43MW Wartsila Cogen Plant

5 X 20V34SG WARTSILA ENGINE

2

5X20V34SG WARTSILA ENGINE, TOTAL 43MWe

Installed Power 43 MweSteam Generation 26,9 mt/hr, 8 bar 185CLand size M2 15,000Closed area M2 2,324Commissioning Date 2003

26.9 mt/hr, 8 bar Steam Generation HRSGs

Plant 1 2

Quantity 3 sets 2 sets

Nameplate Wartsila Wartsila

Engine Type 20V34SG 20V34SG

Provenance Finland Finland

Rated Power(mwe) 8,50 mwe 8,73 mwe

Running Hrs Since New 66851 / 64773 / 65962 hrs 53662 / 47829 hrs

Number of cylinder 20 20

Rated Speed(rpm) 750 750

Cylinder bore(mm) 340 340

N.Gas Consumption (nm3/kw.h) 232 232

Lub Oil Consumption (g/kw.h) 0,2 0,2

Heat Rate(kcal/kw.h) 1950 1950

Cogen Plant Data

Date : 06.06.2013Rated Power for Alternator

(mw)

RunningHours

Last OVH Type / Run. Hrs After Last Overhaul

Alternator Type

1

WARTSILA 20V34 SG /FINLAND

8,50 66.851 64.000 / 2.073 ABB-AMG 1120MR08

2 8,50 64.773 48.000 / 15.558 ABB-AMG 1120MR08

3 8,50 65.962 48.000 / 14.786 ABB-AMG 1120MR08

4 8,753 53.662 48.000 / 5.763 ABB-AMG 1120MR08

5 8,73 47.829 48.000 / 3.071 ABB-AMG 1120MR08

Plant Information

7

Scope of Supply

MAIN GENERATING SET AND RELATED EQUIPMENT

EQUIPMENT NAME QTY MAKER EQUIPMENT TYPE

1 GAS ENGINES WARTSILA 20V34SG 5 WARTSILA 20V34SG

2 ABB TURBOCHARGER TPL 65-A10 10 ABB TPL65-A10

3 ALTERNATOR ABB AMG 1120 MR08 5 ABB ABB AMG 1120 MR08

4 GAS PRESS REGULATING UNIT 0-6BAR 5 RMG REGEL+MESSTECHNIK

5 PIPE MODULE 5 WARTSILA WDAAA304949-MOD

6 PRELUB OIL PUMP 5 IMO

7 PREHEATER 5 WARTSILA 1 REBT. P095 001

8 PREHEATER PUMP 5 KOLMEKS AE - 25/2 – 9840401

9 LT THERMOSTATİC CONTROL VALVE 5 ES0200 M1A04A 22KO

10 HT THERMOSTATİC CONTROL VALVE 5 ES0200 M1A04A 22KO

11 COOLİNG WATER RADİATOR GROUP 9 FRITERM FRT LT/HT DC (6+2)R 2,5P.5

12 COOLİNG WATER RADİATOR GROUP 6 FRITERM FYKS 10015 D8 2,5

13 COOLING RADIATOR HEATING CIRCULATING PUMP 5 SUMAK SMT 220/2

14 INTAKE AIR SILENCER 10 JTK POWER CAS NS600/40dB(A)

15 EXHAUST GAS SILENCER 10 JTK POWER GPCAEXG 2xNS700

16 EXHAUST STUCK VENT FAN 5 VENTURTEKNISKA AB MPT - 290 Tspec,SKg 112M-2

17 AIR FILTER 10 AAF INTERNATIONAL MULTI-DUTY Model : 6-110

18 EXPANSION VESSEL 5 WARTSILA 600LT

19 STEP-UP TRANSFORMER 3 15/34,5 kV,15000kVA

20 STEP-UP TRANSFORMER 2 15/34,5 kV,11000(13750kVA

21 NEUTRAL EARTHING RESISTOR 5 NTD-XLA.1.20

22 SERVICE TRANSFORMER 2 34,5/0,4kV,2000kVA

8

Scope of Supply -2

COMPRESSED AIR SYSTEM

EQUIPMENT NAME QTY MAKER EQUIPMENT TYPE

23AIR COMPRESSOR SPERRE HL2-120 2 SPERRE AIR COMPRESSOR HL 2/120

24SCREW AIR COMP TAMROTOR ES15-7EANA 1 TAMROTOR ES15-7 EANA

25CONTROL AIR DRIER HIT 75CE 1 HANKISON HIT 75CE

26STARTING AIR BOTTLE 2 OY UNITED WELD INDUSTRY AB 33 bar

STEAM SYSTEM

27WATER TUBE EXHAUST GAS BOILER 3 OKA DEWH-2003-15

28SMOKE TUBE EXHAUST GAS BOILER 1 5 824 000 kcal/h

29 CONDENSATE WATER PUMP KSB POMPA BETA 40-250 3 KSB BETA 40-250

30 BOILER WATER CIRCULATION PUMP ETANORM SYA 32-200 3 KSB ETANORM SYA 32-200

31 BOILER WATER CIRCULATION PUMP HPK-LS040-250 3 KSB HPK-LS040-250

32 SELNIKEL EXHAUST GAS BOILER FEED PUMP BETA WKL 40/6 2 KSB WKL 40/6

33 EXHAUST GAS BOILER DEGASER PUMP BETA WKL 50/4 2 KSB WKL 50/4

34 EXHAUST GAS BOILER DAMPHER ACTUATOR 3 AUMA GF125.3 , Vers : RR i = 52:1

35 EXHAUST GAS BOILER DAMPHER ACTUATOR 2 AUMA GS 125.3.F.16.N, Vers.RR

36 EGB SOOT BLOWER DIAMOND G9B 3 DIAMOND G9B

37 AUT CONTROL VALVE FOR EGB BOILER FW LINE 1 FLOWSERVE V725 DCFPA

38 AUT CONTROL VALVE FOR EGB BOILER FW LINE 3 FLUCON GSV -202R

39 EGB SOOT BLOWER DRAIN LINE CONTROL VALVE 3 Order no:2002.78.1

40 EXHAUST GAS BOILER CIRCULATION PUMP 1 SNT 32-250

41 CONDENSATE WATER TRANSFER PUMP VE-GE 2 SNT32-160

42 CONDENSATE WATER TRANSFER PUMP LEVENT KAĞIT 2 SNT32-200

43 DEGASER TANK 1 OKA 20M3

44 CONDENSATE TANK 1 OKA 20M3

45 EGB CHEMICAL DOSING PUMP 3 TEKNA 400Spm AX S602ASP0000

46 DESUPERHEATER 22TON/H, 230-165C

47 DESUPERHEATER 12TON/H, 230-165C

9

Scope of Supply -3

SITE GENERAL EQUIPMENT

EQUIPMENT NAME QTY MAKER EQUIPMENT TYPE

48 NATURAL GAS RMS STATION FIOGAZ 1 FTB/2005/001,4’’ / 6’’,Class:150,CAP:6500 Nm3/h

49 NATURAL GAS RMS STATION 1 4330 6500 194,4’’/6’’Class:150,CAP:6500 Nm3

50 RMS STATION HEATING WATER CIRCULATION PUMP 2 SCN 5

51 LO TRANSFER PUMP 1 ABB M 2AA 090S2 3GAA 091001 BSA

52 L.O. MAİNTENANCE TANK 1 30M3, STTEL CONSTR. CYLINDRICAL, VERTICAL

53 L.O. STORAGE TANK 1 10M3, STTEL CONSTR. CYLINDRICAL, VERTICAL

54 DİRTY OİL TANK 1 7M3, STEEL CONST, CYLINDRICAL, VERTICAL

55 FUEL OIL STORAGE TANK, INSULATED 500M3 2 500M3, STTEL CONSTR. CYLINDRICAL, VERTICAL

56 MAINTENANCE WATER TANK 7M3 1 7M3, STEEL CONST, CYLINDRICAL, HORIZONTAL

57 ENGINE ROOM VENTILATION FANS 10 ED-VAN

58 ENGINE ROOM VENTILATION FANS 5 ED-VAN PW 150 AKSİYAL Vantilatör

59 ENGINE ROOM COOLING PADS WATER CIRC PUMP 1 PC40-160VX

60 ENGİNE ROOM CRANE 5 TON 1 5 TON,

61 EMERGENCY DIESEL GENERATOR (BLACK START) PERKINS/LEROY SOMER 2006TAG2

62 DİESEL DRIVEN FIRE PUMP 180M3/H 10 BAR 1

63 ELECTRIC DRIVEN FIRE PUMP 180M3/H 10BAR 1

10

Scope of Supply -4

FRESH WATER SYSTEM

EQUIPMENT NAME QTY MAKER EQUIPMENT TYPE

64 SUBMERSIBLE PUMP 1 6030/23 Brass impeller

65 FRESH WATER TANK 500M3 2 500M3, STTEL CONSTR. CYLINDRICAL, VERTICAL

66 RO SYS SYSTEM 300M3/DAY COMPLETE 1 TFK 300

67 RO SYSTEM MEDIA FILTER 1 MMF-48-A-S

68 RO SYSTEM SOFTENER 2 STF-36-AF

69 RO SYS DEGASER TRANSFER PUMP NCL 9/3 1 KSB MOVICHROM NCL 9/3

70 RO SYS MEMBRANE FLUSHING PUMP NCL 9/4 1 KSB MOVICHROM NCL 9/4

71 RO SYS RAW WATER PUMP MOVICHROM NG15/4 2 KSB MOVICHROM NG15/4

72 RO SYSTEM HIGH PRESS PUMP 2 KSB MOVITEC VF-18-14,SK/CA/EPDM PN25

73 RO SYSTEM DOSING PUMP 3 PULSAFEEDER

74 DEMINERALIZED WATER TANK PE 1 25 M3

75 HYDROPHORE PUMP DAF DB1 4006 1 DAF DB1 4006

76 HYDROPHORE PUMP DAF V1Y 1604 1 DAF V1Y1604

77 HYDROPHORE PUMP LOWARA SV1604F40 2 LOWARA SV1604F40 102543841XXX 1AN 1BQ

WORKSHOP EQUIPMENT

78 WELDING MACHİNE, 20KW, TD400E 1 OERLİKON TD400E

79 WELDING MACHINE 1 OERLİKON INV160TH

80 WELDING MACHİNE, 7,5KW ARC 251 1 EXPRESSWELD ARC251

81 VERTICAL DRILLING MACHINE 1 TOLOS NA

82 WORKSHOP CRANE 1 2 TON

83 HYDRAULIC PRESS 1 NA

84 STEEL CUTTING MACHINE 1 NA

12

Office Building Entrance

13

RMS-C Station, 6500m3/h

14

Air Compressors, Air Reservoirs and maintenence water tank

15

Air Compressors, Air Reservoirs and maintenence water tank

Engine Hall