4000 series 4008tag2a - موسسه صنعتی و ... · pdf file4000 series 4008tag2a diesel...

4000 Series 4008TAG2A Diesel Engine – ElectropaK

947 kWm @ 1500 rpm net standby power

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Photographs are for illustrative purposes only and may not reflect final specification.All information in this document is substantially correct at time of printing and may be altered subsequently. Final weight and dimensions will depend on completed specification. Publication No. PN1832B/06/16 Produced in England ©2016 Perkins Engines Company Limited

The Perkins® 4000 Series family of 6, 8, 12 and 16 cylinder diesel engines was designed in advance of today’s uncompromising demands within the power generation industry and includes superior performance and reliability.

The 4008TAG2A is a turbocharged and air-to-air charge cooled, 8 cylinder diesel engine offered with either temperate or tropical cooling. Its premium features and design provide economic and durable operation as well as an exceptional power to weight ratio, excellent load acceptance and improved gaseous emissions, plus the overall performance and reliability characteristics essential to the power generation market.

Specification

Number of cylinders 8 vertical in-line

Bore and stroke 160 x 190 mm 6.3 x 7.5 in

Displacement 30.561 litres 1845 in3

Aspiration Turbocharged and air-to-air charge cooled

Cycle 4 stroke

Combustion system Direct injection

Compression ratio 13.6:1

Rotation Anti-clockwise, viewed from flywheel end

Total lubricating capacity 153 litres 40.4 US gal

Cooling system Water-cooled

Total coolant capacity 162 litres 42.8 US gal

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Features and benefits

Dependable powerl Individual 4 valve cylinder heads giving optimised gas flowsl Unit fuel injectors ensure ultra fine fuel atomisation and hence controlled rapid combustionl Commonality of components with other engines in the 4000 Series family for reduced stocking levelsl Capable emissions of 1/2 TA Luft (1986)

Low operating costsl Oil change service intervals are set at 500 hours as standardl Designed to provide low cost of ownership, simple maintenance and reduced downtimel Class leading warrantyl Prime power - 12 months unlimited hours. For engines that operate less than 6,000 hours the warranty is available

for two years or until the application reaches 6,000 hours (whichever is sooner).

Standby power - three years or 1,500 hours (whichever is sooner).

See Perkins Warranty Policy for further detailsl Perkins Platinum Protection - comprehensive cover from as little as 5 percent* of the cost of your engine

Talk to your local distributor or visit www.perkins.com/platinum protection for more details

World class product supportl Our experienced global network of distributors and dealers, fully trained engine experts deliver total service support

around the clock, 365 days a year. They have a comprehensive suite of web based tools at their disposal, covering technical information, parts identification and ordering systems, all dedicated to maximising the productivity of your engine

l Perkins actively pursues product support excellence by insisting our distribution network invest in their territory to provide customers with a consistent quality of support across the globe

l Throughout the entire life of a Perkins engine, we provide access to genuine parts giving 100% reassurance that you receive the very best in terms of quality for lowest possible cost, wherever your Perkins powered machine is

To find your local distributor: www.perkins.com/distributor

*Terms and Conditions apply

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Technical information

Air inletl Mounted air filter and turbocharger

Fuel systeml Direct fuel injection system with fuel lift pumpl Digital governing to ISO 8528-5 Class G2 with isochronous capabilityl Full-flow spin-on fuel oil filters

Lubrication systeml Wet full aluminium sump with filler and dipstickl Full-flow spin-on oil filters

Cooling systeml Twin thermostatsl System designed for ambient temperatures of up to 50°C

Electrical equipmentl 24V starter motor and 24V alternator with integral regulator and DC outputl Turbine inlet temperature protectionl High coolant temperature protection switchl Low oil pressure protection switch

Flywheel and housingl Flywheel to SAE J620 size 18l SAE 0 flywheel housing

Optional equipment4 metre wiring harnessSecondary electric startImmersion heaterSingle exhaust outlet pipeExhaust counter flangesTemperate radiator kit

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Engine package weights and dimensions

Temperate cooling Tropical cooling

Length 3852 mm 151.7 in 3711 mm 146 in

Width 2046 mm 80.5 in 2046 mm 80.5 in

Height 2067 mm 81.3 in 2146 mm 84.5 in

Weight (dry) 4270 kg* 9414 lb 4320 kg* 9524 lb

* For fuel cooler, add 6 kg

WidthLength

Height

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Percent of prime powerFuel consumption for temperate and tropical at 1500 rpm

g/kWh l/hr

Standby (maximum) 209 240

Prime power 206 215

Continuous baseload power 206 172

75% 206 162

50% 207 111

Speed rpm Radiator type

Type of operation

Typical generatoroutput (Net)

Engine power

Gross Net

kVA kWe kWm hp kWm hp

1500 Tropical

Baseload power 809 647 719 964 681 913

Prime power 1022 818 899 1206 861 1155

Standby (maximum) 1125 900 985 1321 947 1270

The above ratings represent the engine performance capabilities guaranteed within plus or minus 3% at the reference conditions equivalent to those specified in ISO 8528/1, ISO 3046/1, BS5514/1.

Rating conditions: 25°C air inlet temperature, barometric pressure 100 kPa, relative humidity 30%. Please consult your distributor or the factory for ratings in other ambient conditions. Note: For full ratings please refer to Perkins Engines Company Limited. All electrical ratings are based on an average alternator efficiency and a power factor of 0.8. Full specification: BS2869: Class A1 + A2 or ASTM D975 No 2D.

Rating definitions Baseload power: Power available for continuous full load operation. No overload is permitted. Prime power: Power available for variable load with an average load factor not exceeding 80% of the prime power rating in any 24 hour period. Overload of 10% permitted for one hour in every twelve hours operation. Standby (maximum): Power available at variable load in the event of a main power network failure up to a maximum of 500 hours per year. No overload is permitted.

HCI634J - Technical Data Sheet

HCI634JSPECIFICATIONS & OPTIONS

STANDARDS

Newage Stamford industrial generators meet therequirements of BS EN 60034 and the relevantsection of other international standards such asBS5000, VDE 0530, NEMA MG1-32, IEC34, CSAC22.2-100, AS1359.Other standards and certifications can be consideredon request.

VOLTAGE REGULATORS

MX321 AVR - STANDARD

This sophisticated Automatic Voltage Regulator(AVR) is incorporated into the Stamford PermanentMagnet Generator (PMG) system and is fitted asstandard to generators of this type.The PMG provides power via the AVR to the mainexciter, giving a source of constant excitation powerindependent of generator output. The main exciteroutput is then fed to the main rotor, through a fullwave bridge, protected by a surge suppressor. TheAVR has in-built protection against sustained over-excitation, caused by internal or external faults. Thisde-excites the machine after a minimum of 5seconds.Over voltage protection is built-in and short circuitcurrent level adjustments is an optional facility.

WINDINGS & ELECTRICAL PERFORMANCE

All generator stators are wound to 2/3 pitch. Thiseliminates triplen (3rd, 9th, 15th …) harmonics on thevoltage waveform and is found to be the optimumdesign for trouble-free supply of non-linear loads.The 2/3 pitch design avoids excessive neutralcurrents sometimes seen with higher windingpitches, when in parallel with the mains. A fullyconnected damper winding reduces oscillationsduring paralleling. This winding, with the 2/3 pitchand carefully selected pole and tooth designs,ensures very low waveform distortion.

TERMINALS & TERMINAL BOX

Standard generators feature a main stator with 6ends brought out to the terminals, which are mountedon the frame at the non-drive end of the generator.A sheet steel terminal box contains the AVR andprovides ample space for the customers' wiring andgland arrangements. It has removable panels foreasy access.

SHAFT & KEYS

All generator rotors are dynamically balanced tobetter than BS6861:Part 1 Grade 2.5 for minimumvibration in operation. Two bearing generators arebalanced with a half key.

INSULATION/IMPREGNATION

The insulation system is class 'H'.All wound components are impregnated withmaterials and processes designed specifically toprovide the high build required for static windingsand the high mechanical strength required forrotating components.

QUALITY ASSURANCE

Generators are manufactured using productionprocedures having a quality assurance level to BSEN ISO 9001.

The stated voltage regulation may not be maintainedin the presence of certain radio transmitted signals.Any change in performance will fall within the limits ofCriteria 'B' of EN 61000-6-2:2001. At no time will thesteady-state voltage regulation exceed 2%.

NB Continuous development of our products entitlesus to change specification details without notice,therefore they must not be regarded as binding.

Front cover drawing typical of product range.

2

CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.

A.V.R. MX321

VOLTAGE REGULATION ± 0.5 %

SUSTAINED SHORT CIRCUIT

INSULATION SYSTEM

PROTECTION

RATED POWER FACTOR

STATOR WINDING

WINDING PITCH

WINDING LEADS

STATOR WDG. RESISTANCE

ROTOR WDG. RESISTANCE

R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others

WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%

MAXIMUM OVERSPEED 2250 Rev/Min

BEARING DRIVE END

BEARING NON-DRIVE END

1 BEARING 2 BEARING

WEIGHT COMP. GENERATOR

WEIGHT WOUND STATOR

WEIGHT WOUND ROTOR

WR² INERTIA

SHIPPING WEIGHTS in a crate

PACKING CRATE SIZE

TELEPHONE INTERFERENCE

COOLING AIR

VOLTAGE STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277

VOLTAGE DELTA 220 230 240 254 240 254 266 277

kVA BASE RATING FOR REACTANCE VALUES 1000 1000 1000 1000 1150 1200 1250 1300

Xd DIR. AXIS SYNCHRONOUS 3.02 2.73 2.54 2.26 3.49 3.25 3.10 2.96X'd DIR. AXIS TRANSIENT 0.24 0.22 0.20 0.18 0.28 0.26 0.25 0.24X''d DIR. AXIS SUBTRANSIENT 0.17 0.15 0.14 0.12 0.19 0.18 0.17 0.16Xq QUAD. AXIS REACTANCE 1.78 1.61 1.50 1.33 2.05 1.91 1.82 1.74X''q QUAD. AXIS SUBTRANSIENT 0.21 0.19 0.18 0.16 0.25 0.23 0.22 0.21XL LEAKAGE REACTANCE 0.09 0.08 0.08 0.07 0.10 0.10 0.09 0.09X2 NEGATIVE SEQUENCE 0.21 0.19 0.18 0.16 0.25 0.23 0.22 0.21X0 ZERO SEQUENCE 0.03 0.02 0.02 0.02 0.03 0.03 0.03 0.03

REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED

T'd TRANSIENT TIME CONST.T''d SUB-TRANSTIME CONST.T'do O.C. FIELD TIME CONST.Ta ARMATURE TIME CONST.SHORT CIRCUIT RATIO

0.1850.0253.030.046

HCI634J

1.614 m³/sec 3420 cfm 1.961 m³/sec 4156 cfm

50 Hz

THF<2%

60 Hz

TIF<50

2300 kg

183 x 92 x 140(cm)

2328kg

0.8

IP23

CLASS H

BALL. 6317 (ISO)

REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

WINDING 312

With 4% ENGINE GOVERNING

1/Xd

DOUBLE LAYER LAP

2.09 Ohms at 22°C

0.002 Ohms PER PHASE AT 22°C STAR CONNECTED

6

TWO THIRDS

1120 kg

2279 kg

1120 kg

BALL. 6224 (ISO)

962 kg

22.3814 kgm2

183 x 92 x 140(cm)

22.9287 kgm2

2329kg

916 kg

3

Winding 312HCI634J

THREE PHASE EFFICIENCY CURVES

50Hz

4

Winding 312HCI634J

THREE PHASE EFFICIENCY CURVES

60Hz

5

HCI634JWinding 312

Locked Rotor Motor Starting Curve

0

5

10

15

20

25

30

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800LOCKED ROTOR kVA

PER

CEN

T TR

AN

SIEN

T VO

LTA

GE

DIP

.

346V 380V 400V 415V 440V

50Hz

0

5

10

15

20

25

30

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200LOCKED ROTOR kVA

PER

CEN

T TR

AN

SIEN

T VO

LTA

GE

DIP

.

380V 416V 440V 460V 480V

60Hz

6

3-phase 2-phase L-L 1-phase L-NVoltage Factor Voltage Factor x 1.00 x 0.87 x 1.30

380v X 1.00 416v x 1.00 x 1.00 x 1.80 x 3.20400v X 1.07 440v x 1.06 x 1.00 x 1.50 x 2.50415v X 1.12 460v x 1.12 10 sec. 5 sec. 2 sec.440v X 1.18 480v x 1.17

Minimum

HCI634J

50Hz 60Hz

The sustained current value is constant irrespectiveof voltage level

Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated SpeedBased on star (wye) connection.

Max. sustained durationAll other times are unchanged

Instantaneous

Sustained

Sustained Short Circuit = 3,600 Amps

Sustained Short Circuit = 4,900 AmpsNote 1The following multiplication factors should beused to adjust the values from curve betweentime 0.001 seconds and the minimum currentpoint in respect of nominal operating voltage :

Note 2The following multiplication factor should be used to convert thevalues calculated in accordance with NOTE 1 to those applicableto the various types of short circuit :

Note 3Curves are drawn for Star (Wye) connected machines. For Delta connection multiply the Curve current value by 1.732

50Hz

60Hz

1000

10000

100000

0.001 0.01 0.1 1 10TIME (secs)

CUR

RENT

(Am

ps) SYMMETRICAL

ASYMMETRICAL

1000

10000

100000

0.001 0.01 0.1 1 10TIME (secs)

CU

RR

EN

T (A

mps

)

SYMMETRICAL

ASYMMETRICAL

7

Class - Temp Rise

Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440

Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254

kVA 900 927 900 900 1000 1030 1000 1000 1060 1070 1060 1060 1100 1110 1100 1100

kW 720 742 720 720 800 824 800 800 848 856 848 848 880 888 880 880

Efficiency (%) 95.3 95.4 95.5 95.6 95.0 95.1 95.3 95.4 94.7 94.9 95.1 95.3 94.6 94.8 95.0 95.2

kW Input 756 777 754 753 842 866 839 839 895 902 892 890 930 937 926 924

Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480

Delta (V) 240 254 266 277 240 254 266 277 240 254 266 277 240 254 266 277

kVA 1063 1100 1150 1188 1150 1200 1250 1300 1206 1250 1300 1350 1250 1300 1350 1400

kW 850 880 920 950 920 960 1000 1040 965 1000 1040 1080 1000 1040 1080 1120

Efficiency (%) 95.2 95.3 95.3 95.4 95.0 95.1 95.1 95.2 94.8 95.0 95.0 95.1 94.7 94.8 94.9 94.9

kW Input 893 923 965 996 968 1009 1052 1092 1018 1053 1095 1136 1056 1097 1138 1180

14 18 21 24

25.4 15.87 0 0

HCI634J

Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

Winding 312 0.8 Power Factor

RATINGS

TD_HCI634J.GB_08.02_01_GB

SAE

AN

DIMENSIONS

50Hz

60Hz

PO Box 17 • Barnack Road • Stamford • Lincolnshire • PE9 2NBTel: 00 44 (0)1780 484000 • Fax: 00 44 (0)1780 484100Website: www.newage-avkseg.com

© 2002 Newage International Limited.Reprinted with permission of N.I. only.Printed in England.

60Hz

50Hz

4000 series 4008tag2a - موسسه صنعتی و ... · pdf file4000 series 4008tag2a diesel...

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