internal trim).
54A-9
WINDOWSRear side door fixed window: Removal - Refitting
B95
54AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the rear side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim),
- the door sealing film (see Door sealing film: Re-moval - Refitting) (65A, Opening element sea-ling),
- the rear speaker (see Rear speakers: Removal -Refitting) (86A, Radio),
- the rear side sliding door window (see 54A, Win-dows, Sliding window in rear side door: Remo-val - Refitting, page 54A-5) ,
- the rear side door pillar exterior trim (see 55A, Ex-terior protection, Rear side door pillar exteriortrim Removal - Refitting, page 55A-22) .
- the rear side door glass run channel (see Doorsealing film: Removal - Refitting) (66A, Windowsealing),
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the rear side door fixed window from theexterior weatherstrip of the rear side door windowrun channel.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit the rear side door fixed window of the exteriorweatherstrip on the rear side door window run chan-nel.
II - FINAL OPERATION
a Refit:
- the rear side door glass run channel (see Doorsealing film: Removal - Refitting) (66A, Windowsealing),
- the rear side door pillar exterior trim (see 55A, Ex-terior protection, Rear side door pillar exteriortrim Removal - Refitting, page 55A-22) ,
- the rear speaker (see Rear speakers: Removal -Refitting) (86A, Radio),
- the rear side sliding door window (see 54A, Win-dows, Sliding window in rear side door: Remo-val - Refitting, page 54A-5) ,
- the door sealing film (see Door sealing film: Re-moval - Refitting) (65A, Opening element sea-ling),
- the rear side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim).
54A-10
WINDOWSRear screen: Removal - Refitting 54A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the tailgate trim (see Tailgate lining: Removal -Refitting) (73A, Non-side opening elements trim),
- the rear screen wiper arm (see Rear screen wiperarm: Removal - Refitting) (85A, Washing - Wi-ping),
- the rear screen wiper motor (see Rear screen wi-per motor: Removal - Refitting) (85A, Washing -Wiping).
a Remove the high level brake light (see Third brakelight: Removal - Refitting) (81A, Rear lighting).
a Remove the tailgate spoiler (see 56A, Exteriorequipment, Tailgate spoiler: Removal - Refitting,page 56A-3) .
a Disconnect the rear screen de-icer connectors.
a Protect the edge of the rear screen window.
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Cut the cement bead (see Technical Note 560A).
a Remove the rear screen (this operation requires twopeople).
REFITTING
I - REFITTING PREPARATION OPERATION
a For preparation and bonding (see Technical Note560A).
a parts always to be replaced: Rear screen adjus-ting shim (50,04,12,03).
a Refit the rear screen wiper motor (see Rear screenwiper motor: Removal - Refitting) (85A, Wiping -Washing).
II - REFITTING OPERATION FOR PART CONCERNED
a Bond the rear screen (this operation requires twopeople).
a Equal out the clearances and shut lines.
III - FINAL OPERATION
a Connect the rear screen de-icer connectors.
a Refit the tailgate spoiler (see 56A, Exterior equip-ment, Tailgate spoiler: Removal - Refitting, page56A-3) .
a Refit the high level brake light (see Third brake li-ght: Removal - Refitting) (81A, Rear lighting).
a Refit the rear screen wiper arm (see Rear screenwiper arm: Removal - Refitting) (85A, Washing -Wiping).
a Carry out a function test.
a Refit the tailgate trim (see Tailgate lining: Removal- Refitting) (73A, Non-side opening elements trim).
a Remove the tabs from the stops.
B95
D95
D95
B95
54A-11
WINDOWSFixed sunroof window: Removal - Refitting
B95, and PANORAMIC SUNROOF
54AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see Battery : Removal -Refitting) (80A, Battery).
a Remove the headlining (see Headlining: Removal -Refitting) (71A, Body internal trim).
a Protect:
- the area around the sunroof fixed window withmasking tape,
- the sunroof side trims using masking tape,
- the mechanism cover seals using masking tape (ifnecessary raise the mechanism cover and holdthem using masking tape),
- the inside of the vehicle.
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Cut the cement bead (see Technical Note 560A)(this operation requires two people).
a Pass the needle in the rear section of the windowand slide the cutting wire under the fixed window, ta-king care not to damage the mechanism coverseals.
a Remove the fixed window from the sunroof.
REFITTING
I - REFITTING PREPARATION OPERATION
a Always replace the positioning shims.
a For preparation and bonding (see Technical Note560A).
a Position new positioning shims on the sunroof ope-rating mechanism.
II - REFITTING OPERATION FOR PART CONCERNED
a Bond the sunroof fixed window (this operation requi-res two people).
a Observe the clearance of (X1) = 8 mm between thesunroof fixed window and the sunroof mobile panel.
a The sunroof fixed window should be slightly lowerthan the sunroof mobile panel.
137173
137177
54A-12
WINDOWSFixed sunroof window: Removal - Refitting
B95, and PANORAMIC SUNROOF
54A
a Balance the lateral clearances of (X2) = 13 mmbetween the window and the side trims.
III - FINAL OPERATION
a Refit the headlining (see Headlining: Removal -Refitting) (71A, Body internal trim).
a Connect the battery (see Battery : Removal - Refit-ting) (80A, Battery).
137176
54A-13
WINDOWSSunroof side trim: Removal - Refitting
B95, and PANORAMIC SUNROOF
54AREMOVAL
I - REMOVAL PREPARATION OPERATION
1 - Sunroof side trim, front section
a Protect the edge of the roof and windows using mas-king tape.
2 - Sunroof side trim, rear section
a Protect the edge of the roof and windows using mas-king tape.
a Remove the mechanism cover side seal from the su-nroof rear side trim.
II - OPERATION FOR REMOVAL OF PART CONCERNED
1 - Sunroof side trim, front section
a Take care when passing the cutting wire under thesunroof side trim.
a Pass the cutting wire under the sunroof side trim.
a Cut the cement bead (see Technical Note 560A).
a Remove the sunroof front side trim.
2 - Sunroof side trim, rear section
a Pass the cutting wire under the sunroof side trim.
a Cut the cement bead (see Technical Note 560A).
a Remove the sunroof rear side trim.
137171
137169
137168
54A-14
WINDOWSSunroof side trim: Removal - Refitting
B95, and PANORAMIC SUNROOF
54AREFITTING
I - REMOVAL PREPARATION OPERATION
a Always replace the positioning shims.
a For preparation and bonding (see Technical Note560A).
II - REFITTING OPERATION FOR PART CONCERNED
a Position the positioning shims on the marks of thesunroof operating mechanism.
a Refit the mechanism cover side seal on the sunroofrear side trim.
a Bond:
- the sunroof rear side trim firstly,
- the sunroof front side trim secondly.
a Respect the clearances and flush-fittings.
III - FINAL OPERATION
a Remove the masking tape.
a Perform a function test of the sunroof mobile panel.
55A-1
EXTERIOR PROTECTIONFront bumper: Removal - Refitting
B95 or D95
55AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (02A, Lifting equipment)
a Remove:
- the front wheels (see Wheel: Removal - Refitting)(35A, Wheels and tyres),
- the front section of the wheel arch liners (see 55A,Exterior protection, Front wheel arch liner: Re-moval - Refitting, page 55A-17) .
a Remove the upper air duct (1) .
a Disconnect the connector (2) from the bumper wiringin the front left-hand wheel arch.
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the lower bolts (3) from the front bumper.
137375
FOG LIGHT, and FR AND RR PROX RADAR
137367
137376
55A-2
EXTERIOR PROTECTIONFront bumper: Removal - Refitting
B95 or D95
55A
a Remove the side bolts (4) from the front bumper.
a Remove the upper bolts (5) from the front bumper.
a Slightly lift the upper section of the front bumper.
a Unclip the front bumper at (6) .
a Partially remove the front bumper (this operation re-quires two people).
a Disconnect the supply pipes (7) from the headlightwasher jets on the headlight washer pump.
a Remove the front bumper (this operation requirestwo people).
134149
137368
137377
HEADLIGHT WASHERS WITH BLADE
137835
55A-3
EXTERIOR PROTECTIONFront bumper: Removal - Refitting
B95 or D95
55AREFITTING
REFITTING PREPARATION OPERATION
a Connect the supply pipes (7) for the headlightwasher jets on the headlight washer pump.
a Refit the front bumper by sliding it correctly in its gui-des (this operation requires two people).
a Clip on the front bumper.
a Refit:
- the upper bolts (5) on the front bumper,
- the side bolts (4) on the front bumper,
- the lower bolts (3) on the front bumper.
FINAL OPERATION
a Connect the bumper wiring connector.
a Carry out a function test.
a Refit:
- the upper air duct pipe,
- the front section of the wheel arch liners (see 55A,Exterior protection, Front wheel arch liner: Re-moval - Refitting, page 55A-17) ,
- the front wheels (see Wheel: Removal - Refitting)(35A, Wheels and tyres).
HEADLIGHT WASHERS WITH BLADE
FOG LIGHT, and FR AND RR PROX RADAR
FOG LIGHT, and FR AND RR PROX RADAR, andHEADLIGHT WASHERS WITH BLADE
55A-4
EXTERIOR PROTECTIONFront bumper: Stripping - Rebuilding 55A
STRIPPING
I - STRIPPING PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (02A, Lifting equipment).
a Remove:
- the front wheels (see Wheel: Removal - Refitting)(35A, Wheels and tyres),
- the front section of the wheel arch liners (see 55A,Exterior protection, Front wheel arch liner: Re-moval - Refitting, page 55A-17) ,
- the front bumper (see 55A, Exterior protection,Front bumper: Removal - Refitting, page 55A-1).
II - STRIPPING OPERATION FOR PART CONCERNED
a Remove the front fog lights (see Front fog light:Removal - Refitting) (80B, Headlights).
a Remove:
- the bolts (1) ,
- the trim pieces (2) .
a Remove the headlight washer jets (see Headlightwasher jet: Removal - Refitting) (85A, Wiping -Washing).
a Remove the proximity radars (see Proximity radarRemoval - Refitting) (87F, Parking distance con-trol).
a Remove the front bumper wiring (see Front bumperwiring: Removal - Refitting) (88A, Wiring).
a Remove:
- the rivets (3) ,
- the diffuser (4) .
FOG LIGHT
137366
HEADLIGHT WASHERS WITH BLADE
FR AND RR PROX RADAR
FOG LIGHT, and FR AND RR PROX RADAR
137364
55A-5
EXTERIOR PROTECTIONFront bumper: Stripping - Rebuilding 55A
a Cut the clips (5) .
a Remove the spoiler (6) .
a Remove the exterior protection strips (7) .
a Remove the centre grille (8) .
a Drill out the rivets (9) .
a Remove the centre grille (10) .
137362
137358
B95
137361
D95
137361
55A-6
EXTERIOR PROTECTIONFront bumper: Stripping - Rebuilding 55A
a Remove the trims (11) .
REASSEMBLING
I - REBUILDING PREPARATION OPERATION
a parts always to be replaced: front bumper rivet(50,05,02,18).
a parts always to be replaced: Front bumper clip(50,05,02,17).
II - REBUILDING OPERATION FOR PART CONCERNED
a Refit the trim pieces (11) .
a Refit:
- the centre grille (10) ,
- new rivets (9) .
a Refit the centre grille (8) .
a Refit:
- the exterior protection strips (7) ,
- the spoiler (6) ,
- new clips (5) ,
- the diffuser (4) ,
- new rivets (3) .
a Refit the front bumper wiring (see Front bumper wi-ring: Removal - Refitting) (88A, Wiring).
a Refit the proximity radars (see Proximity radar Re-moval - Refitting) (87F, Parking distance control).
a Refit the headlight washer jets (see Headlightwasher jet: Removal - Refitting) (85A, Wiping -Washing).
a Refit:
- the trims (11) ,
- the bolts (1) .
a Refit the front fog lights (see Front fog light: Remo-val - Refitting) (80B, Headlights).
D95
137356
D95
D95
B95
FOG LIGHT, and FR AND RR PROX RADAR
FR AND RR PROX RADAR
HEADLIGHT WASHERS WITH BLADE
FOG LIGHT
55A-7
EXTERIOR PROTECTIONFront bumper: Stripping - Rebuilding 55A
III - FINAL OPERATION
a Refit:
- the front bumper (see 55A, Exterior protection,Front bumper: Removal - Refitting, page 55A-1),
- the front section of the wheel arch liners (see 55A,Exterior protection, Front wheel arch liner: Re-moval - Refitting, page 55A-17) ,
- the front wheels (see Wheel: Removal - Refitting)(35A, Wheels and tyres).
55A-8
EXTERIOR PROTECTIONFront bumper: Conversion
HEADLIGHT WASHERS WITH BLADE
55Aa
a Drill the front bumper according to the marking (1)using the cutting kit or a conical cutter.
a Finish off using a small file.
Note:
When a front bumper is replaced, the replace-ment part needs to be modified before it is pain-ted so that the headlight washer jets can befitted.
137371
137373
55A-9
EXTERIOR PROTECTIONRear bumper: Removal - Refitting 55A
REMOVAL
REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (02A, Lifting equipment).
a Remove:
- the luggage compartment seal partially,
- the rear wheels (see Wheel: Removal - Refitting)(35A, Wheels and tyres),
- the rear wheel arch liners (see 55A, Exterior pro-tection, Rear wheel arch liner: Removal - Refit-ting, page 55A-19)
- the rear wing lights (see Rear light on wing: Re-moval - Refitting) (81A, Rear lighting).
a Remove the luggage compartment stops (1) .
OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the lower bolts from the rear bumper (2) .
a Remove the side bolts from the rear bumper (3) .
137365
137388
137363
55A-10
EXTERIOR PROTECTIONRear bumper: Removal - Refitting 55A
a Remove the clips (4) .
a Unclip the rear bumper at (5) .
a Partially remove the rear bumper (this operation re-quires two people).
a Disconnect the rear bumper wiring connector.
a Remove the rear bumper (this operation requirestwo people).
REFITTING
I - REFITTING PREPARATION OPERATION
a Connect the rear bumper wiring connector.
a Refit the rear bumper (this operation requires twopeople).
a Clip the rear bumper into place.
a Refit:
- the clips,
- the side bolts on the bumper,
- the lower bolts on the bumper.
II - FINAL OPERATION
a Refit the rear wing lights (see Rear light on wing:Removal - Refitting) (81A, Rear lighting).
a Carry out a function test.
a Refit:
- the luggage compartment stops,
- the rear wheel arch liners (see 55A, Exterior pro-tection, Rear wheel arch liner: Removal - Refit-ting, page 55A-19) ,
- the rear wheels (see Wheel: Removal - Refitting)(35A, Wheels and tyres),
- the boot seal.
137365
137386
55A-11
EXTERIOR PROTECTIONRear bumper: Stripping-Rebuilding
B95 or D95
55ASTRIPPING
I - STRIPPING PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (02A, Lifting equipment).
a Remove:
- the rear wheels (see Wheel: Removal - Refitting)(35A, Wheels and tyres),
- the rear wheel arch liners (see 55A, Exterior pro-tection, Rear wheel arch liner: Removal - Refit-ting, page 55A-19)
- the rear wing lights (see Rear light on wing: Re-moval - Refitting) (81A, Rear lighting),
- the rear bumper (see 55A, Exterior protection,Rear bumper: Removal - Refitting, page 55A-9) .
II - STRIPPING OPERATION FOR PART CONCERNED
a Remove:
- the rear bumper wiring (see Rear bumper wiring:Removal - Refitting) (88A, Wiring),
- the number plate lights (see Number plate light:Removal - Refitting) (81A, Rear lighting).
a Remove the proximity radars (see Proximity radarRemoval - Refitting) (87F, Parking distance con-trol).
a Remove the rear fog lights (see Rear fog lights:Removal - Refitting) (81A, Rear lighting).
a Remove the reflectors (1) .
REASSEMBLING
I - REBUILDING OPERATION FOR PART CONCERNED
a Refit the reflectors (1) .
a Refit the rear fog lights (see Rear fog lights: Remo-val - Refitting) (81A, Rear lighting).
a Refit the proximity radars (see Proximity radar Re-moval - Refitting) (87F, Parking distance control).
REAR PROX RADAR
D95
B95
137314
B95
D95
REAR PROX RADAR
55A-12
EXTERIOR PROTECTIONRear bumper: Stripping-Rebuilding
B95 or D95
55Aa Refit:
- the number plate lights (see Number plate light:Removal - Refitting) (81A, Rear lighting),
- the rear bumper wiring (see Rear bumper wiring:Removal - Refitting) (88A, Wiring).
II - FINAL OPERATION
a Refit:
- the rear bumper (see 55A, Exterior protection,Rear bumper: Removal - Refitting, page 55A-9) ,
- the rear wing lights (see Rear light on wing: Re-moval - Refitting) (81A, Rear lighting),
- the rear wheel arch liners (see 55A, Exterior pro-tection, Rear wheel arch liner: Removal - Refit-ting, page 55A-19)
- the rear wheels (see Wheel: Removal - Refitting)(35A, Wheels and tyres).
55A-13
EXTERIOR PROTECTIONFront side door moulding: Removal - Refitting 55A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the blanking cover (1) ,
- the bolt.
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the front side door protective strip (2) usingthe tool (Car. 1363) at (3) then at (4) .
Essential special toolingEssential special too-lingEssential special tooling
Car. 1363 Set of tr im removal levers.
135984
D95
135981
55A-14
EXTERIOR PROTECTIONFront side door moulding: Removal - Refitting 55A
a Remove the front side door protective strip (5) usingthe tool (Car. 1363) at (6) then at (7) .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit the front side door protective strip.
II - FINAL OPERATION
a Refit:
- the bolt,
- the blanking cover (1) .
B95
135985
55A-15
EXTERIOR PROTECTIONRear side door moulding: Removal - Refitting
B95
55AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the bolt (1) .
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the rear side door protective strip (2) at (3)then at (4) .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit the rear side door protective strip.
II - FINAL OPERATION
a Refit the bolt (1) .
135983
135982
55A-16
EXTERIOR PROTECTIONRear wing protective strip: Removal - Refitting
D95
55A
REMOVAL
OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the rear wing protective strip (1) using thetool (Car. 1363).
REFITTING
I - REFITTING PREPARATION OPERATION
a Check the condition of the clips and replace them ifnecessary.
II - REFITTING OPERATION FOR PART CONCERNED
a Refit the rear wing protective strip.
Essential special toolingEssential special too-lingEssential special tooling
Car. 1363 Set of tr im removal levers.
135976
55A-17
EXTERIOR PROTECTIONFront wheel arch liner: Removal - Refitting 55A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (02A, Lifting equipment).
a Remove the front wheel (see Wheel: Removal - Re-fitting) (35A, Wheels and tyres).
II - OPERATION FOR REMOVAL OF PART CONCERNED
1 - Front wheel arch liner, front section
a Remove:
- the bolts (1)
- the clips (2) ,
- front wheel arch liner, front section.
2 - Front wheel arch liner, rear section
a Remove:
- the bolts (3) ,
- the clips (4) ,
- front wheel arch liner, rear section.
REFITTING
I - REFITTING PREPARATION OPERATION
a Check the condition of the clipsand replace them ifnecessary.
II - REFITTING OPERATION FOR PART CONCERNED
1 - Front wheel arch liner, front section
a Refit:
- the front wheel arch liner, front section,
- the clips (2) ,
- the bolts (1) .
2 - Front wheel arch liner, rear section
a Refit:
- the front wheel arch liner, rear section,
- the clips (4) ,
- the bolts (3) .
135978
135980
55A-18
EXTERIOR PROTECTIONFront wheel arch liner: Removal - Refitting 55A
III - FINAL OPERATION
a Refit the front wheel (see Wheel: Removal - Refit-ting) (35A, Wheels and tyres).
55A-19
EXTERIOR PROTECTIONRear wheel arch liner: Removal - Refitting 55A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:Towing and lifting) (02A, Lifting equipment).
a Remove the rear wheel (see Wheel: Removal - Re-fitting) (35A, Wheels and tyres).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the plastic nuts (1) .
a Remove:
- the plastic nuts (1) ,
- the bolts (2) ,
- the rear wheel arch liner.
REFITTING
I - REFITTING PREPARATION OPERATION
a Check the condition of the plastic nuts and replacethem if necessary.
II - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the rear wheel arch liner,
- the plastic nuts (1) ,
- the bolts (2) ,
III - FINAL OPERATION
a Refit the rear wheel (see Wheel: Removal - Refit-ting) (35A, Wheels and tyres).
135979
135977
55A-20
EXTERIOR PROTECTIONFront side door pillar exterior trim Removal - Refitting 55A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the door mirror (see 56A, Exterior equipment,Door mirror: Removal - Refitting, page 56A-8) ,
- the front side door exterior weatherstrip (see Frontdoor side exterior weather strip: Removal - Re-fitting) (66A, Window sealing),
- the front side door trim (see Front side door trim:Removal - Refitting) (72A, Side opening elementtrim),
- the door sealing films (see Door sealing film: Re-moval - Refitting) (65A, Opening element sea-ling),
- the front side door sliding window (see 54A, Win-dows, Sliding window in front side door: Remo-val - Refitting, page 54A-3) .
a Partially remove the front side door window runchannel at (1) .
II - OPERATION FOR REMOVAL OF PART CONCERNED
a
a Remove:
- the bolts (2) ,
- the front side door pillar exterior trim.
REFITTING
I - REFITTING PREPARATION OPERATION
a Always replace the air and fitting sealing foam.
II - REFITTING OPERATION FOR PART CONCERNED
a Refit the lower section of the front side door pillar ex-terior trim.
a Fit the upper section of the front side door glass runchannel.
a Position the front side door pillar exterior trim on theupper section of the glass run channel.
137382
Note:
When removing the front side door pillar exteriortrim, take care not to damage the part. Anydamaged parts must be replaced.
137381
55A-21
EXTERIOR PROTECTIONFront side door pillar exterior trim Removal - Refitting 55A
a Refit:
- the centre bolt (3) while holding the front side doorpillar exterior trim in place,
- the upper (4) and lower bolts (5) .
III - FINAL OPERATION
a Refit the front door window run channel.
a Check the alignment of the front side door pillar ex-terior trim with the rear door.
a Refit:
- the front side door sliding window (see 54A, Win-dows, Sliding window in front side door: Remo-val - Refitting, page 54A-3) ,
- the door sealing films (see Door sealing film: Re-moval - Refitting) (65A, Opening element sea-ling),
- the front side door trim (see Front side door trim:Removal - Refitting) (72A, Side opening elementtrim),
- the front side door exterior weatherstrip (see Frontdoor side exterior weather strip: Removal - Re-fitting) (66A, Window sealing),
- the door mirror (see 56A, Exterior equipment,Door mirror: Removal - Refitting, page 56A-8) .
137381
Note:
If the clearance between the trim and the reardoor is skewed, adhesive shims may be bondedto the front side door pillar exterior trim supportsto compensate. This operation requires theremoval of the front side door pillar exterior trim.
55A-22
EXTERIOR PROTECTIONRear side door pillar exterior trim Removal - Refitting
B95
55AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the rear side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim),
- the door sealing films (see Door sealing film: Re-moval - Refitting) (65A, Opening element sea-ling),
- the rear side door sliding window (see 54A, Win-dows, Sliding window in rear side door: Remo-val - Refitting, page 54A-5) .
a Remove:
- the exterior weatherstrip partially (1) ,
- the front section of the rear side door glass runchannel partially (2) .
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove:
- the bolts (3) ,
- the rear side door pillar exterior trim.
REFITTING
I - REFITTING PREPARATION OPERATION
a Always replace the air and fitting sealing foam.
II - REFITTING OPERATION FOR PART CONCERNED
a Refit the lower section of the rear side door pillar ex-terior trim.
a Fit the upper section of the rear side door glass runchannel.
a Position the rear side door pillar exterior trim on theupper section of the glass run channel.
137390
134136
55A-23
EXTERIOR PROTECTIONRear side door pillar exterior trim Removal - Refitting
B95
55A
a Refit:
- the centre bolt (4) while holding the rear side doorpillar exterior trim in place,
- the upper (5) and lower bolts (6) .
III - FINAL OPERATION
a Refit:
- the rear side door glass run channel (see Glassrun channel in rear side door: Removal - Refit-ting) (66A, Window sealing),
- the exterior weatherstrip (1) .
a Check the alignment of the rear side door pillar exte-rior trim with the front door.
a Refit:
- the rear side sliding door window (see 54A, Win-dows, Sliding window in rear side door: Remo-val - Refitting, page 54A-5) ,
- the door sealing films (see Door sealing film: Re-moval - Refitting) (65A, Opening element sea-ling),
- the rear side door trim (see Rear side door trim:Removal - Refitting) (72A, Side opening elementtrim).
134136
Note:
If the clearance between the trim and the frontdoor is skewed, adhesive shims may be bondedto the trim supports to compensate. This opera-tion requires the removal of the trim.
56A-1
EXTERIOR EQUIPMENTScuttle panel grille: Removal - Refitting
B95 or D95
56A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the windscreen wiper arms (see Winds-creen wiper arm: Removal - Refitting) (85A, Wi-ping - Washing).
a Remove the sealing rings (1) .
a Remove the clips (2) .
a Unclip the lower windscreen trims using the tool(Car. 1363) by slightly turning the upper clip at (3)and (4) .
Essential special toolingEssential special too-lingEssential special tooling
Car. 1363 Set of tr im removal levers.
135971
136396
136397
56A-2
EXTERIOR EQUIPMENTScuttle panel grille: Removal - Refitting
B95 or D95
56AII - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the scuttle panel grille at (5) and (6) .
REFITTING
I - REFITTING PREPARATION OPERATION
a
a parts always to be replaced: clip under scuttlepanel grille (50,07,06,12).
a Check the clips (7) on the windscreen lower trimsand replace them, if necessary.
II - OPERATION FOR REFITTING PART CONCERNED
a Refit the scuttle panel grille.
III - FINAL OPERATION
a Clip on the lower windscreen trims.
a Refit:
- the clips,
- the seals,
- the windscreen wiper arms (see Windscreen wi-per arm: Removal - Refitting) (85A, Wiping -Washing).
136399
Note:
Check that the windscreen and the scuttle panelgrille are clean before refitting.
136398
56A-3
EXTERIOR EQUIPMENTTailgate spoiler: Removal - Refitting
D95
56AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the centre trim.
a Remove the side trims.
a Remove the blanking covers (1) .
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the bolts (2) .
137383
137389
136408
135965
56A-4
EXTERIOR EQUIPMENTTailgate spoiler: Removal - Refitting
D95
56A
a Partially unclip the tailgate spoiler at (3) .
a Disconnect:
- the rear screen washer jet pipe (4) ,
- the high level brake light connector (5) .
a Remove the tailgate spoiler.
REFITTING
I - REFITTING PREPARATION OPERATION
a Always replace the air and coolant sealing foam.
a Check the condition of the clips (6) and replace themif necessary.
II - REFITTING OPERATION FOR PART CONCERNED
a Connect:
- the high level brake light connector (5) ,
- the rear screen washer jet pipe (4) .
a Fit the tailgate spoiler.
a Clip the tailgate spoiler.
a Refit the bolts (2) starting at the centre and workingoutwards.
III - FINAL OPERATION
a Refit:
- the blanking covers (1) ,
- the side trims,
- the centre trim.
a Carry out a function test.
136406
136405
136407
56A-5
EXTERIOR EQUIPMENTScoop under scuttle panel grille: Removal - Refitting
B95 or D95
56AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the windscreen wiper arms (see Windscreen wi-per arm: Removal - Refitting) (85A, Wiping -Washing),
- the scuttle panel grille (see 56A, Exterior equip-ment, Scuttle panel grille: Removal - Refitting,page 56A-1) .
a Remove:
- the bolts (1) , marking them according to theirlength,
- the reinforcing linkage (2) .
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove:
- the nuts (3) ,
- the bolts (4) .
a Remove:
- the bolts (5) ,
- the scoop under the central part of the scuttle panelgrille (6) .
136401
136403
136404
56A-6
EXTERIOR EQUIPMENTScoop under scuttle panel grille: Removal - Refitting
B95 or D95
56A
a Disconnect the connector from the windscreen wipermotor (7) .
a Disconnect the connector from the remote centraldoor locking warning (8) .
a Unclip the wiring (9) .
a Remove the scoops under the side sections of thescuttle panel grille (10) .
136394
D95, and DOOR OPEN SYST. 433 NML
136395
136402
136393
56A-7
EXTERIOR EQUIPMENTScoop under scuttle panel grille: Removal - Refitting
B95 or D95
56AREFITTING
I - REFITTING PREPARATION OPERATION
a
II - REFITTING OPERATION FOR PART CONCERNED
a Refit the scoops under the side sections of the scutt-le panel grille (10) .
a Clip on the wiring (9) .
a Connect the connector of the remote central doorlocking warning (8) .
a Connect the connector of the windscreen wiper mo-tor (7) .
a Refit:
- the scoop under the central part of the scuttle panelgrille (6) ,
- the bolts (5) ,
- the bolts (4) ,
- the nuts (3) .
III - FINAL OPERATION
a Refit:
- the reinforcing linkage (2) ,
- the bolts (1) positioning them according to theirlength,
- the scuttle panel grille (see 56A, Exterior equip-ment, Scuttle panel grille: Removal - Refitting,page 56A-1) ,
- the windscreen wiper arms (see Windscreen wi-per arm: Removal - Refitting) (85A, Wiping -Washing).
Note:
It is essential to replace the foam strips whichseal the scoop under the scuttle panel grille. Thefoam strips are available from the Parts Depart-ment.
D95, and DOOR OPEN SYST. 433 NML
56A-8
EXTERIOR EQUIPMENTDoor mirror: Removal - Refitting
B95 or D95
56AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the door mirror trim (1) .
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Disconnect the connector (2) .
a Remove:
- the bolts (3) ,
- the door mirror (4) .
REFITTING
I - REFITTING PREPARATION OPERATION
a Refit:
- the door mirror (4) ,
- the bolts (3) .
a Connect the connector (2) .
II - FINAL OPERATION
a Refit the door mirror trim (1) .
a Carry out a function test.
135967
135968
135966
56A-9
EXTERIOR EQUIPMENTDoor mirror casing: Removal - Refitting 56A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the door mirror glass (see 56A, Exteriorequipment, Door mirror glass: Removal - Refit-ting, page 56A-10) .
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Unclip the door mirror casing (1) .
a Remove the door mirror casing.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit the door mirror casing.
II - FINAL OPERATION
a Refit the door mirror glass (see 56A, Exterior equi-pment, Door mirror glass: Removal - Refitting,page 56A-10) .
135975
56A-10
EXTERIOR EQUIPMENTDoor mirror glass: Removal - Refitting 56A
REMOVAL
OPERATION FOR REMOVAL OF PART CONCERNED
a Protect the edges of the door mirror (1) with maskingtape.
a Unclip the door mirror glass using the (Car. 1363).
a Disconnect the connector.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Connect the connector.
a Clip the exterior door mirror glass into place.
II - FINAL OPERATION
a Carry out a function test.
Essential special toolingEssential special too-lingEssential special tooling
Car. 1363 Set of tr im removal levers.
135969
56A-11
EXTERIOR EQUIPMENTRear badges: Removal - Refitting 56A
I - MANUFACTURER'S BADGE
1 - REMOVAL
a Unclip the manufacturer's badge using the tool (Car.1363).
2 - REFITTING
a Clip on the manufacturer's badge.
II - VEHICLE BADGE
FITTING
a - FITTING PREPARATION OPERATION
a Clean the adhesive surface of the vehicle badgeusing a LINT-FREE CLOTH soaked in HEPTANE(see Vehicle: Parts and ingredients for the repai-rwork) (04B, Consumables - Products).
a Wipe the adhesive surface of the vehicle badge witha clean, dry LINT-FREE CLOTH.
b - FITTING OPERATION FOR PART CONCERNED
a Position the template/badge assembly.
a Stick on the vehicle badge.
Essential special toolingEssential special too-lingEssential special tooling
Car. 1363 Set of tr im removal levers.
138103
137434
57A-1
INTERIOR EQUIPMENTDashboard: Removal - Refitting
B95 or D95
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see Battery : Removal -Refitting) (80A, Battery).
a Remove:
- the windscreen pillar trims (see A-pillar trim: Re-moval - Refitting) (71A, Body internal trim),
- the centre console (see 57A, Interior equipment,Centre console: Removal - Refitting, page 57A-22) ,
- the driver's front airbag (see Driver's front airbag:Removal - Refitting) (88C, Airbags and pretensio-ners),
- the steering wheel (see Steering wheel: Removal- Refitting) (36A, Steering assembly),
- the steering column switch assembly (see Stee-ring wheel controls assembly: Removal - Refit-ting) (84A, Controls - Signalling),
- the inhibitor switch (see Inhibitor switch: Remo-val - Refitting) (88C, Airbags and pretensioners),
- the dashboard lower trim (see 57A, Interior equip-ment, Lower section of dashboard trim: Remo-val - Refitting, page 57A-7) ,
- the glovebox (see 57A, Interior equipment, Glo-vebox: Removal - Refitting, page 57A-17) ,
- the centre front panel (see 57A, Interior equip-ment, Centre front panel: Removal - Refitting,page 57A-14) ,
- the card reader (see Card reader: Removal - Re-fitting) (82A, Immobiliser),
- the control panel (see Control panel: Removal -Refitting) (61A, Heating).
a Remove:
- the radio (see Car radio: Removal - Refitting)(86A, Radio),
- the display (see Display: Removal - Refitting)(86A, Radio).
a Remove:
- the radio navigation system (see Radio naviga-tion system: Removal - Refitting) (83C, On-board telematics system),
- the navigation screen (see Navigation screen:Removal - Refitting) (83C, On-board telematicssystem).
a Remove:
- the instrument panel (see Instrument panel: Re-moval - Refitting) (83A, Instrument panel),
- the dashboard centre air vent (see 57A, Interiorequipment, Dashboard air vent: Removal - Re-fitting, page 57A-12) ,
- the tweeters from the upper section of the dash-board (see Tweeter: Removal - Refitting) (86A,Radio).
a Remove the bolt (1) from the UCH.
Tightening torquesm
the passenger airbagbolts on the cross mem-ber
4 N.m
RADIO NO 01 or RADIO NO 02 or RADIO NO 03or RADIO NO 04 or RADIO NO 05
RADIO NO 06 or RADIO NO 07
RIGHT-HAND DRIVE
137957
57A-2
INTERIOR EQUIPMENTDashboard: Removal - Refitting
B95 or D95
57A
a Move aside the UCH.
a Mark the routing of the dashboard wiring and the lo-cation of its mountings around the passenger frontairbag unit.
a Unlock the passenger front airbag connectors (8) at(7) .
a Disconnect the passenger front airbag connectors(8) .
137960
WARNING
To prevent any risk of noise, premature wear,short circuits, etc. after the refitting operation,mark the wiring routing and how to connect theconnectors.
101920
137744
57A-3
INTERIOR EQUIPMENTDashboard: Removal - Refitting
B95 or D95
57A
a Remove the passenger airbag bolts (9) on the crossmember.
137745
57A-4
INTERIOR EQUIPMENTDashboard: Removal - Refitting
B95 or D95
57AII - OPERATION FOR REMOVAL OF PART CONCERNED
137352
57A-5
INTERIOR EQUIPMENTDashboard: Removal - Refitting
B95 or D95
57A
a Remove the bolts (2) , (3) , (4) , (5) and (6) from thedashboard.
a Move the dashboard away slightly.
a Remove the dashboard (this operation requires twopeople).
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Fit the dashboard (this operation requires two peo-ple).
a Refit the dashboard bolts.
II - FINAL OPERATION
a
a Refit the passenger airbag bolts on the cross mem-ber.
a Torque tighten the passenger airbag bolts on thecross member (4 N.m).
a Connect the passenger front airbag connectors.
a Lock the passenger's front airbag connectors.
a Refit the wiring in the position marked during remo-val.
137357
Note:
Mark the position of the various wiring beforeremoving the dashboard.
WARNING
To prevent damage to the wiring harness whenrefitting, observe the original routing.
WARNINGTo guarantee a good electrical connection, makesure that the wiring does not place any stress onthe connectors or the surrounding components.
57A-6
INTERIOR EQUIPMENTDashboard: Removal - Refitting
B95 or D95
57A
a Refit:
- the UCH,
- the UCH bolt (1) .
a Refit:
- the tweeters of the upper section of the dashboard(see Tweeter: Removal - Refitting) (86A, Radio),
- the dashboard centre air vent (see 57A, Interiorequipment, Dashboard air vent: Removal - Re-fitting, page 57A-12) ,
- the instrument panel (see Instrument panel: Re-moval - Refitting) (83A, Instrument panel),
a Refit:
- the navigation screen (see Navigation screen:Removal - Refitting) (83C, On-board telematicssystem),
- the radio navigation system (see Radio naviga-tion system: Removal - Refitting) (83C, On-board telematics system).
a Refit:
- the display (see Display: Removal - Refitting)(86A, Radio),
- the radio (see Car radio: Removal - Refitting)(86A, Radio).
a Refit:
- the control panel (see Control panel: Removal -Refitting) (61A, Heating),
- the card reader (see Card reader: Removal - Re-fitting) (82A, Immobiliser),
- the centre front panel (see 57A, Interior equip-ment, Centre front panel: Removal - Refitting,page 57A-14) ,
- the glovebox (see 57A, Interior equipment, Glo-vebox: Removal - Refitting, page 57A-17) ,
- the dashboard lower trim (see 57A, Interior equip-ment, Lower section of dashboard trim: Remo-val - Refitting, page 57A-7) ,
- the inhibitor switch (see Inhibitor switch: Remo-val - Refitting) (88C, Airbags and pretensioners),
- the steering column switch assembly (see Stee-ring wheel controls assembly: Removal - Refit-ting) (84A, Controls - Signalling),
- the steering wheel (see Steering wheel: Removal- Refitting) (36A, Steering assembly),
- the driver's front airbag (see Driver's front airbag:Removal - Refitting) (88C, Airbags and pretensio-ners),
- the centre console (see 57A, Interior equipment,Centre console: Removal - Refitting, page 57A-22) ,
- the windscreen pillar trims (see A-pillar trim: Re-moval - Refitting) (71A, Body internal trim).
a Connect the battery (see Battery : Removal - Refit-ting) (80A, Battery).
a Carry out a function test on all functions.
RIGHT-HAND DRIVE
RADIO NO 06 or RADIO NO 07
RADIO NO 01 or RADIO NO 02 or RADIO NO 03or RADIO NO 04 or RADIO NO 05
57A-7
INTERIOR EQUIPMENTLower section of dashboard trim: Removal - Refitting
B95 or D95
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Unclip the switch plate (1) .
a Disconnect the switch plate connectors.
a Partially remove the driver's side door seal.
a Unclip the dashboard side panel in accordance withthe arrow (2) .
Essential special toolingEssential special too-lingEssential special tooling
Car. 1363 Set of tr im removal levers.
135830
LEFT-HAND DRIVE
135831
57A-8
INTERIOR EQUIPMENTLower section of dashboard trim: Removal - Refitting
B95 or D95
57A
a Unclip the dashboard side panel in accordance withthe arrow (3) using the tool (Car. 1363).
a Disconnect inhibitor switch connector.
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the dashboard lower trim bolt (4) .
a Unclip the dashboard lower trim in accordance withthe arrow (5) .
RIGHT-HAND DRIVE
137963
135824
135823
57A-9
INTERIOR EQUIPMENTLower section of dashboard trim: Removal - Refitting
B95 or D95
57A
a Unclip the dashboard lower trim on the passengerside at (6) and at (7) using the tool (Car. 1363).
a Unclip the dashboard lower trim on the driver's side(8) using the tool (Car. 1363).
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Clip on the dashboard lower trim.
a Refit the dashboard lower trim bolt.
a Clip:
- the dashboard lower trim on the passenger side,
- the dashboard lower trim on the driver's side.
II - FINAL OPERATION
a Clip on the dashboard side panel.
a Connect inhibitor switch connector.
a Clip on the dashboard side panel.
a Refit the driver's side door seal.
135802
135801
135817
LEFT-HAND DRIVE
RIGHT-HAND DRIVE
57A-10
INTERIOR EQUIPMENTLower section of dashboard trim: Removal - Refitting
B95 or D95
57Aa Connect the switch plate connectors.
a Clip the switch plate onto the dashboard lower trim.
57A-11
INTERIOR EQUIPMENTDashboard trim: Removal - Refitting
B95 or D95
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the glovebox (see 57A, Interior equip-ment, Glovebox: Removal - Refitting, page 57A-17) .
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the dashboard trim bolts (1) . a Unclip the dashboard trim using the tool (Car. 1363)at (2) .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Clip on the dashboard trim piece.
a Refit the dashboard trim bolts.
II - FINAL OPERATION
a Refit the glovebox (see 57A, Interior equipment,Glovebox: Removal - Refitting, page 57A-17) .
Essential special toolingEssential special too-lingEssential special tooling
Car. 1363 Set of tr im removal levers.
137159
137161
137160
57A-12
INTERIOR EQUIPMENTDashboard air vent: Removal - Refitting
B95 or D95
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
Dashboard air vent on the passenger side
a Remove:
- the glovebox (see 57A, Interior equipment, Glo-vebox: Removal - Refitting, page 57A-17) ,
- the dashboard trim piece (see 57A, Interior equip-ment, Dashboard trim: Removal - Refitting,page 57A-11) .
II - OPERATION FOR REMOVAL OF PART CONCERNED
Air vent on the driver's side
a Unclip the air vent (1) from the dashboard using thetool (Car. 1363).
Essential special toolingEssential special too-lingEssential special tooling
Car. 1363 Set of tr im removal levers.
137165
137166
137167
57A-13
INTERIOR EQUIPMENTDashboard air vent: Removal - Refitting
B95 or D95
57ACentre air vent
a Unclip the air vent (2) from the dashboard using thetool (Car. 1363).
a Disconnect the hazard warning lights and centraldoor locking switch connector.
Air vent on the passenger side
a Unclip the air vent (3) from the dashboard using thetool (Car. 1363).
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
1 - Dashboard centre air vent
a Connect the hazard warning lights and central doorlocking switch connectors.
2 - All the dashboard air vents
a Clip on the dashboard air vent.
II - FINAL OPERATION
Dashboard air vent on the passenger side
a Refit:
- the dashboard trim piece (see 57A, Interior equip-ment, Dashboard trim: Removal - Refitting,page 57A-11) ,
- the glovebox (see 57A, Interior equipment, Glo-vebox: Removal - Refitting, page 57A-17) .
137962
137162
57A-14
INTERIOR EQUIPMENTCentre front panel: Removal - Refitting
B95 or D95
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Unclip the dashboard lower trim on the passengerside at (1) and at (2) using the tool (Car. 1363).
a Unclip the dashboard lower trim on the driver's side(3) using the tool (Car. 1363).
Essential special toolingEssential special too-lingEssential special tooling
Car. 1363 Set of tr im removal levers.
135802
135801
135817
57A-15
INTERIOR EQUIPMENTCentre front panel: Removal - Refitting
B95 or D95
57AII - OPERATION FOR REMOVAL OF PART CONCERNED
a Unclip the centre front panel at (4) and at (5) usingthe tool (Car. 1363).
a Disconnect:
- the start button connector (6) ,
- the cigarette lighter connector (7) .
135804
135805
135806
135807
57A-16
INTERIOR EQUIPMENTCentre front panel: Removal - Refitting
B95 or D95
57AREFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Connect:
- the cigarette lighter connector,
- the start button connector.
a Clip in the centre front panel.
II - FINAL OPERATION
a Clip:
- the dashboard lower trim on the passenger side,
- the dashboard lower trim on the driver's side (3) .
57A-17
INTERIOR EQUIPMENTGlovebox: Removal - Refitting
B95 or D95
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Unclip the dashboard lower trim at (1) and at (2)using the tool (Car. 1363).
a Partially remove the side door seal on the passen-ger's side.
a Unclip the dashboard side panel on the passengerside at (3) .
a Disconnect the inhibitor switch connector (4) .
Essential special toolingEssential special too-lingEssential special tooling
Car. 1363 Set of tr im removal levers.
135802
135801
LEFT-HAND DRIVE
135812
135811
57A-18
INTERIOR EQUIPMENTGlovebox: Removal - Refitting
B95 or D95
57A
a Unclip the dashboard side panel on the passengerside.
a Remove the storage compartment light (see Glove-box light: Removal - Refitting) (81B, Interior li-ghting).
II - REMOVAL OPERATION FOR PART CONCERNED
a Remove the glovebox bolts (5) and (6) .
RIGHT-HAND DRIVE
135810
135813
57A-19
INTERIOR EQUIPMENTGlovebox: Removal - Refitting
B95 or D95
57A
a Unclip the glovebox at (7) .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Clip on the glovebox.
a Refit the glovebox bolts.
II - FINAL OPERATION
a Refit the storage compartment light (see Gloveboxlight: Removal - Refitting) (81B, Interior lighting).
a Connect inhibitor switch connector.
a Clip on the dashboard side panel on the passengerside.
a Refit the side door seal on the passenger's side.
a Clip on the dashboard lower trim.
135808
LEFT-HAND DRIVE
57A-20
INTERIOR EQUIPMENTGlovebox cover: Removal - Refitting
B95 or D95
57AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the storage compartment light (see Glovebox li-ght: Removal - Refitting) (81B, Interior lighting),
- the glovebox (see 57A, Interior equipment, Glo-vebox: Removal - Refitting, page 57A-17) .
a Unclip the glovebox cover piston.
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Unclip the glovebox cover shafts (1) by pressing onthe clips at (2) .
a Remove:
- the glovebox cover shafts in the direction (3) ,
- the glovebox cover.
137506
137505
57A-21
INTERIOR EQUIPMENTGlovebox cover: Removal - Refitting
B95 or D95
57AREFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit the glovebox cover shafts.
a Clip on the glovebox cover piston.
II - FINAL OPERATION
a Refit:
- the glovebox (see 57A, Interior equipment, Glo-vebox: Removal - Refitting, page 57A-17) ,
- the storage compartment light (see Glovebox li-ght: Removal - Refitting) (81B, Interior lighting).
57A-22
INTERIOR EQUIPMENTCentre console: Removal - Refitting
B95 or D95
57AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Unclip the centre console trims (1) .
a Unclip the diagnostic socket trim (2) .
a Unclip the cup holder (3) .
a Unclip the gear lever trim (4) .
137019
136651
136638
5 SPEED MANUAL GBOX or 6 SPEED MANUALGBOX
134456
57A-23
INTERIOR EQUIPMENTCentre console: Removal - Refitting
B95 or D95
57A
a Unlock the gear lever knob by turning the lockingring a quarter of a turn clockwise (5) .
a Remove the gear lever knob (6) .
a Remove the gear lever trim (7) .
a Partially unclip the handbrake lever gaiter (8) .
6 SPEED AUTO GBOX
136650
6 SPEED AUTO GBOX
136648
WITHOUT AUTOMATIC PARKING BRAKE
136640
57A-24
INTERIOR EQUIPMENTCentre console: Removal - Refitting
B95 or D95
57A
a Unclip the centre console upper front panel (9) .
a Remove the electronic parking brake switch (seeHandle: Removal - Refitting) (37B, Electronic par-king brake).
a Remove the cruise control switch (see Switch: Re-moval - Refitting) (83D, Cruise control).
a Disconnect the offset audio socket connector (10) .
a Remove the navigation central control (see Centralcontrol: Removal - Refitting) (83C, On-board tele-matics system).
a Unclip the centre console rear trim in accordancewith the arrow (11) .
137520
ELEC PARKING BRAKE
CRUISE CONTROL
137523
RADIO NO 07
136645
57A-25
INTERIOR EQUIPMENTCentre console: Removal - Refitting
B95 or D95
57A
a Disconnect the electrical accessories socket con-nector (12) .
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the front bolts (13) from the centre console.
a Remove the rear bolts (14) from the centre console.
a Take out the centre console in accordance with thearrows (15) then (16) .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit the centre console.
II - FINAL OPERATION
a Connect the electrical accessories socket connec-tor.
a Clip the rear trim onto the centre console.
a Refit the navigation central control (see Centralcontrol: Removal - Refitting) (83C, On-board tele-matics system).
a Connect the connector of the offset audio socket.
a Refit the cruise control switch (see Switch: Remo-val - Refitting) (83D, Cruise control).
136646
136653
136636
RADIO NO 07
CRUISE CONTROL
57A-26
INTERIOR EQUIPMENTCentre console: Removal - Refitting
B95 or D95
57A
a Refit the electronic parking brake switch (see Han-dle: Removal - Refitting) (37B, Electronic parkingbrake).
a Clip the upper front panel onto the centre console.
a Clip the handbrake lever gaiter.
a Refit the gear lever knob.
a Lock the gear lever knob
a Clip on the gear lever trim.
a Clip:
- the cup holder,
- the diagnostic socket trim,
- the centre console trims.
ELEC PARKING BRAKE
WITHOUT AUTOMATIC PARKING BRAKE
6 SPEED AUTO GBOX
5 SPEED MANUAL GBOX or 6 SPEED MANUALGBOX
57A-27
INTERIOR EQUIPMENTFloor flap and storage: Removal - Refitting
B95 or D95
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Open the floor storage flap.
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Unclip the floor storage flap at (1) using the tool(Car. 1363) .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Clip on the floor storage flap.
Essential special toolingEssential special too-lingEssential special tooling
Car. 1363 Set of tr im removal levers.
137628
137632
57A-28
INTERIOR EQUIPMENTFloor flap and storage: Removal - Refitting
B95 or D95
57AII - FINAL OPERATION
a Close the floor storage flap.
57A-29
INTERIOR EQUIPMENTInterior rear-view mirror Removal - Refitting 57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the upper cover (1) using the tool (Car. 1363),
- the lower cover (2) .
a Disconnect:
- the lower cover connector (3) ,
- the interior rear view mirror connector (4) (depen-ding on the equipment level).
a Disconnect the rain and light sensor connector (5) .
Essential special toolingEssential special too-lingEssential special tooling
Car. 1363 Set of tr im removal levers.
137004
137003
AUTO LIGHTS+WIPER
137504
57A-30
INTERIOR EQUIPMENTInterior rear-view mirror Removal - Refitting 57A
II - REMOVAL OPERATION FOR PART CONCERNED
a Remove interior rear view mirror (6) .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit the interior rear view mirror.
II - FINAL OPERATION
a Connect the rain and light sensor connector.
a Connect:
- the lower cover connector (3) ,
- the rear view mirror connector (4) .
a Clip:
- the lower cover,
- the upper cover.
137001
AUTO LIGHTS+WIPER
57A-31
INTERIOR EQUIPMENTSun visor: Removal - Refitting
B95 or D95
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Unclip the sun visor at (1) from the sun visor moun-ting.
a Unclip the blanking cover (2) using the tool (Car.1597).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Tilt the sun visor (3) .
a Remove the sun visor (4) .
Essential special toolingEssential special too-lingEssential special tooling
Car. 1597 Trim removal lever.
137010
137009
137008
57A-32
INTERIOR EQUIPMENTSun visor: Removal - Refitting
B95 or D95
57A
a Disconnect the sun visor connector (5) .
a Unclip the sun visor mounting trim (6) .
a Unclip the sun visor mounting (7) .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Clip:
- the sun visor mounting.
- the sun visor mounting trim,
a Connect the sun visor connector (5) .
a Refit the sun visor.
II - FINAL OPERATION
a Refit the blanking cover.
a Clip the sun visor onto the sun visor mounting.
137007
137005
137006
57A-33
INTERIOR EQUIPMENTGrab handle: Removal - Refitting
B95 or D95
57A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the clips (1) using the tool (Car. 1597).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the grab handle (2) by pressing on the clipsusing a screwdriver.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Clip on the grab handle.
II - FINAL OPERATION
a Refit clips.
Essential special toolingEssential special too-lingEssential special tooling
Car. 1597 Trim removal lever.
137020
137013