3d automated inspection in industry 4 - hong kong automation … · 2017-03-22 · t e t e t e t e...

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

International Industrial Automation Technology Forum

Automotive Industry

Yann Nee | 15.03.2017 | Hong Kong

3D Automated Inspection in Industry 4.0

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

GOM – A Technology Company

3D Automated Inspection in Industry 4.0 | Yann Nee 2

GOM develops, produces and distributes software, machines and systems for industrialautomated 3D Scanning and 3D Testing based on latest research results and innovative optical technologies.

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Metrology Systems


ATOSFull-field3D Scanning

ARAMISOptical 3D Deformation Analysis

ARGUSOpticalForming Analysis

TRITOPMobileOptical CMM

PONTOS LiveMobile Optical 3D Measuring System

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

GOM – Headquarters


Founded in 1990

Private owned company

GOM Group with 8 companiesand branches

Continuous growth to over490 employees within GOM Group

GOM headquarters in Braunschweig

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture


GOM – Network

With partners

60 sites worldwide

1,000 metrology specialists

In China, partnerhship with Protechnic

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture


Cars are everywhere in our daily life

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

93.000.000 light weight cars sold in 2016


Automotive Industry worldwide

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

28.000.000 cars sold in China


Automotive Industry in China

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Exportation of Chinese cars remains low:

• Compared to Germany, Japan, US…

• Rank 22

• 0.6% market share in 2015

Studies shows difficulties in:

• Quality

• Design

• Technology inside

• Labor costs

Directions:

• Increase productivity

• Automation

• Industry 4.0

• Keep competitive price


Chinese Carmaker challenges

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Industry 4.0 is the current trend of automation and data exchange in manufacturing

technologies. It includes cyber-physical systems, the Internet of things and cloud computing. Industry 4.0 creates what has been called a "smart factory". Within the modular structured smart factories, cyber-physical systems monitor physical processes, create a virtual copy of the physical world and make decentralized decisions. Over the Internet of Things, cyber-physical systems communicate and cooperate with each other and with humans in real time, and via the Internet of Services, both internal and cross-organizational services are offered and used by participants of the value chain.

[Wikipedia]


Industry 4.0 - Smart Factory - IoT

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

1. IoT – Digitalization - Data exchange

2. Big Data and Decentralized decision

3. Virtualization

4. Automation

5. Customization

6. Cobots


Smart Factory

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture



3. Virtualization

4. Automation

5. Customization

6. Cobots


Smart Factory

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Digitalization:

• All elements of productions have a Digital representation

Internet of things:

• Internetworking of all cyber-physical systems

• Collect and exchange data in real time

• Horizontal and also vertical integration


Digitalization and IoT

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Metrology is the science of measurement:

• CAD (nominal model)

• Dimension of real components

2 systems used:

1. CMM

• Coordinate Measuring Machine

• Typical speed: ~1 point per sec

• 1950


Quality Management

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture


CMM

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture




2 systems used:

1. CMM



• 1950

2. 3D Scanning

• GOM: ATOS System

• Speed: up to 16.000.000 points per shot in 4 sec

• 1995


Quality Management

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture


3D Scanning of Clay Model

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture




2 systems used:

1. CMM



• 1950

2. 3D Scanning

• GOM ATOS System

• Speed: up to 16.000.000 points per shot in 4 sec

• 1990

GOM Systems allows Digitalization of real parts in to 3D data


Quality Management

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture


Digitalization real part in 3D data

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture



3. Virtualization

4. Automation

5. Customization

6. Cobots


Smart Factory

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Top floor:

• Monitor thousands of parts

• Optimize sequences

• Easy to find bottlenecks

• Rapid visual analysis for immediate action

• Data accessible at all times


Big Data

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture


3D Data (Mesh)

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture


CAD Model

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture


Quality analysis

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

3D Scanning vs CMM report


Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture


Example at BMW (Mini)

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Top floor:

• Monitor Quality trends

• Optimize critical processes

• Fast visual analysis of problems

• Data accessible at all time


Big Data

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Shop floor:

• Decision are made locally

• No need of human intervention

• Ex: Adaptive Optimization in real time of machine using 3D data


Decentralized decision

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

CNC Machine:

Data exchange in real time used to optimize automatically and directly machining

Adaptive Optimization in real time

3D Automated Inspection in Industry 4.0 | Yann Nee

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture



3. Virtualization

4. Automation

5. Customization

6. Cobots


Smart Factory

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Long time between:

• First designed car

• Commercial product

Applications:

• Simulation

• Setup assembly line

• Optimization of production systems

Existing departments:

• Launch team (Ford,…)

• Pilot Hall (VW group,…)

• Setup phase

Problems:

• Unexpected behavior

• Simulation too simple

• Lots of “Try out” and Optimization

• Cost time / money


Virtualization

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Trend of development towards:

• Virtual Reality

• Augmented Reality

• Advanced Simulation


Virtualization

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture


Virtualization

At Mercedes-Benz

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

GOM is developing Virtual Assembly analysis:

• Simulation of parts when assembled

• Prediction of part penetrations or gaps

• Track problems before parts produced


Virtualization in simulation

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture



3. Virtualization

4. Automation

5. Customization

6. Cobots


Smart Factory

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Automated 3D Inspection


Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Automating the Complete Measurement and Inspection Process

The automation of optical 3D metrology is necessary to meet industrial requirements:

∙ Less operator influence

∙ Higher throughput

∙ More parts can be measured

∙ More information is gathered

∙ Higher process self safety

Include scanning of Bar code / Tag / QR



4.0

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture


Example at BMW (Mini)

255min

80min

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture


Design: Clay model at BMW

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture


Example at Audi

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Project customized cell:

• Typically 6 months to 1 year

• Hard to keep up with the demands

Industry 4.0 needs some standardization as well to accelerate development!


We need Standard solution

Standardized:

• Typically 3 days to 2 weeks

• ScanBox Products

• Success at GOM

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

ScanBox Family

• From 1 mm to 5 m



Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Inline Measurement at VW


Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture



3. Virtualization

4. Automation

5. Customization

6. Cobots


Smart Factory

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Smart Factory will offer endless possibilities to customize your own car

• Optimization of sequence of the whole supply chain by CRM

• Just in time


Customization

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

3D Printing:

• Print what you want

• Plastic and Metal

• Good Chinese brands 3D Printers

• New technology and materials


Customization

3D printing at VW Group

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

May be in near future, printing directly a car…


3D Printing

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture


Customization

3D Scanning: Scan what you want

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture



3. Virtualization

4. Automation

5. Customization

6. Cobots


Smart Factory

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

• Collaborative Robots is a big trend in Smart factory and Industry 4.0


Collaboration between Human and Robot

Mercedes-Benz

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture


Let’s not forget…

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

2 operation modes for collaborative robots (“Cobots”)

Mode 1: Speed and Separation Monitoring

∙ Uses regular industrial robots

∙ Needs vision system to detect the proximity of the worker

∙ Used for operations that require frequent worker presence

Mode 2: Power and Force Limiting

∙ Not regular industrial robots

∙ Has force limiting features

∙ Does not require additional safety devices

(in most cases, still requires a risk assessment)

∙ Option of hand-guiding

∙ Universal Robots UR3, UR5, UR10, Rethink Robotics Baxter,

Sawyer, KUKA LBR iiwa, ABB Yumi, Fanuc CR-35iA


Collaborative Robots

http://blog.robotiq.com/universal-robots-releases-ur3

http://blog.robotiq.com/bid/64942/Collaborative-Robot-Series-Universal-Robots

http://blog.robotiq.com/bid/64415/Collaborative-Robot-Series-Baxter-from-Rethink-Robotics

http://blog.robotiq.com/new-collaborative-robot-sawyer-from-rethink-robotics

http://blog.robotiq.com/bid/65588/Collaborative-Robot-Series-KUKA-s-New-IIWA-LWR-5

http://blog.robotiq.com/does-abb-yumi-is-the-next-generation-of-collaborative-robot

http://blog.robotiq.com/fanuc-first-collaborative-robot

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture



GOM is active in following the trend of collaborative robots

KUKA

∙ 2010 Visit of headquarter to test the LBR 4+ (prototype of LBR iiwa)

∙ At that time there was very low progress in development of the LBR

∙ Highly priced

∙ Technically most advanced collaborative robot series

Universal Robots

∙ 2011 Visit of headquarter in Denmark

∙ At that time not very professional robot, many quality issues

∙ 2014 GOM becoming OEM partner for Universal Robots

∙ 2014 GOM bought UR10 robot for own studies

∙ Low list price

Fanuc

∙ 2015 Visit of Fanuc Japan for premiere of new collaborative robots

∙ 2015 Hands-on in Fanuc Germany headquarter

∙ Highly priced

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture



Research projects

2012+2013: Two year research project with official funding. „Robot Inspect: Mobile optical 3D-Inspection using collaborative light weight robot and automated teaching.”

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture



Research projects

2015: Bachelor Thesis: “Examination of collaborative robots for metrology”

Repeatability

Accuracy

Force limit

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Collaborative robots is a mega-trend in automation and will bring many new excitingsolutions in the future

GOM is following this trend carefully since many years

At this moment we try to integrate new technologies at the right time, that means

∙ More mature technology

∙ New norm and guideline towards safety

∙ Ready for market with the right robot speed

∙ Cost effective



Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Smart Factory 4.0:



3. Virtualization

4. Automation

5. Customization

6. Cobots

Conclusion


Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

GOM contribution is only a small part

Conclusion


Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

The 4th Industrial Revolution needs the contribution of

each and everyone of

YOU

Conclusion


Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Text

Pic

ture

Thank you for your attention.

[email protected]

GOM – Precise Industrial 3D Metrology


3d automated inspection in industry 4 - hong kong automation … · 2017-03-22 · t e t e t e t e...

Documents