4100 series - metacrust · 4 | joy global | p&h 4100 series electric mining shovels overview...
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4100 SeriesElectric Mining ShovelsOverview
2 | Joy Global | P&H 4100 Series Electric Mining Shovels Overview
P&H 4100 Series Shovels Higher Tonnage, Lower Cost
P&H electric shovels are designed and
built to help mines move more material
at a lower cost per ton.
P&H 4100-series shovels are at the top of
the P&H payload capacity range, and they
are the most preferred loading tool in their
class in high-production, low-cost mine
operations worldwide.
Joy Global introduced the first P&H 4100 in
1991 for efficient loading of then-leading
240-ton capacity haul trucks.
A primary value focus for the P&H 4100
from its introduction has been on modular
component design aimed at more efficient
maintenance and upgradability.
That emphasis on ease-of-maintenance,
combined with traditionally rugged P&H
mechanical systems and increasingly
smart, fast control systems translates
into some of the most reliable, productive
loading machines in the mining
industry today.
Well over 200 P&H 4100-class shovels
have been placed into service since
1991. Read on to learn how and why
P&H 4100-class shovels can help
your mine operation obtain your cost
management objectives…
P&H 4100 Series Electric Mining Shovels Overview | Joy Global | 3
Form Follows FunctionFrom their ultra-rugged lower works
to their spacious machinery decks and
classic, twin-leg style handle-and-dipper
configuration, P&H 4100-series shovels
have earned a place as a preferred loading
tool for high-production, high-efficiency
mine operations.
Mine managers have always needed a
sturdy, dependable, easy to operate and
maintain digging platform for loading haul
trucks – and now, in-pit crush-convey
systems, too.
P&H 4100s are built to endure and
excel in the world’s most challenging
mine environments.
Their structures reflect over a century
of uncompromising, conservative
Joy Global engineering and manufacturing
experience inspired by the valuable
insights provided by mine operations and
maintenance personnel who know first-
hand the value of smart design combined
with tough materials and construction.
Above all, P&H 4100-series shovels
feature the easily recognizable P&H
single-member boom and straddle-
mount, twin-leg dipper handle. This
configuration provides the best means
to hold the dipper horizontally when the
advancing edge of the dipper is subjected
to the massive, off-center end-loadings
that are a normal condition of dipper filling
in materials characterized as “hard” and
“very hard” digging.
Providing the power necessary for
delivering effective forward “crowd”
thrust combined with effective upward
hoist motion to quickly fill the P&H dipper
optimized for the material being loaded
is an array of ultra-tough P&H electric
motors matched to ultra-tough, Joy Global
designed and built transmissions.
It all comes together – rugged structures,
proven digging platform design, ultra-
tough all-P&H motors and transmissions –
in the operator cab or loading control
center. That’s where smart, powerful
Centurion electrical control system
helps transform your shovel operator
into a highly effective, efficient loading
operations manager at the controls of a
P&H 4100-series shovel.
Operator Command and Comfort
Shovel operators play a big role in mine
operation efficiency. P&H shovel cabs help
increase operator comfort and loading
command from the start to the end of the
work shift.
A leather chair uses an air-suspension
system to adjust for operator height
and weight. A two-position footrest
adds comfort and support. Therapeutic
vibratory massage and heating coils
provide relief from sustained sitting and
winter cold.
Padded arm rests position operator
hands for easy use of pistol grip joysticks
containing push buttons and rocker switches
to control digging, propel, fault-reset and
machine start-stop.
A graphical user interface provides
operator access to machine health
information and set-up controls.
Large tinted windows provide a broad
view of the loading environment.
A ventilation system keeps the cab
comfortable with clean, pressurized
air and clears fog and frost from
the windows.
Behind the operator chair is an extra seat
that can be used for operator training.
Continuous Improvement
Mine personnel provide valuable feedback
and ideas that enable Joy Global to
continually improve our shovels.
Mines need easy access to shovel
components for faster inspection and
maintenance. They want well-lit shovel
interiors and surroundings. They need
more durable, more reliable components
and systems. Above all they want
higher productivity.
Joy Global values and applies all of those
inputs and suggestions to continually improve
the reliability and productivity value of
P&H shovels.
4 | Joy Global | P&H 4100 Series Electric Mining Shovels Overview
P&H 4100 Series Shovels High Performance, Easy to Maintain
Joy Global introduced the P&H 4100 series shovel in 1991 with the
arrival of then-new 218 metric ton / 240 standard ton capacity
haul trucks. Mines wanted a shovel that could three-pass load
those trucks. They also wanted a shovel that offered easier
access to systems and components for lower maintenance cost
and increased availability.
Joy Global responded with the P&H 4100. That machine quickly
became the preferred shovel in its class due to its rugged design
that included modular, easy to replace components. As with all
P&H shovel models, P&H 4100s evolved into higher-performance
P&H 4100A, 4100C, and 4100XPC models. A wide-track P&H
4100TS arrived in 1997 for mines having soft ground conditions,
in particular, oil sand operations. That model evolved into the
P&H 4100C BOSS.
Joy Global replaced its Electrotorque drives and controls with a
more powerful Centurion electrical control system supervisory
and data acquisition platform in 2004. All current P&H 4100
series shovels have Centurion electrical control systems.
Centurion electrical control system is an enabling technology
that supports performance boosting AC drive and also PreVail
remote health management systems. The Centurion electrical
control system will support far more shovel performance
enhancing technology going forward.
P&H shovels come standard with an array of control technologies, including:
•Temperature monitoring system
•Drive programming and analysis software
•Control logic software
•Input/Output (I/O) device monitoring and fault detection
•Remote Health Management
•Extended speed range in hoist and crowd
•Automatic Boom Soft Setdown (ABSS) and Boom Profile Protection Envelope
•Anti-Swing-in-Bank system
•Hoist, crowd and retract limits
•Automatic lubrication and compressed air systems control.
11,000
10,000
9,000
8,000
7,000
6,000
5,000
4,000
3,000
2,000
1,000
truck class
4100C 4100XPC & 4100C BOSS
200 ton 240 ton 300 ton 400 ton
Typi
cal P
rodu
ctio
n (m
t per
hou
r)
Proven Productivity P&H shovels have achieved outstanding productivity in a wide range of applications and truck sizes. While actual production rates will vary depending on mine specific conditions, you can count on proven performance with the P&H shovels.
Powerful health management tools are standard with the
Centurion electrical control system, enabling maintenance technicians
to achieve maximum up-time.
Truck Class
4100XPC 4100C BOSS 4100C
400 ton 4 Pass 5 Pass
330 ton 3 Pass 4 Pass
240 ton 2 Pass 3 Pass
200 ton 2 Pass
Fast Loading P&H Models 4100XPC and 4100C BOSS can four pass load the largest ultra-class 400 ton trucks. All models are designed to match up well with the most common haul truck sizes.
P&H 4100 Series Electric Mining Shovels Overview | Joy Global | 5
4100C
4100CBOSS
4100XPC
P&H 4100 Series Shovels High Performance, Easy to Maintain
4100C 4100C BOSS 4100XPC
Nominal Pay Load 81.6 mt 90.7 mt 108.9 mt
90 st 100 st 120 st
Nominal Dipper Capacity – SAE struck
42.8 - 47.7 m3 44.3 m3 52.8 - 61.2 m3
56.0 - 62.0 yd3 58.0 yd3 69.0 - 82.0 yd3
Nominal Dipper Capacity – SAE 2:1
47.4 - 52.5 m3 48.4 m3 58.3 - 67.6 m3
62.0 - 68.6 yd3 63.0 yd3 74.4 - 88.4 yd3
* All weights subject to 5% variation
P&H 4100XPCThe P&H 4100XPC is a heavy duty electric mining shovel that
provides nominal 99.8 metric ton (115 ton) payload capacity
(upgradable to 108.9 metric ton / 120 ton payload) for high
production loading of haul trucks up to 363 metric tons
(400 tons) capacity as well as in-pit crusher-conveyor systems.
The 4100XPC stands alone as the preferred ultra-class shovel
choice for high production mines around the world.
P&H 4100C BOSSThe 4100C BOSS is a heavy duty electric mining shovel that
provides a 100 ton (90.8 metric ton) nominal payload capacity
specifically designed to operate in mines for high production
loading of 218 metric ton to 363 metric ton (240 ton to 400 ton)
and larger haul trucks. With its 3505 mm (138 inch) wide crawler
shoes, the 4100C BOSS is specifically designed for oil sands and
other operations that require low ground bearing pressure and
high digging forces.
P&H 4100CThe 4100C is a heavy duty electric mining shovel that provides
a 81.7 metric ton (90 ton) nominal payload capacity specifically
designed to operate in mines for high production loading of 172
metric ton to 363 metric ton (190 ton to 400 ton) haul trucks
and larger. Introduced in 1990 to three pass load 240 ton trucks,
with over 185 units currently in operation, the P&H 4100 Series
shovels are the benchmark of reliability and high productivity.
6 | Joy Global | P&H 4100 Series Electric Mining Shovels Overview
CapacityNominal Payload 90.7 mt 100 st
Nominal Dipper Capacity SAE struck SAE 2:1
44.3 m3 48.4 m3
58.0 yd3 63.0 yd3
Rated Suspended Load 161.0 mt 178 st
Optimum Truck Size 172-363 mt 190-400 st
P&H 4100XPC
P&H 4100C BOSS
P&H 4100C
Working RangesHeight of Cut 16.8 m 55 ft. 2 in.
Radius of Cut 23.9 m 78 ft. 8 in.
Dumping Height (Door Open) 9.5 m 31 ft. 0 in.
Floor Level Radius 16.0 m 52 ft. 6 in.
Tail Swing Radius 9.8 m 32 ft. 3 in.
Operator Eye Level 10.1 m 33 ft. 1 in.
Working RangesHeight of Cut 16.9 m 55 ft. 4 in.
Radius of Cut 24.7 m 80 ft. 11 in.
Dumping Height (Door Open) 9.5 m 31 ft. 0 in.
Floor Level Radius 16.3 m 53 ft. 5 in.
Tail Swing Radius 11.6 m 38 ft. 0 in.
Operator Eye Level 9.8 m 32 ft. 3 in.
Working RangesHeight of Cut 15.8 m 51 ft. 10 in.
Radius of Cut 24.7 m 80 ft. 11 in.
Dumping Height (Door Open) 9.1 m 30 ft. 0 in.
Floor Level Radius 16.4 m 53 ft. 8 in.
Tail Swing Radius 10.2 m 33 ft. 4 in.
Operator Eye Level 9.8 m 32 ft. 0 in.
CapacityNominal Payload 99.8-108.9 mt 120 st
Nominal Dipper Capacity SAE struck SAE 2:1
52.8-61.2 m3
58.3-67.6 m3
69-82 yd3
74.4-88.4 yd3
Rated Suspended Load 195 mt 215 st
Optimum Truck Size 218-363 mt 240-400 st
CapacityNominal Payload 81.6 mt 90 st
Nominal Dipper Capacity SAE struck SAE 2:1
45.9 m3 50.8 m3
60.0 yd3 66.4 yd3
Rated Suspended Load 154.2 mt 170 st
Optimum Truck Size 172-363 mt 190-400 st
Overall DimensionsA Width 14.4 m 47 ft. 1 in.
B Length 15.0 m 49 ft. 4 in.
C Height Over Gantry 14.7 m 48 ft. 3 in.
D Width of Crawler Shoes 1930 mm 2210 mm
76 in. 87 in.
E Width of Crawlers (76") 10.5 m 34 ft. 5 in.
F Length of Crawlers 11.7 m 38 ft. 6 in.
G Ground Clearance 0.7 m 2 ft. 2 in.
H Height Ground to Bottom of Counterweight Slabs 3.6 m 11 ft. 10 in.
Overall DimensionsA Width 14.0 m 45 ft. 10 in..
B Length 17.2 m 56 ft. 5 in.
C Height Over Gantry 13.4 m 43 ft. 10 in.
D Width of Crawler Shoes 3505 mm 138 in.
E Width of Crawlers (138”) 12.8 m 41 ft. 11 in.
F Length of Crawlers 11.6 m 38 ft. 0 in.
G Ground Clearance 1.1 m 3 ft. 6 in.
H Height Ground to Bottom of Counterweight Slabs 2.8 m 9 ft. 1 in.
Overall DimensionsA Width 13.1 m 43 ft. 0 in.
B Length 15.8 m 51 ft. 8 in.
C Height Over Gantry 12.6 m 41 ft. 5 in.
D Width of Crawler Shoes 1930 mm 2210 mm
76 in. 87 in.
E Width of Crawlers (76”) 9.9 m 34 ft. 4 in.
F Length of Crawlers 11.6 m 38 ft. 0 in.
G Ground Clearance 1.1 m 3 ft. 6 in.
H Height Ground to Bottom of Counterweight Slabs 2.8 m 9 ft. 1 in.
General Specifications
4100 Series Shovels
P&H 4100 Series Electric Mining Shovels Overview | Joy Global | 7
P&H 4100C BOSS
*Height shown with bail-type dipper. Heights will be greater with bail-less or compact-bail dippers. Actual dumping height can be greater than door clearance height.
**Capacity and payload dependent on the application.
4100XPC
G
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F
P&H 4100XPC
4100CBOSS
DG
E
C
F
H
A
B
P&H 4100C
4100C
DG
E
C
F
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BA
joyglobal.com
XS-5470-1-EN0513
Product designs, specifications and/or data in this document are provided for informational purposes only and are not warranties of any kind. Product designs and/or specifications may be changed at any time without notice. The only warranties that apply to sales of products and services are Joy Global’s standard written warranties, which will be furnished upon request.
Joy Global, Joy, P&H, Centurion and PreVail are trademarks of Joy Global Inc. or one of its affiliates. © 2012 Joy Global Inc. or one of its affiliates. All rights reserved.