400gt parts manual - crossfire motorcycles

No. PART No.

V01 STEERING ASSYV02 FUEL TANKV03 SEAT ASSYV04 FRAMEV05 FENDERV06 SHOCK ABSORBER FRONTV07 SHOCK ABSORBER REARV08 WHEEL FRONTV09 WHEEL REARV10 SHIFTV11 FRAME ROOFV12 REAR AXLE INSTALLATIONV16 FRONT AND REAR KNUCKLE ASSYV18 ELECTRICAL SYSTEMV19 BRAKING SYSTEMV20 AUXILIARY BRAKEV21 PEDALV22 BUMPERV24 ENGINE & TRANSMISSIONV25 FRONT GEAR-BOXV26 REAR AXLEV27 GEARBOX INSTALLATIONV28 BOX ASSYV29 REFLECTIONV30 SEAT BELTV31 BODY, SIDE NETSV32 TOOLSV33 OPTIONSE02 CYLINDER HEADE03 CAMSHAFTE04 CYLINDERE05 CRANKSHAFT COMPE06 CRANKCASEE09 LEFT CRANKCASE COVERE10 RIGHT CRANKCASE COVERE11 GENERATORE12 ELECTRIC STARTERE13 CLUTCHE14 TRANSMISSION ⅠE15 TRANSMISSION ⅡE16 TRANSMISSION ⅢE17 OIL PUMP&OIL PUMP & WATER PUMPE19 FUEL INJECTION ASSYE21 RADIATORE23 AIR CLEANERE25 EXHAUST

400GT Parts Manual

No. PART No. DESCRIPTION QTY

1 10501 PIN 2.5×25 22 27067 NUT M10X1.25 23 48102 STEERING TIE-ROD,RH 14 48326 TIE 25 47600 STEERING MOTOR 16 11642 BOLT M8X95 27 11244 BOLT M8×80 18 10783 BOLT M8X20 29 11145 NUT M8 610 48103 STEERING TIE-ROD,LH 111 48104 STEERING MOTOR SHEET 212 26925 STEERING WHEEL 113 26932 STEERING WHEEL HOLDER 114 26934 STEERING COVER 115 73072 SCREW M5X10 616 47601 STEERING COLUMN ASSY. 117 11488 WASHER 12 118 10054 WASHER SPRING 12 119 26257 NUT M12 120 73143 SHOULDER BOLT M10×1.25×30 221 73125 BUSHING FOR ADJUSTABLE STEERING WHEEL 222 10795 NUT M10 223 47602 SHAFT STEERING 124 48354 ADJUSTMENT CYLINDER，NEW 125 73119 SHOULDER BOLT M8×1.25×30 126 11246 WASHER 6 127 10140B BOLT M6X12 1

1. STEERING ASSY


1 47603 FUEL TANK COMP STEEL 12 71972 CAP FUEL TANK 13 73051 RUBBER DAMPER 24 47604 STRAP FOR STEEL FUEL TANK MOUNTING 25 73052 RUBBER STRAP 26 11145 NUT M8 27 25037 ROLLOVER VALVE 18 25351 BRACKET, ROLLOVER VALVE 19 11495 BOLT M6X16 110 48032 HOSE 1 111 48033 HOSE 2 112 47605 FUEL PUMP 113 73154 SEALING FOR FUEL PUMP_STEEL TANK 114 47606 BRACKET FOR FUEL PUMP 115 10087 BOLT M6X10 616 11019 WASHER SPRING 6 617 73145 QUICK FITTING ASSY 9.49 118 73146 QUICK FITTING ASSY 7.89 119 47607 FUEL LINE 1 120 48122 CLIP 14.6 621 48318 FUEL FILER 122 48415 FUEL FILER SUPPORT 123 47608 FUEL LINE 2 124 48004 QUICK FITTING ASSY 7.89,B13 225 48005 QUICK FITTING ASSY 7.89,B6 126 48319 QUICK FITTING ASSY 7.89,B13 127 47609 FUEL RETURN LINE 128 48123 CHAIN 129 48517 WIDE RUBBER BAND 1

2. FUEL TANK


1 48126 INTEGRAL SEAT ASSEMBLY 12 48125 PIN,FIX 23 11165 WASHER SPRING 10 24 48129 SIDE BACKREST 25 10783 BOLT M8X20 86 48564 MIDDLE BACKREST 17 48128 HEAD REST 28 10783 BOLT M8X20 49 11145 NUT M8 410 48085 BOLT 111 11233 NUT M6 112 10089 WASHER 10 413 48565 RUBBER DAMPERE（Φ20X4） 214 48566 RUBBER LOCK 115 10140B BOLT M6X12 1

3. SEAT ASSY


1 47610 FRAME 12 47611 CROSS BRACE，SEAT FRAME 13 10783 BOLT M8X20 24 11145 NUT M8 25 47612 BRACKET，RADIATOR 16 11236 BOLT M8X16 67 47613 BRACKET 1，PLASTIC PARTS 28 47614 BRACKET 2，PLASTIC PARTS 29 47615 PIPE，SEAT FRAME 110 11495 BOLT M6X16 3

4. MIDDLE FENDERS AND FRAME


1 47616 Front Panel 12 48314 Elastic Nut M5 143 47617 Hexagon Self-Tapping Screw M5X16 194 47618 Front Shroud 15 482117F Hexagon Bolt M6X16 46 47619 Quick removal of plastic handle from Front Shroud 27 47620 Quick removal of rubber boot from Front Shroud 28 47621 The Left Front Batten 19 73054 Screw M6X16 410 70960 Plastics Elastic Nut 211 47622 The Right Front Batten 1


1 47623 Grill, Front 12 47617 Hexagon Self-Tapping Screw M5X16 4

5. FENDER

5. FENDER

3 48314 Elastic Nut M5 34 48269 Hexagon Bolt M6X16 4


1 47624 Instrument Cowl 12 47617 Hexagon Self-Tapping Screw M5X16 213 47625 Upper Panel, Instrument 14 48314 Spring Nut M5 185 47626 Bottom Panel, Instrument 16 47627 Expansion Screw 17 70960 Plastics Elastic Nut 88 11495 Bolt M6X16 29 48268 Bolt M6X25 210 48219 Cushion Rubber 211 48218 Grommet Rubber,Mount 112 48220 Fixed Support,Glovebox Lid 113 48217 Lid, Glovebox 114 48221 Retainer, Glovebox Lid 215 73048 Cap, Electrical Switch 516 48264 Cap,USB 117 47628 Cup Stand 1

5. FENDER


1 47629 Foot Plate 12 22349 Rubber Plug 43 46193 Screw M6×20 194 11241 Hexagon Flange Bolt M6×30 85 48256 T - Shaped Liner Bushing 86 11495 Bolt M6X16 47 70960 Plastics Elastic Nut 128 48314 Spring Nut M5 129 48226 Lower Floor Cover,Footrest 110 47617 Hexagon Self-Tapping Screw M5X16 1011 47630 Seat, Front Cover Plate 112 47631 Seat, Cover Plate,L 113 47632 Seat, Cover Plate,R 114 47633 Seat, Front Cover Plate,The Baffle 115 47627 Plastic Screw 1016 47634 Seat, Cover Plate,L 117 47635 Seat, Cover Plate,R 1

5. FENDER


1 47636 LH Panel, 12 48314 Spring Nut M5 103 70960 Spring Nut M6 24 47617 Hexagon Self-Tapping Screw M5X16 125 48268 Hexagon Flange Bolt M6×25 46 47637 LH Upper Panel, 17 46193 Screw M6×20 188 47638 Side Panel,Mounting Bracket,LH 19 48222 Side Panel,Mounting Buckle 210 11529 Screw With Cross Groove M5X16 411 47639 RH Panel 112 47640 RH Upper Panel 113 48234 LH Side Fender 114 48235 RH Side Fender 115 47641 Side Panel,Mounting Bracket,RH 1

5. FENDER

5. FENDER


1 47642 Bumper Guard 12 48201 Retractor Cover Plate 13 48269 Hexagon Flange Bolt M6×16 4


1 47643 Box Floor Cover 12 48145 Box Rear Panel Rubber Stopper 23 47644 Box Cover,R Cover Cap 14 47645 Box Cover,L Cover Cap 15 48316 Self-Tapping Screw M5X16 86 46193 Screw M6×20 127 70960 Spring Nut M6 88 47646 Box thermal baffle 19 47617 Hexagon Self-Tapping Screw M5X16 210 48359 Disc brake disc erection bolt 711 47647 Case mounting bolts 2

5. FENDER


1 47648 Box Rear Panel 12 48137 Box Rear Panel Handle 13 47617 Tapping Screw M5X16 164 47649 Box Rear Panel Lock Pin , L 15 47650 Box Rear Panel Lock Pin , R 16 48150 Handle Adjust Washer 27 48149 Handle Cotter Pin 28 47651 Box Rear Panel Mounting Plate 19 11243 Tapping Screw ST4.8×10 210 10308 Spring Lock Washer 6 211 47652 Upper Retainer Cable 212 47653 Inner Hexagonal Flat Head Step Bolt M6×20 213 47654 Box Rear Panel Axis 114 11151 Cross Recessed Countersunk Head Screw M6×12 215 47655 Box Inner Panel 116 48351 Plate, Box 117 46193 Bolt M6X20 418 48352 Sponge 1

5. FENDER


1 47656 Plate 12 48277 Plate, Front 13 47657 Plate, Middle 14 47658 Plate, Rear 15 20331 Washer 236 11495 Bolt M6×16 23


1 47659 Heat Protection Plate, Seat 12 46193 Bolt M6×20 6

5. FENDER

5. FENDER


1 47660 REAR FENDER,LH 12 47661 REAR FENDER,RH 13 46193 BOLT M6X20 10

5. FENDER


1 48091 Carrier Bearing,Front,Lh 12 48094 Carrier Bearing,Front,Rh 13 48092 Bearing 24 11204 Circlip 55 25 70679 Nut M12×1.25 46 10792 Pin 3.2×22 47 47772 Arm Upper Frt Lh 18 47773 Arm Upper Frt Rh 19 48090 Ball Joint,Upper 210 11152 Circlip 32 211 48107 Scr Hxfl,Frt Arm 412 10795 Nut M10 413 48106 Bushing,Long 814 48105 Shaft Pivot 415 47774 Arm Lwr Frt Lh 116 47775 Arm Lwr Frt Rh 117 48089 Ball Joint,Lwr 218 70046 Circlip 34 219 84251 Cover，Arm Lwr Frt Lh 120 84252 Cover，Arm Lwr Frt Rh 121 11153 Screw M5X10 622 27074 Grease Fitting M6 423 47776 Arm Upper Frt Rh Assy 124 48336 Carrier Bearing Wheel Rh Assy 125 47777 Arm Lwr Frt Rh Assy 126 47778 Arm Upper Frt Lh Assy 127 47779 Arm Lwr Frt Lh Assy 128 48340 Carrier Bearing Wheel Lh Assy 1

6. SHOCK ABSORBER FRONT


1 47662 FRONT SHOCK ABSORBER ASSY 22 11238 BOLT M10X1.25X57 43 10795 NUT M10 4

6. SHOCK ABSORBER FRONT


1 48164 CARRIER BEARING WHEEL REAR LH 12 48165 CARRIER BEARING WHEEL REAR RH 13 27074 GREASE FITTING M6 44 48077 BEARING 25 11155 CIRCLIP 63 26 48161 SHAFT PIVOT ,LWR 27 48162 SCR HXFL,REAR ARM,LWR 28 48160 SHAFT PIVOT ,UPPER 29 11146 BOLT M10X1.25X90 210 10795 NUT M10 411 48070 BUSHING,SHORT 812 48345 CARRIER BEARING WHEEL REAR LH ASSY 113 48346 CARRIER BEARING WHEEL REAR RH ASSY 1

7. SHOCK ABSORBER REAR


1 47772 ARM UPPER REAR LH 12 47773 ARM UPPER REAR RH 13 48106 BUSHING,LONG 44 48068 SHAFT,REAR UPPER ARM 25 48071 SCR HXFL，REAR UPPER ARM 26 11287 NUT M10 67 27074 GREASE FITTING M6 68 70287 SQUARE RUBBER PLUG 49 47774 ARM LWR REAR LH 110 47775 ARM LWR REAR RH 111 48073 PLUG 412 48069 SHAFT,REAR LWR ARM 413 48070 BUSHING,SHORT 814 11354 BOLT M10X1.25X90 415 84251 COVER，ARM LWR REAR LH 116 84252 COVER，ARM LWR REAR RH 117 11153 SCREW M5X10 618 47776 ARM LWR REAR LH ASSY 119 48342 ARM UPPER REAR LH ASSY 120 47777 ARM LWR REAR RH ASSY 121 48344 ARM UPPER REAR RH ASSY 1



1 47778 REAR SHOCK ABSORBER ASSY 22 10120d BOLT M10X1.25X62 23 11238 BOLT M10X1.25X57 24 11287 NUT M10 4


1 48079 STABILIZER BAR 12 48081 ASM-LINKAGE,STABILIZER BAR,LH 13 48080 ASM-LINKAGE,STABILIZER BAR,RH 14 10795 NUT M10 45 27090 SHIELD-BUSHING 26 27091 BUSHING STABILIZER 27 10783 BOLT M8X20 48 11145 NUT M8 2



No. PART No.DESCRIPTION QTY

1 48355 FRONT RIGHT DRIVE AXLE 12 48356 FRONT LEFT DRIVE AXLE 13 48155 BOLT M10X1.25 84 48156 HUB ASSY SHRT 25 47663 FRONT TIRE 26 47664 WHEEL SUB-ASSY 27 48163 WASHER 24 28 48157 NUT M24，WHEEL 29 47665 CAP，WHEEL SUB-ASSY 210 48154 NUT M10×1.25，WHEEL 811 20807a VALVE，RIM（TR412） 212 48347 HUB FOR STEEL WHEEL ASSY 2

8. WHEEL FRONT


1 47666 REAR DRIVE AXLE ASSEMBLY 22 47667 HUB FOR STEEL WHEEL ASSY 23 48155 BOLT M10X1.25 84 47668 HUB ASSY SHRT 25 46289 TIRE REAR 26 47669 WHEEL SUB-ASSY 27 48163 WASHER 24 28 48157 NUT M24，WHEEL 29 47665 CAP，WHEEL SUB-ASSY 210 48154 NUT M10×1.25，WHEEL 811 20807a VALVE，RIM（TR412） 2

9. WHEEL REAR


1 47670 KNOB SHIFTER 12 73072 SCREW M5X10 13 47671 SHIFTER LEVER WELDING ASSEMBLY 14 10882 NUT M8 15 10882 NUT M8 26 47672 SHIFT CABLE HOLDER 17 47673 SHIFT PUSH CABLE ASSEMBLY 28 47674 SHIFT BRACKET WELDING ASSEMBLY 19 46230 LIMIT BOLT 210 10106 WASHER SPRING 8 211 10068 WASHER 8 212 11233 NUT M6 213 46237 SHIFT INNER CORE 114 11459 BOLT M6×20 215 11643 BOLT M8×60 116 47676 SHIFT TRIM MOUNTING PLATE 117 47677 SHIFT TRIM 118 11169 SCREW M10X1.25X32 419 46236 STEEL BALL 220 46235 SPRING 221 47678 SPACER BUSH 122 10781 BOLT M8×35 223 11236 BOLT M8×16 1

10. SHIFT ROD


1 47679 MEMBER,ROOF FRAME ,FRONT RH 12 47680 MEMBER,ROOF FRAME ,FRONT LH 13 11238 BOLT M10X57 24 10795 NUT M10 85 47681 MEMBER,ROOF FRAME ,FRONT 16 11239 BOLT M10X50 67 47682 MEMBER,ROOF FRAME ,REAR 18 11240 BOLT M10X1.25X35 49 47683 HANDREST PIPE ,LH 110 47684 HANDREST PIPE ,RH 111 10059 BOLT M8X25 6

11. FRAME ROOF

No. PART No.DESCRIPTION QTY

1 47685 REAR AXLE 12 47686 BRACKET，LWR，REAR AXLE 13 11050 BOLT M10×1.25×110 44 10795 NUT M10 105 11552 BOLT M10×1.25×50 26 11237 BOLT M10×1.25×20 27 47687 BRACKET，UPPER，REAR AXLE 18 10814 BOLT M8×20 49 11145 NUT M8 410 48377 BREATHING AIR 111 25107 CLIP 212 48191 BUCKLE 113 21111 VENT PIPE 1

12. REAR AXLE INSTALLATION


1 47688 FRONT PROP SHAFT 12 11249 BOLT M8X1.0X25 43 10106 WASHER SPRING 8 44 10068 WASHER 8 45 47689 REAR PROP SHAFT 16 11169 BOLT M10X1.25X32 67 11165 WASHER SPRING 10 6

16. FRONT AND REAR KNUCKLE SYSTEM


1 47690 HEADLIGHT，R 12 47691 HEADLIGHT，L 13 47692 TAILLIGHT，R 14 47693 TAILLIGHT，L 15 48316 TAPPING SCREW M5 ×16 16


1 47694 BRACKET， METER 12 48316 TAPPING SCREW M5 ×16 3

18. ELECTRICAL SYSTEM



1 47695 WIRING HARNESS 12 11495 BOLT M6×16 23 48316 TAPPING SCREW M5 ×16 24 47696 CABLE OF STARTING 1 15 11520 NUT M6 16 47697 CABLE OF STARTING 2 17 48397 LOCK ASSY 18 48295 LOCK 19 48551 LOCK DECAL 110 71602 STARTING RELAY 111 11644 NUT M6 212 71603 RECTIFIER REGULATOR 113 11496 BOLT M6×30 214 11454 NUT M6 215 71976 REVERSING BUZZER 116 35083 AUXILIARY RELAY 317 71474 EFI RELAY 118 26272 PROTECTOR 219 70407a BATTERY (12V 18AH) 120 48327 PLATE FOR BATTERY 121 47699 FASTENING ROD OF BATTERY 222 11145 NUT M8 223 47700 HIGH/LOW BEAM SWITCH 124 47701 WIRING HARNESS FOR EFI 125 70404 HORN 126 11495 BOLT M6×16 127 27438 FLASHER RELAY ASSY 128 47072 TURNING LIGHTS SWITCH 129 73439 WIRE，TURNING LIGHTS SWITCH 130 48298 HORN SWITCH 131 73547 TRACTOR SWITCH 132 27909 ECU 133 10183B BOLT M6×16 234 11454 NUT M6 235 70822D IGNITION COIL 136 11260 BOLT M6×40 137 47702 TAILLIGHT TRANSITION LINE 138 36120 ACCESSORY SOCKET ASSY FOR USB 139 48293 PARKING SWITCH 140 47703 4WD SWITCH 141 48316 TAPPING SCREW M5 ×16 342 48314 SPRING NUT M5 343 47704 TIE 344 48360 5 AMP FUSE 2


45 48361 10 AMP FUSE 246 48362 15 AMP FUSE 247 84275 30 AMP FUSE 148 48294 TIE 3849 11334 TIE 750 55016 TIE 20


1 48181 BRAKE ROTOR, DRIVER 22 48000 BOLT,BRAKE ROTOR 83 48173 BRAKE CALIPER，LEFT,FRONT 14 10106 SPRING 8 45 11466 BOLT M8×25（10.9） 46 48182 CLAMP 1 67 11495 BOLT M6X16 98 11233 NUT M6 29 11459 BOLT M6×20 210 48183 CLAMP 2 511 48180 HOSE 1 112 48184 HOSE 2 113 48174 BRAKE CALIPER，RIGHT,FRONT 114 48185 HOSE 3 115 48175 MASTER CYLINDER 116 10059 BOLT M8×25 217 47705 PUSH ROD 118 73090 CLEVIS 119 10094 COTTER PIN 2X20 120 73091 CLEVIS PIN 121 48179 BRAKE RESRVOIR，COVER 122 48178 BRAKE RESRVOIR 123 48190 TUBE 124 48186 HOSE 4 125 47706 BRAKE CALIPER,MIDDLE 126 11021 SPRING 10 227 10089 WASHER 10 228 10503 BOLT M10×25 229 35075 PARK BRAKE DISC 130 48414 BRAKE PADS 331 10068 WASHER 8 432 47707 BRAKE ASSEMBLY 1

19. BRAKING SYSTEM


1 48197 PARK BRAKE CABLE 12 48171 PIN AXLE 13 48172 PIN ，R 14 48170 RUBBER,PARK BRAKE 15 48169 PARK BRAKE LEVER 16 11045 BOLT M8×40 27 10503 BOLT M10X1.25X25 28 47708 BRAKE (ALIPER) 19 10027 SPRING WASHER 10 210 10089 WASHER 10 2

20. AUXILARY BRAKE


1 47709 ACCELERATE PEDAL ASSY 12 73204 PEDAL SPRING，ACCELERATE 13 27074 GREASE FITTING M6 24 10811 LOCK WASHER 12 FOR SHAFTS 25 11247 WASHER 16 46 47710 THROTTLE CABLE 17 47711 BRAKE PEDAL ASSY 18 11248 BOLT M6X25 19 11192 NUT M6 110 47712 PEDAL SPRING，BRAKE 111 55016 TIE 1

21. PEDAL


1 47713 FRONT BUMPER 12 10783 BOLT M8X20 43 26763 PLUG 24 11101 BOLT M8X45 25 11145 NUT M8 6

22. BUMPER


1 47515 ENGINE(LH180MQ-3B) 12 47516 TRANSMISSION ASSY 13 11464 BOLT M8X50 44 47517 CONNECTING PLATE , ENGINE 15 10183 BOLT M8X16 16 11649 BOLT M10X1.25X25 2

24. ENGINE & TRANSMISSION


1 26318 NUT, FRONT OUTPUT SHAFT 12 26324 WASHER, FRONT OUTPUT SHAFT NUT 13 35428 O-RING 14 26330 COUPLER, FRONT AXLE 15 35423 OIL SEAL 48×65×9 16 26317 BEARING RETAINER 17 35424 BEARING 6007 28 47715 BEVEL GEAR -DRIVING 19 35429 NEEDLE BEARING 110 35410 OIL SEAL 24×38×8 211 24305 FILL PLUG 112 50082 O-RING 30.5×3 113 73020 DRAIN BOLT 114 73021 WASHER 10 115 48285 FRONT AXLE BOX COVER 116 26323 ADJUSTING SHIM(61×48) as needed17 47716 BEVEL GEAR -DRIVEN 118 73854 TOP BRACKET,DIFFERENTIAL GEAR 119 73853 BRACKET,DIFFERENTIAL 120 26331 BOLT M10×1.25×20 621 10959 BEARING 61912 122 26322 ADJUSTING SHIM(83×71) as needed23 26315 DRIVE CLUTCH 124 26316 DRIVE CLUTCH COVER 125 10047 CIRCLIP 62 126 10960 BEARING 16007 127 35401 O-RING 141×2.4 128 48284 GEAR CASE, FRONT AXLE 129 10059 BOLT M8×25 630 11075 SCREW M8×8 131 35493 WASHER 8 132 47717 VENT NOZZLE 133 25107 CLIP 134 48288 VENT PIPE 135 35389 O-RING 81.2×1.9 136 35388 GEAR MOTOR 137 35391 SCREW M8×20 438 10957 PIN SHAFT 139 26314 SHIFT FORK 140 35434 DRIVE GEAR 141 11076 PIN 5×25 142 26327 WEARING RING 243 35437 GEAR(CENTER), DIFFERENTIAL 2

25. FRONT GEARBOX

44 26325 WASHER 145 26326 SHIM 146 35440 DRIVEN GEAR 147 26333 GEAR SHAFT 148 47718 FRONT AXLE 1


1 47685 REAR AXLE ASSEMBLY 12 47719 REAR GEAR CASE 13 47717 VENT NOZZLE 14 25107 CLAMPS 15 21111 VENT PIPE 16 83180 WASHER 18 17 83179 BOLT M18x1.5 18 26303 OIL SEAL30x60x15 19 10958 BEARING 6008 110 26305 ADJUST SHIM48x40.3 as needed11 83010 HEXAGON HEAD BOLT 112 83462 WASHER 113 47720 DRIVEN BEVEL GEAR ASSEMBLY 114 26306 ADJUST SHIM60.5x50.3 as needed15 10569 BEARING 6010 116 35493 O-RING 151×3 117 26301 REAR GEAR BEARING HOUSING 118 11499 BOLT M8×25 619 11078 BOLT M10x25 220 26302 OIL SEAL 30x50x13.5 121 35465 NEEDLE BEARING 122 47721 DRIVE BEVEL GEAR ASSEMBLY 123 26310 BEARING RETAINERM64x1.5x10 124 26308 ADJUST SHIM as needed25 26311 O-RING 69×3 126 47722 BEVEL GEAR BEARING HOUSING 127 35468 BEARING 6305 128 35471 OIL SEAL Φ35×Φ61×9 129 11077 BOLT M8×30 430 35474 COUPLER, REAR AXLE 131 26309 WASHER 12.5×30×4 132 35473 NUT M12×1.25 1

26. REAR AXLE


1 47723 ENGINE MOUNT BRACKET 12 35503 DAMPER, RUBBER 43 11645 BOLT M12X1.25X25 44 11480 NUT M12 45 11646 BOLT M10X1.25X120 16 11647 BOLT M10X1.25X70 17 11287 NUT M10 68 47727 BRACKET，TRANSMISSION 19 11648 BOLT M10X1.5X20 210 11461 BOLT M8X20 211 10882 NUT M8 2

27. ENGINE INSTALLATION


1 47729 BOX FLOOR COVER 12 47730 CARGO HANDLE ASS'Y 13 11101 BOLT M8X45 44 11145 NUT M8 45 48134 RUBBER SHEATH 86 48135 PEDAL SPRING ,L 17 48136 PEDAL SPRING ,R 18 48139 LOCK SEAT,REAR TRUNK 29 11459 BOLT M6X20 410 10104 NUT M6 411 47731 REAR SIDE PROTECTING PLATE,LH 112 47732 REAR SIDE PROTECTING PLATE,RH 113 10783 BOLT M8X20 614 48316 TAPPING SCREW M5 ×16 215 55053 CAP,PROTECTOR END 216 48313 PIN SHAFT ,ROTATION 217 10140B BOLT M6X12 218 26784 DAMPER 119 10089 WASHER 10 320 10501 PIN 2.5×25 221 73161 PIN AXLE 122 48151 DAMPER, CARGO BOX ADJUSTING 223 11483 NUT M8 224 48147 BOLT 225 11019 WASHER SPRING 6 826 46193 BOLT M6X20 427 11245 WASHER 6 428 11233 NUT M6 429 48153 HOOK 430 11245 WASHER 6 2

29. BOX ASSY


1 71959 FRONT REFLECTOR YELLOW （FOR US） 22 71960 REAR REFLECTOR RED（FOR US） 2

29. REFLECTION


1 48380 SEAT BELT ASSY 22 48381 BOLT 1 43 48382 WASHER 1 44 48383 SPRING WASHER 85 48384 WASHER 2 66 48385 NUT 87 48386 BOLT 2 48 48387 BELT RECEIVER ASSY，R 19 48388 BELT RECEIVER ASSY, L 1

30. SEAT BELTS


1 48275 NET, SIDE,R 12 48276 NET, SIDE,L 13 10783 BOLT M8X20 24 11145 NUT M8 25 11495 BOLT M6X16 26 11233 NUT M6 27 48273 ASM., CLIP, NET,R 18 48274 ASM., CLIP, NET,L 1

31. BODY, SIDE NETS


1 80393 TOOLS 1

32. TOOLS


1 47733 ROOF PANEL 12 48268 HEXAGON FLANGE BOLT M6×25 53 48256 T - SHAPED LINER BUSHING 54 48257 I - SHAPED RUBBER DAMPER 55 11233 NUT M6 5


1 48528 SEAT ASSY,BRACKET 12 47734 RUBBER LOCK 13 10187B BOLT M6X25 24 47735 PACKAGE EDGE FILLET，ROOF PANEL 15 48529 BACK REST,BRACKET 26 10081 BOLT M8X20 47 10124 BOLT M8X35 48 48152 BOLT M6X22 1

33. OPTIONS (ROOF)

33. OPTIONS (BACK-TO-BACK I)

9 11233 NUT M6 410 48531 BACK REST 111 48532 HEAD REST,SPONGE BARS 112 73056 BOLT M6X20 1213 46065 SEAT ASSY 114 26382 BUFFER RUBBER 215 48534 SEAT STRAP 216 46066 SAFETY BELT 217 48130 BELT RECEIVER ASSY，RIGHT 118 48131 BELT RECEIVER ASSY，LEFT 119 47736 HINGE，L 120 47737 HINGE ，R 121 47738 SEALING STRIP 1


1 47739 REAR PASSENGER,BRACKET 12 47740 SPACER 23 11354 BOLT M10X1.25X90 24 10795 NUT M10X1.25 25 11650 BOLT M12X1.25X75 26 11480 NUT M12X1.25 27 47742 PEDAL PLATE 18 10964 BOLT M16X95 19 11389 NUT M16 110 11247 WASHER 16 211 27050 WASHER SPRING 16 112 47743 PASSENGER ARMREST 113 11101 BOLT M8X45 814 10882 NUT M8 1215 47744 PASSENGER ARMREST,BRACKET 116 11495 BOLT M6X16 417 71960 FRONT REFLECTOR 218 47745 BRACKET 119 10783 BOLT M8X20 220 47746 PEDAL PASSENGER,LINKAGE,L 121 47747 PEDAL PASSENGER,LINKAGE,R 122 10403 BOLT M8X50 423 47748 FENDER,LEFT 124 47749 FENDER,RIGHT 125 73056 BOLT M6X20 2026 11192 NUT M6 227 48543 FENDER,REAR 128 11390 WASHER 8 1229 11233 NUT M6 12

33. OPTIONS (BACK-TO-BACK 2)

30 48294 TIE 131 35247 CLIP 1032 47750 TAILLIGHT TRANSITION LINE 133 36844 TAILLIGHT 234 36125 TURN INDICATE LIGHT,L,RR 135 36127 TURN INDICATE LIGHT,R,RR 136 73326 FLASHER RELAY ASSY 137 46296 FLASH APPARATUS CONNECTING LINE 1


1 47751 BRACKET，HITCH 12 11238 BOLT M10×1.25×57 23 10795 NUT M10 24 10783 BOLT M8X20 2


33. OPTIONS (BRACKET / HITCH)

33. OPTIONS (TRACTOR)

1 47752 TRACTOR ASSY 12 47753 TRACTOR 13 73545 TOW HOOK 14 73546 SLIDEWAY 15 10783 HEXAGON FLANGE BOLT M8×20 26 11145 PREVAILING TORQUE TYPE ALL-METAL HEXAGON NUT M8 27 11651 BOLT M6X16 48 73547 SWITCH 19 48368 CONTROLLER 110 73549 REMOTE CONTROL 111 48369 TEMPERATURE SENSOR 112 11334 TIE 113 48370 RING STOPPER 1 114 48371 RING STOPPER 2 115 11529 SCREW M5X16 2


1 48416 REAR VIEW MIRROR，L 12 48417 REAR VIEW MIRROR，R 13 48545 CENTER MIRROR KIT 14 48546 BRACKET，CENTER MIRROR KIT 15 11495 BOLT M6×16 2

33. OPTIONS (TRACTOR)


1 47755 WINDSHIELD ASSEMBLY 12 47502 WINDSHIELD MOUNTING ACCESSORIES 1


1 70400 ACCESSORY SOCKET ASSY 12 73075C EMERGENCY SWITCH 13 48402 WIRE，EMERGENCY SWITCH 1

33. OPTIONS (WINDSHIELD)

33. OPTIONS


1 27222 INTAKE VALVE 12 22603 SEAT SPRING VALVE 23 22606 SEAL VALVE STEM 24 22605 SPRING VALVE OUTER 25 22604 SPRING VALVE INNER 26 22607 RETAINER SPRING VALVE 27 22608 COTTER VALVE 48 22609 ROCKER ARM VALVE 29 22613 ADJUSTING SCREW VALVE 2

10 22614 NUT M6X0.75 211 22611 INTAKE ROCKER SHAFT 112 27223 EXHAUST VALVE 113 22610 EXHAUST ROCKER SHAFT 114 22612 O-RING 9X2 1

2. VALVE


1 10025 BOLT M10X1.25X25 12 22710 WASHER PLATE 10 13 22711 BREATHER PLATE2 14 22707 CAM CHAIN SPROCKET 15 11626 BOLT M6X12 26 27236 LOCK WASHER 17 27237 PLATE 18 10012 BEARING (6005/P5) 19 10024 DOWEL PIN B4X10 110 27235 CAMSHAFT 111 10013 BEARING(6202Z) 112 27234 CAMSHAFT ASSY 1

3. CAMSHAFT CHAIN


1 27693 CYLINDER HEAD ASSY 12 10086 BOLT M6X12 13 22810 GASKET 6 14 10014 BOLT STUD M8X25 25 22408 O-RING 95X3.3 16 22407A BREATHER ASSY 17 71358 CLIP 13MM 28 47756 PIPE BREATHER1 19 10008G BOLT SOCKET HEAD M6X20 710 22412 O-RING 57.5X2.3 211 22410 VALVE COVER INTAKE SIDE 112 22411 VALVE COVER EXHAUST SIDE 113 22901 THERMOSTAT 114 22902 THERMOSTAT COVER 115 22914 HOSE CLAMP2 216 27154 HOSE1 117 10085G SOCKET HEAD BOLT M6X25 218 22414 NUT CROWN M8 419 22415 WASHER PLATE 8 420 22419 PLUG SPARK-NGK DR8EA 121 35095e WATER TEMPERATURE SENSOR 122 27339 BOLT FLANGE M6X130 223 22417 PIN DOWEL 14X16 224 27221 GASKET CYLINDER HEAD1 125 27228 CYLINDER 126 27226 GASKET CYLINDER 127 35094 PIN DOWEL 10X14 2

4. CYLINDER


1 27203 GUIDE STOPPER1 12 27201 CHAIN 13 22718 CHAIN TENSIONER PIVOT BOLT 14 22719 O-RING 14.5X1.8 15 27202 GUIDE STOPPER2 16 22716 GASKET TENSIONER CASE 17 22715a CAM CHAIN TENSIONER ASSY 18 10008 SOCKET HEAD BOLT M6X20 2

4. CHAIN


1 47520 CRANKSHAFT ASSY 12 22504 KEY WOODRUFF 13 27241 PISTON 14 27239 CLIP 25 27240 PISTON PIN 16 PISTON RING SET 17 PISTON RING 2 SET 18 PISTON RING 1 SET 19 22503 WASHER PLATE 16 110 22502 NUT M16X1 111 47521 BALABCE SHAFT ASSY 1

5. CRANKSHAFT COMP

27242


1 47522 LEFT CRANKCASE 12 47523 RIGHT CRANKCASE 13 27205 STUD BOLT M8X253.6 44 10846 BEARING 6303C3 25 35094 PIN DOWEL 10X14 26 23510 OIL SEAL 30X45X5 17 11451 FLANGE BOLT M6X60 18 10161 FLANGE BOLT M6X65 19 10160 FLANGE BOLT M6X70 410 70219 FLANGE BOLT M6X105 411 23512 COVER CRANKCASE RIGHT 112 10036 SOCKET HEAD BOLT M6X14 213 23111 DRAIN PLUG 114 23112 O-RING 36X3.5 115 23110 COMPRESSION SPRING 116 23109 OIL STRAINER 117 47524 BRACKET SHIFT 1

6. CRANKCASE


1 47525 LEFT CRANKCASE COVER 12 47526 FRONT COVER 13 23608 HOSE CLAMP A 14 23607 JOINT B 15 23606 AIR STRAINER A 16 11007 FLANGE BOLT M6X95 27 10187B FLANGE BOLT M6X25 28 11126 FLANGE BOLT M6X55 89 23603 HOSE CLAMP B 110 23604 JOINT A 111 23605 AIR STRAINER B 1

9. LEFT CRANKCASE COVER


1 47527 RIGHT CRANKCASE COVER 12 47528 RIGHT CRANKCASE COVER GASKET 13 35094 PIN DOWEL 10X14 24 23609 OIL SEAL14X27X6 15 27644 CLIP 27 16 10123 O-RING 14X2.65 17 23613 OBSERVED COVER 18 10122 O-RING 18X2.65 19 23611 OIL PLUG 110 23615 FLANGE BOLT M6X40 10

10. RIGHT CRANKCASE COVER


1 47529 ROTOR ASSY 12 47530 STATOR ASSY 13 10140W BOLT M6X12 24 10170 SOCKET HEAD BOLT M6X30 3

11. GENERATOR


1 10131 SOCKET HEAD BOLT M8X16 32 23706 STARTER CLUTCH 13 23705 GEAR REDUCTION 14 23702 SHAFT 15 11458 CIRCLIP 12 16 23703 WASHER 12 17 23701 GEAR IDLER 18 47531 STARTING MOTOR ASSY 19 23615 FLANGE BOLT M6X40 2

12. ELECTRIC STARTER


1 47532 DRIVE ASSY COMPLETE 12 47533 DRIVEN ASSY COMPLETE 13 23817 V-BELT 14 47534 WASHER PLATE 14 15 46191 NUT M14X1 2

13. CLUTCH


1 47535 GEARCASE,RH（USE WITH SPEED SENSOR） 12 21104 DOWEL PIN 43 21457 GEAR INDICATOR SWITCH 14 10071 WASHER 4 85 11381 SCREW M4 86 21344 GEAR INDICATOR SWITCH 17 21475 DIPSTICK 18 10122 O RING 18X2.65 19 10123 O RING 14X2.65 410 21459 SHIFT ROD LOW 111 21460 SHIFT ROD HIGH/REVERSE 112 21338 WASHER 213 11384 SNAP RING 214 21340 VENT TUBE FITTING 115 21339 VENT TUBE 116 25511A COLLAR(NEW MODEL) 117 25512 O RING 50X1.5 118 47536 SPEED SENSOR 119 25513A SPEED SENSOR COVER(NEW MODEL) 120 11386 SEAL30X40X5 (NEW MODEL) 121 10164 CLAMP 24(NEW MODEL) 122 10010 BOLT M6X15 323 21213 SPRING 124 21211 INTERLOCK PIN 225 21212 INTERLOCK BRACKET 126 11380 SCREW M5X10 227 47537 GEARBOX COVER 128 21201 SEAL 25X47X8 229 11464 BOLT M8X50 430 11366 BOLT M8X28 1031 47538 BUSHING 132 21468t COVER 133 21470 WASHER 134 21469 DRAIN SCREW 135 11366 BOLT M8X28 14

14. TRANSMISSION I


1 10732 Bearing 5205C3 12 47539 INPUT SHAFT 13 21477 SPROCKET 14 21208 GEAR 16T 15 10062 BEARING 6204 36 21210A GEAR, HELICAL 31T 17 21216 SPACER 18 21217 GEAR 31T 19 21218 NEEDLE BEARING 25 210 21219 THRUST WASHER 211 10064 SNAP RING 212 21221 DOG GEAR 113 11383 SNAP RING 114 21223 THRUST WASHER 215 21207 CHAIN 116 21224 SPROCKET 24T 117 21225 NEEDLE BEARING 25 118 21327 SHAFT 119 21329 GEAR 35T 120 21332 ENGAGEMENT 121 21333 THRST WASHER 122 21460 SHIFT ROD HIGH/REVERSE 123 21459 SHIFT ROD LOW 1

15. TRANSMISSION II


1 10063 BEARING 6204C3 12 25109 GEAR HELICAL 51T 13 11377 SCREW M6X10 44 21351 BEARING RETAINER PLATE 15 21453 SNAP RING 16 10074 BEARING 6305ST 17 21455 PINION SHAFT 10T 18 21465 SHIM 1 19 10061 BEARING 6205c3 310 21462 GEAR 111 70354 SHAFT REAR OUTPUTA（USE WITH SPEED SENSOR） 112 21483 SPORCKET 12T 113 21461 THRUST WASHER 114 21480 SHAFT FRONT OUTPUT 115 21481 SPORCKET 12T 116 21482 CHAIN 1

16. TRANSMISSION III


1 22820 WATER PUMP ASSY 12 10049 O-RING 33.5X2.65 13 27230 SHAFT 14 10070 DOWEL PIN C3X22 15 22815 IMPELLER SHAFT GEAR 16 22814 WASHER PLATE 8 17 10072 CIRCLIP 8 18 10082 O-RING 15.5X2.5 29 10083 BOLT M6X15 210 27229a JOINT（ADC12) 111 23107 GASKET 112 27245 OIL PUMP ASSY 113 10098 SCREW M6X25 2

17. OIL PUMP & WATER PUMP


1 23202 O-RING 35X2 22 27225 JOINT 13 10187W BOLT M6X25 24 47540 FEED HOSE 15 27901 CLIP 49 16 27902 JOINT,FEED HOSE 17 27903 CLIP 53 18 27698 INJECTOR 19 47541 INJECTOR CAP 110 11495 BOLT M6X16 111 47542 THROTTLE BODY ASSEMBLY 1

19. FUEL INJECTION ASSY


1 10187B BOLT M6×25 22 36052 COLLAR 23 36053 RADIATOR SIDE GROMMET,UP 24 36054 RADIATOR SIDE GROMMET,DOWN 25 47757 RADIATOR 16 22907a SAFETY VALVE 17 48020 THERMOSTAT SWITCH ASSY 18 47543 BLOWER ASSY 19 11475 NUT M6 410 47758 CLIP 22 811 47759 HOSE,RETURN 112 47760 HOSE,FEED 113 47761 BRACKET 114 46269 RETURN HOSE，CYLINDER 115 46268 FEED HOSE，VALVE 116 48014 CLIP 8 117 47762 PIPE,SAFETY VALVE 118 48325 PIPE,TANK RECOVERY 119 47763 CLIP 220 70338 COVER,TANK RECOVERY 121 70339 WASHER,TANK RECOVERY 122 11031 BOLT M6×12 123 83456 TANK RECOVERY 124 10183B BOLT M6×16 4

21. RADIATOR


1 47544 AIR CLEANER ASSY 12 73826 CASE，AIR CLEANER 13 73824 ELEMENT COMP AIR CLEANER 14 73835 OIL CAP 15 47545 CLIP 27/51 16 73823 COVER，AIR CLEANER 17 35670 CLIP 80 38 73834 AIR CLEANER INLET CONNECTION PIPE 19 47546 INTAKE HOSE 110 47765 FEED HOSE 111 71660 CLIP 33/57 112 73842 AIR CLEANER MOUNTING CLAMP 113 11492 BOLT M8×20 1

25. AIR CLEANER


1 47766 GASKET,EXHAUST PIPE 12 47767 PIPE,EXHAUST 13 11455 NUT M8 24 47555 OXYGEN SENSOR 15 47768 JOUNT 16 47076 SPRING 27 46107 SPACER 28 11184 BOLT M10×60 29 47769 MUFFLER 110 47770 SEAL RING，TAIL PIPE 111 47771 TAIL PIPE 112 10801 GASKET 6 313 10308 SPRING WASHER 6 314 10812 BOLT M6×16 315 11652 BOLT M10×1.25×62 216 11653 WASHER 10 217 35344 BUFFER BLOCK 218 11287 NUT M10 2

25. EXHAUST

400gt parts manual - crossfire motorcycles

Documents