3dbgmhb@k rodbhjb@shnm -...
TRANSCRIPT
42 HAVELLS
PowerSafe Distribution – Commercial & Industrial 43
Type A Distribution Boards and Enclosures 44-45
Type B Distribution Boards and Enclosures 46-50
Type A and B Digital Metering Devices 51-54
Type A and B Surge Protection Devices 55-57
Miniature Circuit Breakers (MCBs) 58-60
Residual Current Circuit Breakers with Overload protection (RCBOs) 61
Residual Current Circuit Breakers (RCCBs) 62
Meter Management Units (MMUs) 63
MCCB Panelboard and Enclosures 64-65
MCCB Panelboard Digital Metering System 66-67
Moulded Case Circuit Breakers 68-75
MCCB Maximum Earth Loop Impedance 76-77
MCB/MCCB Discrimination Table 78-79
44 HAVELLS
100A SPN Type ‘A’ Distribution Boards
Part No.
A
4 237 162 PSA4
7 291 216 PSA7
10 345 270 PSA10
13 399 324 PSA13
16 453 378 PSA16
Type ‘A’ Distribution Boards and Enclosures
A Type General Characteristics
IP Rating
Conditional Short Circuit Rating
IP3X
RAL 7035 epoxy powder coating
15kA to BS EN 60439-3
100 Switch Disconnector
100A RCCB
Enclosure Earth Stud
Incoming earth terminal
Incoming neutral terminal
Outgoing earth terminal
Outgoing neutral terminal
35mm2
35mm2
M6
25mm2
35mm2
25mm2
25mm2
Surge Protection Enclosure For SPN Type A
Distribution Boards
PowerSafe Distribution – Commercial & Industrial 45
Metered Enclosure for SPN Type ‘A’
Distribution Boards
46 HAVELLS
Type ‘B’ Distribution Boards and Enclosures
B Type General Characteristics
IP Rating
Conditional Short Circuit Rating
IP3X
RAL 7035 epoxy powder coating
25kA to BS EN 60439-3
125 Switch Disconnector
100A RCCB
Enclosure Earth Stud
Incoming earth terminal
Incoming neutral terminal
Outgoing earth terminal
Outgoing neutral terminal
50mm2
35mm2
M8
50mm2
50mm2
25mm2
25mm2
125A TPN Type ‘B’ Distribution Boards
Part No.
A
4 432 268 PSB41
6 486 322 PSB61
8 540 410 PSB81
12 702 572 PSB121
18 945 815 PSB181
PowerSafe Distribution – Commercial & Industrial 47
125A Meterpack for Type ‘B’ Distribution Boards
250A Splitter Module for TPN Distribution Boards
48 HAVELLS
Type ‘B’ Distribution Boards and Enclosures
125A TPN Type ‘B’ Distribution Board with
integral multifunction meter
Part No.
A
6 581 500 PSB61M
12 799 716 PSB121M
18 1040 959 PSB181M
PowerSafe Distribution – Commercial & Industrial 49
Dimension Part No.
2+4+6 1256 1120 PSBTL246
2+6+10 1418 1282 PSBTL2610
Dimension Part No.
6 956 820 PSB62
12 1118 982 PSB122
18 1263 1127 PSB182
24 1425 1289 PSB242
200A TPN Type ‘B’ Tri-Load
Distribution Boards
250A TPN Type ‘B’
Distribution Boards
440
350
350
B12
6.5
100
11.5
59
A
50 HAVELLS
Type ‘B’ Distribution Boards and Enclosures
Modular enclosure for Type ‘B’
Distribution Boards, 15 module
din rail glazed door
Surge Protection Enclosure for
TPN Distribution Board
Cable extension box for
Type ‘B’ Distribution Board 250mm
Cable extension box for
Type ‘B’ Distribution Board 180mm
PowerSafe Distribution – Commercial & Industrial 51
Nominal input voltage 100-289V AC L-N (173-500V AC L-L)
Max. continuous input overload voltage 120% of nominal
Max. short duration input voltage 2 x range maximum (1 second application repeated 5 times at 5 minute intervals)
Nominal input voltage burden < 0.2VA per phase
Nominal input current 5A AC rms
Max. continuous input overload current 120% of nominal
Max. short duration input current 10 x nominal (1 second application repeated 5 times at 5 minute intervals)
Nominal input current burden < 0.6VA per phase
Frequency 45-66Hz
System CT primary values 1 to 9999
Operating range 10-400V AC nominal +/-10% (99-440V AC absolute limits) or 120-350V DC +/-20% (96-420V DC absolute limits)
Burden < 10VA/5W
Voltage (V) 0.5%
Current (A) 0.5% 0.5%
Neutral current calculated (A) 4%
Frequency (Hz) 0.1 Hz
Power factor (PF) 1% of unity
Active power (W) +/- 1% of range
Reactive power (VAr) +/- 1% of range
Apparent power (VA) +/- 1% of range
Active energy (kWh) Class 1 (IEC 62053-21)
Reactive energy (kVArh) +/- 1% of range
THD 1% up to 31st harmonic
Response time 1sec
Pulse output relay 1
Contact rating 50mA max at 250V AC
Type Solid state relay
RS485 Modbus output module 1 Modbus channel
Type 2-wire half duplex
Baud rate 2400, 4800, 9600, 19200, 38400
Enclosure style DIN-rai
Dimensions 72x90mm (width x height) as per DIN 43880
Front protection rating IP52
Case protection rating IP30
Material Polycarbonate to UL94V0
Weight 300g
Terminals Shrouded screw-clamp 0.05-4mm wire
Operating temperature -10°C to +55°C
Storage temperature -20°C to +70°C
Relative humidity 0-90% non-condensing
Shock 30g in 3 planes
Vibration 10Hz to 50Hz
Dielectric voltageWithstand test 3.25kV rms 50Hz for 1 minutebetween comms and measuring inputs, comm and aux, aux and
measuring inputs
PowerSafe Distribution – Commercial & Industrial
Type ‘A’ and ‘B’ Digital Metering Devices
52 HAVELLS
Type ‘A’ and ‘B’ Digital Metering Devices
230V 50/60Hz
10(80) A CI. 1
100 imp/kWh
5-40 V DC
+-
20 21
20 21
SET
LED
1
1111
3
Pulse output
LN
Main terminals
Pulse output
Voltage 230 V AC
Voltage range -23% to +20%
Base (Max) 10 (80) A
Start current 25 mA
Power consumption of current circuit 1,8 VA
Frequency 50/60 Hz (±5%)
Accuracy of measurement Class 1 (±1%)
Memory backup EEprom
Clock backup Super Cap. 48h
Clock accuracy IEC 62054-21
Standard IEC 62052-11, IEC 62053-21,
(IEC 61036)
Temperature range -40 to +55ºC
Material of front cover Polycarbonate
Material of back cover
IEC 60695-2-11
Protection against penetration of dust and water IP 20 *)
Connection area in the current connecting terminals 4 – 25 mm2
Weight 150 gr
Connection area in the connecting terminal 0.5 – 2.5 mm2
External pulse voltage 5 – 40 V DC
Max. current 100 mA
Pulse length 100 ms
Pulse frequency 100 imp/kWh
Standard IEC Standard IEC 62053-1 (S0)
Pulse frequency 1000 imp/kWh
Pulse length 40 ms
Type LCD with 6 digits
Digits height 6 mm
PowerSafe Distribution – Commercial & Industrial 53
Type ‘A’ and ‘B’ Digital Metering Devices
Direct connected meters
Voltage [V] 3 x 57-288 / 100-500 (4-wire) 3 x 57-288 / 100-500 (4-wire)
3 x 100-500 (3-wire) 3 x 100-500 (3-wire)
1 x 57-288 (Single phase) 1 x 57-288 (Single phase)
Voltage range -20% to +15% of nominal voltage -20% to +15% of nominal voltage
Power consumption of voltage circuits < 3 VA, 2 W/phase < 3 VA, 2 W/phase
Current [A]
- base 5 1
- max 80 6
Starting current [mA] < 20 < 2
Power consumption of current circuits < 6 VA/phase < 0.08 VA/phase
Frequency [Hz] 50/60 ± 5% 50/60 ± 5%
Standards
Display of energy LCD with 7 digits, height 7 mm LCD with 7 digits, height 7 mm
Accuracy According to IEC 61036 Cl. 2 or Cl. 1 According to IEC 61036 Cl. 1
Voltage transformer ratio 1 - 9 999
Current transformer ratio 1 - 9 999
Maximum transformer ratio CT x VT max = 999 999
Connection area [mm2]:
0.5 - 10
1.0 - 25 0.5 - 10
Dimensions
Width [mm] 122.5 122.5
Height [mm] 97 97
Weight [g] 337.5 303.5
DIN modules 7 7
According to IEC 60695-2-1: According to IEC 60695-2-1:
Humidity 75% yearly average, 95% on 30 days/year 75% yearly average, 95% on 30 days/year
Protection against penetration
of dust and water
According to IEC 60529: According to IEC 60529:
Temperature range [ºC]:
-40 to +55 -40 to +55
-40 to +70 -40 to +70
54 HAVELLS
Type ‘A’ and ‘B’ Digital Metering Devices
Direct connected meters
Connection area [mm2] 0 - 2.5 (For combined meters 0 - 0.5) 0 - 2.5 (For combined meters 0 - 0.5)
External pulse voltage [V] 0 - 247 AC/DC (polarity independent) 0 - 247 AC/DC (polarity independent)
Maximum current [mA] 0 - 100 0 - 100
Pulse length [ms] 100 100
Pulse frequency Programmable Programmable (primary registering)
Red LED with frequency [imp/kWh] 1000 5000 (secondary registering)
Pulse width [ms] 40 40
Impulse voltage test
Fast transient burst test [kV] 4 (IEC 61000-4-4) 4 (IEC 61000-4-4)
Radio frequency immunity 80 MHz - 1 GHz at 10 V/m (IEC 61000-4-3) 80 MHz - 1 GHz at 10 V/m (IEC 61000-4-3)
Immunity to conducted disturbance 150 kHz - 80 MHz (IEC 61000-4-6) 150 kHz - 80 MHz (IEC 61000-4-6)
Radio frequency emission According to CISPR 22 class B According to CISPR 22 class B
Electrostatic discharge (ESD) [kV] 15 (IEC 61000-4-2) 15 (IEC 61000-4-2)
Material
Transparent front glass, bottom case,
upper case and terminal coverPolycarbonate Polycarbonate
Terminal block
Protection class II II
Glow wire test According to IEC 60 695-2-1 According to IEC 60 695-2-1
Maximum voltage [V] 276 AC 276 AC
Maximum wire size [mm2] 2.5 2.5
Input voltage range [V] 0 - 20 AC (“voltage off”) 0 - 20 AC (“voltage off”)
57 - 276 AC (“voltage on”) 57 - 276 AC (“voltage on”)
Terminal wire area [mm2]
Lon and M-bus 0-2.5 0-2.5
EIB 0.5 0.5
L
N
1 3 4 6 7 9 11
L1L2L3
1 3 4 6 7 9 11
DBB23XXX DBB22XXX DBB21XXXHBB23XXX HBB22XXX HBB21XXX
PowerSafe Distribution – Commercial & Industrial 55
Type ‘A’ and ‘B’ Surge Protection Devices
Nominal voltage - Phase-Neutral Uo (RMS) 240V 240V
Maximum voltage - Phase-Neutral Uc (RMS) 280V 280V
Temporary Overvoltage TOV UT1 350V 350V
Short circuit withstand capability 25kA, 50Hz
Working voltage (RMS) 200-280V 346-484V
Frequency range 47-63Hz
Max. back-up fuse (see installation instructions) 125A
Leakage current (to earth)
Indicator circuit current <10mA
Volt free contact2
– current rating
– nominal voltage (RMS)
Screw terminal
1A
250V
Type 1 (BS EN/EN), Class I (IEC)
20kA
Let-through voltage Up at In1 900V 900V
2 4kA
Let-through voltage Up at Iimp1 750V 750V
Impulse discharge current (per phase) limp3 6.25kA
20kA
Let-through voltage Up at In1 900V 900V
Maximum discharge current Imax (per mode)2 40kA
Maximum discharge current Imax (per phase) 80kA
Let-through voltage Up at Uoc1 4 600V 600V
Temperature range –40 to +70ºC
Connection type Screw terminal
Conductor size (stranded) 16mm2
Earth connection Screw terminal
Volt free contact Connect via screw terminal with conductor up to 2.5mm2 (stranded)
Degree of protection (IEC 60529) IP20
Case material Steel
Weight – unit 0.6kg 1.0kg
– packaged 0.7kg 1.1kg
1 Temporary Overvoltage rating is for a maximum duration of 5 seconds tested to BS EN/EN/IEC 61643.2 Minimum permissable load is 5V DC, 10mA to ensure reliable operation.
1 The maximum transient voltage let-through of the protector throughout the test (±5%), phase to neutral, phase to earth and neutral to earth.2 The electrical system, external to the unit, may constrain the actual current rating achieved in a particular installation.3 Rating is considered as the current capability of the protector for equipotential bonding near the service entrance.4 Combination wave test within BS 6651:1999 App. C, Cats C-Low & B-High, IEEE C62.41-2002 Location Cats C1 & B3, SS CP 33:1996 App.
F, AS 1768-1991 App. B, Cat B, UL1449 mains wire-in.
If you desire a protector with an extra high maximum surge current use the ESP M2
or M4 series. If your supply is fused at 16 amps, or less, the in-line protectors (ESP
240 (or 120-5A (or -16A) and their ready boxed derivatives) may be more suitable.
If you need to mount the display panel separately from the main protector unit, use
the ESP M1R series.
56 HAVELLS
N-PE: Voltage protection level Up at Uoc of 6 kV 1.2/50 μsand Isc of 3 kA 8/20 μs (per mode)
640 V2
L-PE: Voltage protection level Up at Uoc of 6 kV 1.2/50 μsand Isc of 3 kA 8/20 μs (per mode)
712 V2
Transient overvoltage performance L-N
Transient overvoltage performance L-PE
Transient overvoltage performance N-PE
Transient Overvoltage PerformanceTest Certificate
Surge Protective Device (SPD):
Furse ESP 415 M1
For installation in Havells distribution boards:
Type ‘B’ TPN: PSB41, PSB61, PSB61M, PSB81, PSB121,PSB121M, PSB181, PSB181M
The Havells/Furse solution combines best-in-class mains powerdistribution with transient overvoltage protection ensuringcontrolled and verified SPD installation in line with IET WiringRegulations 17th Edition, BS 7671:2008(+A1:2011), for optimalprotection of installed equipment.
Installed performance test:IEC 61643-11 Class III Combination waveform6 kV (1.2/50 μs voltage) 3 kA (8/20 μs current)
Date:
Transient specification (at SPD terminals)
Voltage protection level Up at Uoc of 6 kV 1.2/50 μsand Isc of 3 kA 8/20 μs (per mode)
600 V1
All testing performed in accordance with IEC 61643-11 Class III test 6 kV (1.2 μs voltage) 3 kA (8/20 μs current) forverifying SPD transient overvoltage protective performance at terminal equipment level.
2 Typical values, subject to manufacturing component tolerances. Essential detail relates to voltage protection levelUp <715 V for effective protection below impulse immunity/susceptibility of equipment.
Transient specification (installed performance - SPD to Type ‘B’ TPN board)
L-N: Voltage protection level Up at Uoc of 6 kV 1.2/50 μsand Isc of 3 kA 8/20 μs (per mode)
708 V2
Target voltage protection level Up:(2 x peak operating voltage, 230 V AC system) 715 V
This document certifies that the Furse ESP 415 M1 SPD hasbeen installed on the Havells Type ‘B’ TPN distribution board inaccordance with best practice principles to IET Wiring Regulations17th Edition, BS 7671:2008(+A1:2011) and tested to achieve thevoltage protection levels (Up) shown above.
1 The maximum transient overvoltage let-through the SPD throughout the test (±5%), phase to neutral, phase to earthand neutral to earth.
Havells UK: Longbow House, 14-20 Chiswell Street, London, EC1Y 4TW Tel: 0843 2275 388Furse: Wilford Road, Nottingham, NG2 1EB Tel: 0115 964 3700
Signed:
Keith HerringtonR&D Manager, Furse ESP
12th July 2012
PowerSafe Distribution – Commercial & Industrial 57
N-PE: Voltage protection level Up at Uoc of 6 kV 1.2/50 μsand Isc of 3 kA 8/20 μs (per mode)
628 V2
L-PE: Voltage protection level Up at Uoc of 6 kV 1.2/50 μsand Isc of 3 kA 8/20 μs (per mode)
704 V2
Transient overvoltage performance L-N
Transient overvoltage performance L-PE
Transient overvoltage performance N-PE
Transient Overvoltage PerformanceTest Certificate
Surge Protective Device (SPD):
Furse ESP 240 M1
For installation in Havells distribution boards:
Type ‘A’ SPN: PSA4, PSA7, PSA10, PSA13, PSA16
The Havells/Furse solution combines best-in-class mains powerdistribution with transient overvoltage protection ensuringcontrolled and verified SPD installation in line with IET WiringRegulations 17th Edition, BS 7671:2008(+A1:2011), for optimalprotection of installed equipment.
Installed performance test:IEC 61643-11 Class III Combination waveform6 kV (1.2/50 μs voltage) 3 kA (8/20 μs current)
Date:
Transient specification (at SPD terminals)
Voltage protection level Up at Uoc of 6 kV 1.2/50 μsand Isc of 3 kA 8/20 μs (per mode)
600 V1
All testing performed in accordance with IEC 61643-11 Class III test 6 kV (1.2 μs voltage) 3 kA (8/20 μs current) forverifying SPD transient overvoltage protective performance at terminal equipment level.
2 Typical values, subject to manufacturing component tolerances. Essential detail relates to voltage protection levelUp <715 V for effective protection below impulse immunity/susceptibility of equipment.
Transient specification (installed performance - SPD to Type ‘A’ SPN board)
L-N: Voltage protection level Up at Uoc of 6 kV 1.2/50 μsand Isc of 3 kA 8/20 μs (per mode)
684 V2
Target voltage protection level Up:(2 x peak operating voltage, 230 V AC system) 715 V
This document certifies that the Furse ESP 240 M1 SPD hasbeen installed on the Havells Type ‘A’ SPN distribution board inaccordance with best practice principles to IET Wiring Regulations17th Edition, BS 7671:2008(+A1:2011) and tested to achieve thevoltage protection levels (Up) shown above.
1 The maximum transient overvoltage let-through the SPD throughout the test (±5%), phase to neutral, phase to earthand neutral to earth.
Havells UK: Longbow House, 14-20 Chiswell Street, London, EC1Y 4TW Tel: 0843 2275 388Furse: Wilford Road, Nottingham, NG2 1EB Tel: 0115 964 3700
Signed:
Keith HerringtonR&D Manager, Furse ESP
12th July 2012
Multiples of Rated Current (x In)
Tim
e (s
ec.)
10000.00
1000.00
100.00
10.00
1.00
0.10
0.011 2 3 5 10 20 30 100
1.13 1.45
Voltage across contactsduring opening of MCB
MaximumProspective
FaultCurrent
Time
Cur
rent
Volta
ge
A
B
0
0 tx t1 t2
58 HAVELLS
Miniature Circuit Breakers (MCBs)
General CharacteristicsStandard Conformity EN 60898-1
Type / Series B C
Rated Current (In) A 6-40 0.5 - 63* 0.5 - 63*
Rated Voltage (Ue) V~ 240/415 240/415 240/415
Rated Frequency (f) Hz 50
No. of Poles (Execution) 1P, 3P,
Rated Short Circuit Breaking Capacity 10 kA
Magnetic Release Setting (3-5)In (5-10)In (10-20)In
Rated Insulation Voltage (Ui) V 660
Rated Impulse Voltage (Uimp) kV 4
Electrical / Mechanical Endurance <32A 20000
(no. of operations) >32A 10000
Ambient Working Temperature (oC) -5°C to 55°C
Vibration g 3
Protection Class IP-20
Installation Position Vertical / Horizontal
Mounting Clip on DIN Rail (35mm x 7.5mm)
thermoplastic material
Tripping CharacteristicsBased on the Tripping Characteristics, MCBs are available in
‘B’, ‘C’ and ‘D’ curve to suit different types of applications.
‘B’ Curve: for protection of electrical circuits with equipment
that does not cause surge current (lighting and distribution circuits).
Short circuit release is set to (3-5)
‘C’ Curve: for protection of electrical circuits with equipment
that causes surge current (inductive loads and motor circuits).
Short circuit release is set to (5 - 10) In
‘D’ Curve: for protection of electrical circuits which causes
high inrush current, typically 12-15 times the thermal rated
current (transformers, X-ray machines etc.)
Short circuit release is set to (10 - 20) In
Current Limiting DesignIn a current limiting breaker, the tripping & arc control
mechanism are so designed that under short circuit conditions,
the contacts are physically separated and the electrodynamic forces
set up by fault current, assist the extinction in less than half cycle.
Fault Traces for Voltage & Current
0 = Point of fault initiation
tx = Contact opening time (i.e., creation of arc)
t1 = Current / Voltage peak (i.e., current limitation)
t2 = Time to total extinction of arc (i.e., complete shutdown
of fault current)
Cable Capacity Cable clamp 25mm2
PowerSafe Distribution – Commercial & Industrial 59
Miniature Circuit Breakers (MCBs)
Ambient Temperature
Compensation/Diversity Factor Chart
Maximum Permissible Rated Current (K, factor)
0Diversity Factor (K, Factor)
Let Through Energy I2t
K1
Graph 1
-25 -10 0 10 20 30 40 50 60
10A6A
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
16-32A
40-63A
1-4A
K
Fact
or
Number of poles placed together with gap in between
1 2 3 4 5 6 7 8 9 10 110.6
0.7
0.8
0.9
1.0
Fact
or
K2
Graph 2
Calculation In / MCB = K
1 x K
2 x I
n
Example 4 MCBs with In
Solution K1 =0.89 (from graph 1) K2 =0.78 (from graph 2)
In / pole = 0.89 x 0.78 x 10 = 6.94 A
60 HAVELLS
Miniature Circuit Breakers (MCBs)
Selection of MCB for Motor Protection
Cold Resistance & Power Loss Details Maximum Backup Protection
Star Delta
S. No. kW HP
Selection
Selection
C C C D
1 0.18 0.24 2.8 10 0.9 2 — — —
2 0.25 0.34 3.2 10 1.2 2 — — —
3 0.37 0.50 3.5 10 1.2 2 — — —
4 0.55 0.74 4.8 16 1.8 3 — — —
5 0.75 1.01 6.2 20 2.0 3 — — —
6 1.1 1.47 8.7 25 2.6 6 — — —
7 1.5 2.01 11.8 32 3.5 10 — — —
8 2.2 2.95 17.5 50 4.4 10 — — —
9 3 4.02 20.0 63 6.3 16 6.3 16 10
10 3.75 5.03 24.0 80 8.2 20 8.2 20 10
11 5.5 7.37 26.0 80 11.2 25 11.2 32 16
12 7.5 10.05 47.0 125 14.4 40 14.4 40 25
13 10 13.40 — — 21.0 50 21.0 50 32
14 15 20.11 — — 27.0 100 27.0 63 40
15 18.5 24.80 — — 32.0 125 32.0 — 50
16 22 29.49 — — 38.0 125 38.0 — 63
17 30 40.21 — — 51.0 125 51.0 — 63
IN (A) I
N (A)
Power Loss
Pv (W)
1 1178.00 1.3
2 281.00 1.5
4 92.00 2.2
6 16.55 0.7
10 11.68 1.4
13 10.10 1.7
16 8.00 2.2
20 5.25 2.5
25 3.78 3.1
32 2.57 3.4
40 1.94 3.9
63 1.40 7.3
Remarks:- Tolerance ±5%
1 25
2 35
4 50
6 80
10-63 100
PowerSafe Distribution – Commercial & Industrial 61
Residual Current Circuit Breakers
with Overload protection (RCBOs)
General CharacteristicsNo. of Pole 1P+ Solid Neutral
Rated Residual Operating Current IDn 10 & 30mA
Instantaneous Tripping Current ‘B’ & ‘C’ curve
Rated Voltage Un Vac 240V~
Rated Insulation Voltage Un Vac 500V
Rated Frequency 50Hz
Rated Short Circuit Capacity Icn 6kA/10kA
Rated Residual Making
Breaking Capacity IDm 500A
Method of Mounting Panel Board Type (DIN Rail)
Degree of Protection IP 20
Ambient Working Temperature -5°C to + 55°C
Mechanical Endurance
(No. of Operations) 3000
Electrical Endurance
(No. of Operations) 2000
Trip Time (milli Second) <40
Vibration Resistance 3g
Cable Capacity 25mm2 Incoming
16mm2 Outgoing
62 HAVELLS
Residual Current Circuit Breakers (RCCBs)
General CharacteristicsStandard Conformity IEC 60947-3
Rated Current (In) A 40A - 63A, 80 - 125A
Rated Voltage (ac) (Ue) V 240/415
Rated Frequency (f) Hz 50
Nos. of Poles (Execution) 2P, 3P, 4P
Utilization Category AC 22A
Rated Insulation Voltage (Ui) V 660
Rated Impulse Voltage (Uimp) kV 4
Electrical / Mechanical Endurance Nos
(No. of operations) 10000
Ambient Temperature 0C -5 to +55
Terminal Capacity (Max) sq.mm 25
Vibration g 5
Protection Class IP-20
Installation Position Vertical / Horizontal
Mounting Clip on DIN Rail
(35mm x 7.5mm)
thermoplastic material
Cable Capacity 2P - 35mm2, 3P & 4P - 50mm2
2 Pole
PowerSafe Distribution – Commercial & Industrial 63
Meter Management Units (MMU)
kW, kvar, kVA, Max Demand since last Demand reset, kWh
(Import & Export), kvarh (Import & Export), V (U1 U2 U3) Phase
to neutral, between phase, Hz, Voltage THD% per phase to
neutral, between phase, Current A1, A2, A3, An, Max demand
per current, Current THD% each phase, Pf total, current %THD
(Total Harmonic Distortion).
Voltage (V) 5% to120% of range maximum
Current (A) 51% to 120% of nominal
Wh Class 1 IEC 62053-21
Pulse output (kWh)
240V AC, 50mA max, 100ms pulse length, 1 pulse = 0.1kWh
Baud rate: 2400, 4800, 9600, 19200, 34800
Parity: none / odd / even
Stop bits: 1 or 2
kWh, kvarh, CT ratio, LED blink rate, kW (P1 P2 P3),
kvar (P1 P2 P3), V (U1 U2 U3), A (A1 A2 A3), Pf total,
Hz, % Current distortion (d1 d2 d3),
Voltage (V) -20% to +15% of nominal 230VAC
Current (A) Ref 1, max 6, min 0.02
Class B according to EN 50470-1, -3,
Class 1 and 2 according to 62052-11, 62053-21, -23
0-247V AC/DC, 100mA max, 100ms pulse length,
1 pulse = 0.1kWh
MID class A and B, class E2 and M2
Enclosure Dimensions
Dimensions for 125A
CT Installation
Cable Length = 5m
44.557.2
18
48.5
66.7
L
Dimensions for 250A
Cable Length = 0.6m
48.8
66.7
L
2644.5
57.2
Wiring diagram
P1 P2
S1 S2
load
64 HAVELLS
MCCB Panel Board and Enclosures
MCCB Panel board General Characteristics
IP Rating
Conditional Short Circuit Rating
Short Circuit Withstand Rating
IP3X
RAL 7035 epoxy powder coating
35kA to BS EN 61439-1
30kA – 1s to BS EN 61439-1
IP3X
RAL 7035 epoxy powder coating
50kA to BS EN 61439-1
30kA – 1s to BS EN 61439-1
IP3X
RAL 7035 epoxy powder
coating
50kA to BS EN 61439-1
50kA – 1s to BS EN 61439-1
MCCB/SwD incoming device
Incoming earth terminal
Incoming neutral terminal
Outgoing earth terminal
Outgoing neutral terminal
MCCB outgoing device
* Recommended 120mm2
** Recommended 1 x 240mm2
*** Recommended 2 x 185mm2
150mm2 max*
M10
M8
50mm2
50mm2
16A-160A = 70mm2
2 x 240mm2** (M12 stud)
M10
M8
50mm2
50mm2
16A-160A = 70mm2
2 x 240mm2*** (M12 stud)
M10
M8
70mm2
70mm2
16A-160A = 70mm2,
200-250A = 150mm2
A D
250A
4 888 700 782 564
6,8 1034 700 940 654
12 1190 700 1097 564
400A
6 1055 700 922 500
12 1295 700 1160 500
18 1530 700 1396 500
630A
6 1175 850 1043 650
8 1255 850 1122 650
12 1415 850 1280 650
Depth for 250A, 400A, 630A = 197mm
C
B
B
197
5.5
Panel Board
D
A
B
D
136
Meter Box
197
250
197
Side Cable Box
A C
PowerSafe Distribution – Commercial & Industrial 65
N-PE: Voltage protection level Up at Uoc of 6 kV 1.2/50 μsand Isc of 3 kA 8/20 μs (per mode)
656 V2
L-PE: Voltage protection level Up at Uoc of 6 kV 1.2/50 μsand Isc of 3 kA 8/20 μs (per mode)
684 V2
Transient overvoltage performance L-N
Transient overvoltage performance L-PE
Transient overvoltage performance N-PE
Transient Overvoltage PerformanceTest Certificate
Surge Protective Device (SPD):
Furse ESP 415 M1
For installation in Havells distribution boards:
MCCB: PSPB254, PSPB256, PSPB258, PSPB406,PSPB408, PSPB4012, PSPB636, PSPB6312
The Havells/Furse solution combines best-in-class mains powerdistribution with transient overvoltage protection ensuringcontrolled and verified SPD installation in line with IET WiringRegulations 17th Edition, BS 7671:2008(+A1:2011), for optimalprotection of installed equipment.
Installed performance test:IEC 61643-11 Class III Combination waveform6 kV (1.2/50 μs voltage) 3 kA (8/20 μs current)
Date:
Transient specification (at SPD terminals)
Voltage protection level Up at Uoc of 6 kV 1.2/50 μsand Isc of 3 kA 8/20 μs (per mode)
600 V1
All testing performed in accordance with IEC 61643-11 Class III test 6 kV (1.2 μs voltage) 3 kA (8/20 μs current) forverifying SPD transient overvoltage protective performance at terminal equipment level.
2 Typical values, subject to manufacturing component tolerances. Essential detail relates to voltage protection levelUp <715 V for effective protection below impulse immunity/susceptibility of equipment.
Transient specification (installed performance - SPD to MCCB board)
L-N: Voltage protection level Up at Uoc of 6 kV 1.2/50 μsand Isc of 3 kA 8/20 μs (per mode)
712 V2
Target voltage protection level Up:(2 x peak operating voltage, 230 V AC system) 715 V
This document certifies that the Furse ESP 415 M1 SPD has beeninstalled on the Havells MCCB distribution board in accordancewith best practice principles to IET Wiring Regulations 17thEdition, BS 7671:2008(+A1:2011) and tested to achieve thevoltage protection levels (Up) shown above.
1 The maximum transient overvoltage let-through the SPD throughout the test (±5%), phase to neutral, phase to earthand neutral to earth.
Havells UK: Longbow House, 14-20 Chiswell Street, London, EC1Y 4TW Tel: 0843 2275 388Furse: Wilford Road, Nottingham, NG2 1EB Tel: 0115 964 3700
Signed:
Keith HerringtonR&D Manager, Furse ESP
12th July 2012
66 HAVELLS
Nominal input voltage 100-289V AC L-N (173-500V AC L-L)
Max. continuous input overload voltage 120% of nominal
Max. short duration voltage 2 x range maximum (1 second application input repeated 5 times at 5 minute intervals)
Nominal input voltage burden < 0.2VA per phase
Nominal input current 5A AC rms
Max. continuous input 120% of nominal
overload current
Max. short duration input current 10 x nominal (1 second application repeated 5 times at 5 minute intervals)
Frequency 45-66Hz
Operating range 110-400V AC nominal +/-10% (99-440V AC absolute limits) or 120-350V DC +/-20%(96-420V DC absolute limits)
Voltage (V) 0.5%
Current (A) 0.5%
Neutral current calculated (A) 4%
Frequency (Hz) 0.1 Hz
Power factor (PF) 1% of unity
Active power (W) +/- 1% of range
Reactive power (VAr) +/- 1% of range
Apparent power (VA) +/- 1% of range
Active energy (kWh) Class 1 (IEC 62053-21)
Reactive energy (kVArh) +/- 1% of range
THD 1% up to 31st harmonic
Response time 1sec
1 per module
Pulsed output relays
Contact rating 50mA max at 250V AC
Type Solid state relay
RS485 ModbusTM 1 ModbusTM channel per module
output module
Type 2-wire half duplex
Baud rate 2400, 4800, 9600, 19200, 38400
DIN 96 panel mount
Enclosure style 96x96x64.1mm (depth behind panel without module 58mm, with module 82.5mm)
Dimensions 92x92mm
Panel cut-out 1-5mm (1-3mm when used with IP65 cover)
Panel thickness IP52
Front protection rating IP30
Case protection rating Polycarbonate to UL94V0
Material 300g
Weight Shrouded screw-clamp 0.05-4mm wire
Terminals
Operating temperature -10°C to +55°C
Storage temperature -20°C to +70°C
Relative humidity 0-90% non-condensing
Shock 30g in 3 planes
Vibration 10Hz to 50Hz
Dielectric voltageWithstand test 3.25kV rms 50Hz for 1 minute between comms and measuring inputs, comm and aux, aux and measuring inputs
MCCB Panel Board Digital Metering System
PowerSafe Distribution – Commercial & Industrial 67
MCCB Panel Board Digital Metering System
3 Phase 4 Wire
1 Phase 2 Wire 3 Phase 3 Wire
68 HAVELLS
Moulded Case Circuit Breakers (MCCBs)
No. of Poles 3P/4PwSN
Standard current range / rating (In) A 16-160*
Thermal Release Setting Fixed
Magnetic release setting for current rating:
16A - 32A A 350
40A - 50A A 500
63A - 80A A 800
100A - 160A A 1000
Rated short circuit making
capacity (Peak) 1cm at 415V AC
KA
52.5
Rated ultimate short circuit
breaking capacity (lcu), KA
(at different voltages)
25
240V 40
415V 25
440V 16
500V 12
lcs = % lcu 50%
Weight SP Kg 0.35
TP Kg 0.93
4PwSN Kg 1.2
Terminal capacity (cable) Sq.mm 70
Bus bar (width) mm 10
Recommended Torque Nm 2.5
GH Frame Standard conformity : IEC 60947-2
Rated operational voltage : 500V AC
Rated Insulation Voltage : 750V AC
Type of release : Thermomagnetic
Utilisation Category : A
Rated frequency : 50/60 Hz
Ambient temp : 40oC (50oC on request)
Operating altitude : 2000 meters
Humidity : 0 - 90%
Rated impulse voltage : 8 KV
Cable Capacity Tunnel Terminals: 70mm2
PowerSafe Distribution – Commercial & Industrial 69PowerSafe Distribution – Commercial & Industrial
Three Pole Three Pole with Extended Terminals
Time/Current Characteristics
Energy Let Through Characteristics
70 HAVELLS
AAN
No. of Poles 1P/3P/4PwSN
Standard current range / rating (In) A 25-250*
Thermal release setting (Adjustable) 70-100% of ln
Magnetic release setting for current rating:
25A - 63A 400A
80A - 125A 800A
160A - 250A 1600A
Rated short circuit making
capacity (Peak) 1cm
KA
73.5
52.5
Rated ultimate short circuit
breaking capacity (lcu), KA
(at different voltages)
(25-125A) (25-250A)
240V 50 40
415V 35 25
440V 35 25
500V 25 18
lcs = % lcu 75% 75%
Weight SP (Single Pole) Kg 0.7
TP (Triple Pole) Kg 1.8
FPwSN (Four Pole
Switched Neutral)
Kg
2.4
Terminal capacity (cable) Sq.mm 70 (upto 100A)/150 (125A-250A)
Bus bar (width) Sq.mm 25 (125A-250A)
Recommended Torque Nm 10
AAN FrameStandard conformity : IEC 60947-2
Rated operational voltage : 500V AC
Rated Insulation Voltage : 750V AC
Type of release : Thermomagnetic
Utilisation Category : A
Rated frequency : 50/60 Hz
Ambient temp : 40oC (50oC on request)
Operating altitude : 2000 meters
Humidity : 0 - 90%
Rated impulse voltage : 8 KV
Cable capacity Tunnel Terminals: 150mm2
Moulded Case Circuit Breakers (MCCBs)
PowerSafe Distribution – Commercial & Industrial 71
Energy Let Through
Characteristics
Time/Current Characteristics
72 HAVELLS
Moulded Case Circuit Breakers (MCCBs)
FN FrameStandard conformity : IEC 60947-2
Rated operational voltage : 500V AC
Rated Insulation Voltage : 750V AC
Type of release : Thermomagnetic
Utilisation Category : A
Rated frequency : 50/60 Hz
Ambient temp : 40oC (55oC on request)
Operating altitude : 2000 meters
Humidity : 0 - 90%
Rated impulse voltage : 8 KV
Cable capacityTunnel Terminals: 185mm2
FN-Frame
No. of Poles 3P/4PwSN
Standard current ratings (In) A 25-250*
Thermal release setting Fixed
Magnetic release setting for current rating Fixed
25A - 32A 500A
40A - 80A 800A
100A - 125A 1250A
160A - 250A 1600A
Rated short circuit making
capacity (Peak) 1cm
KA
73.5
Rated ultimate short circuit
breaking capacity (lcu), KA
(at different voltages)
240V 50
380V 35
415V 35
500V 25
lcs = % lcu 100%
Weight TP (Triple Pole)/FPwSN Kg 2.9/3.8
Terminal Type M8
Terminal capacity (cable) Sq.mm 185
Bus bar (width) mm 18
PowerSafe Distribution – Commercial & Industrial 73
Time/Current Characteristics
74 HAVELLS
Moulded Case Circuit Breakers (MCCBs)
CH FrameStandard conformity : IEC 60947-2
Rated operational voltage : 500V AC
Rated Insulation Voltage : 690V AC
Type of release : Thermomagnetic
Utilisation Category : A
Rated frequency : 50/60 Hz
Ambient temp : 40oC (50oC on request)
Operating altitude : 2000 meters
Humidity : 0 - 90%
Rated impulse voltage : 8 KV
Cable capacity240mm2 (M12 stud)
No. of Poles 3P/4PwSN
Standard current ratings (In) A 160-800*
Thermal release setting (Adjustable) 70-100% of In
Magnetic release setting Adjustable
160-315A CN/CH Frame 5-10 times In
400-800A CN/CH Frame 4-10 times In
Rated short circuit making
capacity (Peak) 1cm
KA
105
Rated ultimate short circuit
breaking capacity (lcu), KA
(at different voltages)
240V 70
380V 50
415V 50
500V 35
lcs = % lcu 50%
Weight TP (Triple Pole) Kg 9.2
FPwSN (Four Pole with
Switched Neutral)
Kg
11.6
Terminal capacity (cable) Sq.mm –
Bus bar (width) mm 40
PowerSafe Distribution – Commercial & Industrial 75
Energy Let Through
(I2t) Characteristics
Time/Current Characteristics
76 HAVELLS
Maximum Earth Loop Impedance
GH Frame MCCB
Rating SP, TP
(16-32A) 350
(40-50A) 500
(63-80A) 800
(100-160A) 1000
Current rating (A) 16 20 25 32 40 50 63 80 100 125 150 160
0.4 Second Tripping Time
5.00 Second Tripping Time
Current rating (A) 16 20 25 32 40 50 63 80 100 125 150 160
0.4 Second Tripping Time
5.00 Second Tripping Time
AAN Frame MCCB
FN Frame MCCB
Current rating (A) 25 32 40 50 63 80 100 125 160 200 250
0.4 Second Tripping Time
5.00 Second Tripping Time
Current rating (A) 25 32 40 50 63 80 100 125 160 200 250
0.4 Second Tripping Time
5 Second Tripping Time
Rating SP, TP
(25-63A) 400
(80-125A) 800
(160-250A) 1600
PowerSafe Distribution – Commercial & Industrial 77
Maximum Earth Loop Impedance
PowerSafe 10kA MCB
CN/CH Frame MCCB
Current rating (A) 160 200 250 315 400 500
0.4 Second Tripping Time
5.00 Second Tripping Time
Current rating (A) 630 800 1000 1250 1600 Magnetic Trip Stting
0.4 Second Tripping Time High
5.00 Second Tripping Time Low
Rating SP, TP
(160-315A) 5-10 In
(400-800A) 4-10 In
Current Rating (A) 6 10 13 16 20 25 32 40 50 63
5 Second Tripping Time
0.4 Second Tripping Time
Current Rating (A) 6 10 13 16 20 25 32 40 50 63
5 Second Tripping Time
0.4 Second Tripping Time
78 HAVELLS
MCB/MCCB Discrimination table
PowerSafe Device GH Frame – 25kA MCCB AAN Frame – 25kA MCCB
Circuit Breaker Rating (A) 16 20 32 40 50 63 80 100 125 160 25 32 40 50 63
B Curve 6kA
and 10kA MCB
2 T T T T T T T T T T T T T T T
4 T T T T T T T T T T T T T T T
6 T T T T T T T T T T T T T T T
10 T T T T T T T T T T T T T T T
13 T T T T T T T T T T T T T T T
16 T T T T T T T T T T T T T T
20 T T T T T T T T T T T T T
25 T T T T T T T T T T T T
32 T T T T T T T T T T
40 T T T T T T T T
50 T T T T T T
63 T T T T
C Curve 6kA
and 10kA MCB
2 T T T T T T T T T T T T T T T
4 T T T T T T T T T T T T T T T
6 T T T T T T T T T T T T T T T
10 T T T T T T T T T T T T T T T
13 T T T T T T T T T T T T T T T
16 T T T T T T T T T T T T T T
20 T T T T T T T T T T T T T
25 T T T T T T T T T T T T
32 T T T T T T T T T T
40 T T T T T T T T
50 T T T T T T
63 T T T T
25kA GH
Frame MCCB
16 T T T T T T T
20 T T T T T T T
25 T T T T T T T
32 T T T T T T T
40 10kA 10kA T T T
50 10kA 10kA T T T
63 T T T
80 T T T
100
125
160
25kA – AAN
Frame MCCB
25 7.5kA 7.5kA 7.5kA 8kA 8kA
32 7.5kA 7.5kA 7.5kA 8kA 8kA
40
50
63
80
100
125
160
200
250
35kA – FN
Frame MCCB
125
160
200
250
PowerSafe Distribution – Commercial & Industrial 79
FN Frame – 35kA MCCB CH Frame – 50kA MCCB D Frame – 50kA MCCB
80 100 125 160 200 250 160A 200A 250A 160 250 320 400 500 630 800 630 800 1000 1250 1600
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T T T T T T T T
14kA 14kA 14kA T T T T T T T T T T T T T T T
14kA 14kA 14kA T T T T T T T T T T T T T T T
14kA 14kA 14kA T T T T T T T T T T T T T T T
14kA 14kA 14kA T T T T T T T T T T T T T T T
13kA 14kA 14kA T T T T T T T T T T T T T T T
12.5kA 14kA 14kA T T T T T T T T T T T T T T T
12.5kA 13kA 13kA T T T T T T T T T T T T T T T
12.5kA 13kA 14kA 15kA T T T T T T T T T
10kA 10kA 10kA 14kA 14kA 14kA T T T T T T T T T T T T T T T
10kA 10kA 10kA 14kA 14kA 14kA T T T T T T T T T T T T T T T
10kA 10kA 10kA 14kA 14kA 14kA T T T T T T T T T T T T T T T
10kA 10kA 10kA 14kA 14kA 14kA T T T T T T T T T T T T T T T
10kA 10kA 10kA 14kA 14kA 14kA T T T T T T T T T T T T T T T
14kA 14kA 14kA T T T T T T T T T T T T T T T
13kA 13kA 13kA T T T T T T T T T T T T T T T
13kA 13kA 13kA T T T T T T T T T T T T T T T
T T T T T T T T T T T
T T T T T T T T T T T
T T T T T T T T T T
T T T T T T T T T T T T T T T T T T
T T T T T T T T T T T
T T T T T T T T T T T
T T T T T T T T T T
Not applicable for Discrimination as these combinations have Ith values or breaking capacities downstream higher than that of upstream CB.
Value Value Partial Discrimination for which current values are mentioned and the maximum fault current value for which discrimination is ensured.
For fault currents above this value, the 2 circuit breakers trip simultaneously.
T Total Discrimination, also for all fault current values the circuit breaker CB2 opens and CB1 remains closed.