3d printing @ l’oreal · 2020. 4. 21. · 3d printed mockup in house pilot molds s/t 3d printing...
TRANSCRIPT
![Page 1: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/1.jpg)
3D PRINTING @ L’OREAL
TECH’DAY Allizé October 1st 2019
Anne DEBAUGE – Digital Transformation Pack&Dev
![Page 2: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/2.jpg)
C1 – Usage interne
CONSUMERS TODAY
WE WANT PRODUCTS THAT MEET
OUR SPECIFIC NEEDS
WE WANT NEW EXPERIENCES
WE ARE ECO-CONSCIOUS
WE WANT SAFE PRODUCTS
WE WANT TO FIND ANY PRODUCT,
ANYTIME, ANYWHERE
WE ARE HYPER-CONNECTED
![Page 3: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/3.jpg)
C1 – Usage interne
CONSUMERS TODAY
![Page 4: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/4.jpg)
C1 – Usage interne
5 KEY PRIORITIES
ACCELERATED DEVELOPMENT
AUGMENTED PRODUCT
AGILEOPERATIONS
PERSONNALISATION NEW FRONTIER :DATA/AI/ANALYTICS
Impatient Connected AnythingVersatileImpatient
Individualsolutions
ImpatientAnywhereAnytime
Personalized
NEW CONSUMERS4
![Page 5: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/5.jpg)
WHERE DO WE USE 3D PRINTING ?
Finish good Mockups Plants Injection mold PLV Bioprinting
![Page 6: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/6.jpg)
C1 – Usage interne
TTM GAINS ON PACK&DEV DIGITAL PROJECTS
0 5 10 15 20 25 3035
RPA GAIA
Augmented info App
Magellan App
Elium
Instalaunch
IODA
Cobot MU
L'OREAL GO
Costing Tool
Digital Simulation
Virtual reality
Graphic Chain
Digital Printing
Mold 4.0
Digital BAT
3D printing proto&FI
3D printed launch
weeks
![Page 7: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/7.jpg)
C1 – Usage interne
3D PRINTING VISION
3D printed Mockup
In house
Pilot molds S/T
3D printing Metal Molds +
factory tools3D Production
New Ecosystems
New Business Model
CONTROL TOOLS
SPARE PARTS
In house
CAD + 3D printing
in house
1st Launch April 2019
![Page 8: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/8.jpg)
C1 – Usage interne
TECHNOLOGIES EVOLUTIONS
8
CHAOS & AMAZEMENT
IPHONE MOMENT
DISAPPOINTMENT
![Page 9: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/9.jpg)
C1 – Usage interne
1ST LAUNCHBY 3D PRINTING
![Page 10: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/10.jpg)
C1 – Usage interne
1ST LAUNCHBY 3D PRINTING
![Page 11: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/11.jpg)
C1 – Usage interne
ADDUP TECHNOLOGY LBM – LIMITED EDITION OF 50 SAMPLES
11
![Page 12: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/12.jpg)
C1 – Usage interne
FINISHING STEPS
12
Steel MLCM 316L
![Page 13: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/13.jpg)
C1 – Usage interne
FINISHING STEPS
13
![Page 14: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/14.jpg)
C1 – Usage interne
SHARING OF OUR LEARNING
14
1. ALWAYS INCLUDE ALL STEPS IN IMPLEMENTATION, DO NOT WORK IN SILO
2. NEW APPLICATIONS NEW CHALLENGES
3. OPEN MINDSET
![Page 15: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/15.jpg)
C1 – Usage interne
1
5
1 4 53D DESIGN 3D TECHNICAL DEFINITION &
DIGITALE SIMULATION
SKETCHES MOCKUP FABRICATION
2 33D PRINTING
«DIGITAL PACKAGING FACTORY » : FROM IDEA TO MOCKUP
![Page 16: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/16.jpg)
C1 – Usage interne
FROM YOUR 3D CAD
TO YOUR PROTO IN 24H
PACK DEVELOPMENT
16
Since
1993
33 3DPrinters in
6 3DLab
![Page 17: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/17.jpg)
C1 – Usage interne
RAPID PROTOTYPING
Development of transparent mock-ups to approve fill levels
DESIGN & DEVELOP
- 1 month
Risk
New field
Sharing PP like
development with external
3D printing community
![Page 18: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/18.jpg)
C1 – Usage interne
USERTEST CUT
Ambre Solaire – CUT Renovation. Internal printing of 200 adaptors instead of launching pilot tooling
- 11 weeks
- 1 mold
TTM
DESIGN & DEVELOP
![Page 19: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/19.jpg)
C1 – Usage interne
ALL VALUE CHAIN
• Optimal conceptions
Deployment WW 9000 mockups
• Anticipate risks with CUT
• Tool adjustments
• subcontractors assistance
• Agile FI
• Quality tools
• Reduce format
change time
Right first Time Better partnership Better performance Agility
DESIGN& DEVELOP SOURCE SERVEPRODUCE
+ 30 3DPrinters
in 23 plants
![Page 20: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/20.jpg)
C1 – Usage interne
PROTO-TOOLING
Development of format parts for line trials
PRODUCE
FI - 11 weeks
New field
![Page 21: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/21.jpg)
C1 – Usage interne
PUCKS & PRODUCTION CHANGE PARTS
21
FI - 11 weeks
New field
![Page 22: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/22.jpg)
C1 – Usage interne
ASSEMBLY TOOLING
Valentino: New formatSpecific tooling for alignment & manual assembly of ring
PRODUCE
Ergonomy/Quality
![Page 23: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/23.jpg)
C1 – Usage interne
PROTO-TOOLING
Internal design and fabrication of change parts for assembly
PRODUCE
Agility
New field
![Page 24: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/24.jpg)
C1 – Usage interne
PROTO-TOOLING
Garnier: Fresh Mix powder filling & assemblyInternal fabrication of precise tools for compatibility & sub-contract filling
SOURCE
- 3 weeks on compat
ETP no weight
0 defects
![Page 25: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/25.jpg)
C1 – Usage interne
PROTO-TOOLING
Specific tooling for alignment checking
PRODUCE
- 3 weeks
Right First Time
![Page 26: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/26.jpg)
C1 – Usage interne
RAPID PROTOTYPING
Line trials using steel-charged PLA to replicate centre of gravity with glass
Printed, steel-charged PLA
Density = 2.5
Old format, glass
Density = 2.5
PRODUCE
- 4 weeks
New field
![Page 27: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/27.jpg)
C1 – Usage interne
- 4 weeks stock
QUALITY CONTROLS
Development of label control guides
![Page 28: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/28.jpg)
C1 – Usage interne
GRIPPERS
28
- 4 weeks
stock
![Page 29: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/29.jpg)
C1 – Usage interne
EXPERIMENTAL TOOLING
29
Big-bag deformation
simulation
- 2 weeks
New field
![Page 30: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/30.jpg)
C1 – Usage interne
3D PRINTING WET POWDER TOOL Gains
- 3 weeks
better quality
new fields
![Page 31: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/31.jpg)
PILOT MOLDS
31
15 days - 3 000 €
100 pieces
60 days - 20 000 €
+1000 pieces
Prodways technologie
Somos Plastcure Rigid 10500
Injection de PP, PE et PET
Cresilas technology
![Page 32: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/32.jpg)
C1 – Usage interne
SHARING OF OUR LEARNING
32
1. TRAINING CAD+USES
2. SELF-SERVICE USE
3. UNLEASH TALENTS
4. RECOGNITION INITIATIVES
5. COMMUNITY ANIMATORS
![Page 33: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/33.jpg)
C1 – Usage interne
![Page 34: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/34.jpg)
C1 – Usage interne
MATERIALS
34
• CARBON RPU70 DLP
• 3D SYSTEM PA12 SLS
• HP PA 11 MJF
• EXCELTEC PA11, PA12 TPU SLS
• RICOH PP SLS
• FOOD GRADE : FDM, ARBURG…
![Page 35: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/35.jpg)
C1 – Usage interne
WASTE IN FILAMENT
Trials with extruder 3devo
Work in progress no waste to recycle mockups into new mockups
![Page 36: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/36.jpg)
C1 – Usage interne
3D PRINTING PERSONAL USES
UPSKILLING
TEAMS
Gains
![Page 37: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/37.jpg)
C1 – Usage interne
SHARING OF OUR LEARNING
37
1. NEVER STAY ON PRECONCEPTIONS
2. BE CURIOUS
![Page 38: 3D PRINTING @ L’OREAL · 2020. 4. 21. · 3D printed Mockup In house Pilot molds S/T 3D printing Metal Molds + factory tools 3D Production New Ecosystems New Business Model CONTROL](https://reader031.vdocuments.mx/reader031/viewer/2022011914/5fc17a0fbf9e2c543b18e864/html5/thumbnails/38.jpg)
MERCI