3d printing – fdm, polyjet and bioprinting · 3d printing – fdm, polyjet & bioprinting ......

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Introductory Medical Device Prototyping 3D Printing – FDM, Polyjet & Bioprinting Prof. Steven S. Saliterman, http://saliterman.umn.edu/ Department of Biomedical Engineering, University of Minnesota

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Page 1: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Introductory Medical Device Prototyping

3D Printing – FDM, Polyjet & Bioprinting Prof. Steven S. Saliterman, http://saliterman.umn.edu/ Department of Biomedical Engineering, University of Minnesota

Page 2: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Topics

Medical Device Center & Anderson Labs in ME. Printers & filaments. Slicer programs:

Cura MakerBot

Making a part: Importing SolidWorks parts. Positioning Optimizing print quality with Settings. Printing

SolidWorks tutorial examples. Polyjet printing. Biofabrication - Bioprinting

Page 3: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Medical Devices Center 3D Printers…

Page 4: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Anderson Labs in Mechanical Engineering…

Page 5: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Lulzbot Taz 3D Printer Bed and Extruder Temperature

Page 6: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Filament – ABS or PLA

Page 7: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Printing a SolidWorks Part

Page 8: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Save as .STL File…

Page 9: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

What is an STL File?

Standard tessellation/triangulation language is a 3D file format which uses a series of triangles to describe the outer surfaces of a 3D model.

Industry standard. There is no color, texture or additional attributes

i.e. features. You can improve the “resolution” or accuracy by

selecting “Options” and changing the settings.

Dassault Systems

Page 10: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

SolidWorks STL Settings (Options)…

• Binary files are smaller. • Deviation is expressed as

a linear dimension and refers to the maximum distance that the facet of the .stl file is permitted to be away from the original geometry.

• Angle refers to the angular deviation allowed between adjacent triangles,

Dassault Systems

Page 11: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Resolution Settings…

Ideal Too Course Optimal File to Large

The optimal setting is going to be printer dependent, and requires some experimentation.

Dassault Systems

Page 12: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Slicer Software Options

Anderson Labs - Lulzbot Taz Cura Software

MDC – MakerBot & Rostock Max MakerBot Software USB drive with machine code

MakerGear Simply 3D SD Card with machine code

Page 13: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Cura Software…

Page 14: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

MakerBot Software…

Page 15: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Run MakerBot & Open .SLT File…

Select Auto Layout or place as you wish.

Page 16: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Scaling & Rotation…

Page 17: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Different Parts Together…

Page 18: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Review Specific Printer Settings with Supervisor…

Page 19: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Infill, Support and Model Settings…

Page 20: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Extruder & Raft Settings…

Page 21: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Finished Part Examples (front & back)…

Page 22: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Case…

Page 23: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Solidworks Tutorial & Simplify 3D Software…

Page 24: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Machine Control (Simplify 3D)…

Page 25: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Menger or Sierpinski Sponge…

Page 26: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Hookup Wire Holder…

Page 27: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Snap-in Support Bar…

Page 28: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Wire Lead Bender Tool

Page 29: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

SolidWorks Tutorials

Page 30: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Stratasys 3D Polyjet Printer

Page 31: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Head & Neck Anatomy…

Page 32: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Heart – Inside and Outside…

Page 33: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Hand & Wrist…

Page 34: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Bioprinters

Prof. Angela Panoskaltsis-Mortari’s BMEn 5920, Special Topics in 3D Bioprinting

Page 35: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Anatomically correct constructs from medical imaging data.

Porous structures. Co-culturing of multiple cell types. Precise patterning of cells and ECM. Controlled deliver of growth factor and genes. Potential for high-throughput fabrication. Suitable vascularization - eventually! Remember the

need for a vascular network in relationship to the diffusion length of oxygen.

Advantages of Bioprinting…

Page 36: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Making a Nose…

Page 37: 3D Printing – FDM, Polyjet and Bioprinting · 3D Printing – FDM, Polyjet & Bioprinting ... SolidWorks STL Settings ... SD Card with machine code . Prof. Steven S. Saliterman

Prof. Steven S. Saliterman

Summary

Medical Device Center & Anderson Labs in ME. Printers & filaments. Slicer programs:

Cura MakerBot

Making a part: Importing SolidWorks parts. Positioning Optimizing print quality with Settings. Printing

SolidWorks tutorial examples. Polyjet printing. Biofabrication - Bioprinting