36/380 sport setup - microsoft · 36/380 sport setup page 1 of 4 part number 9991903 03/07 36/380...

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Page 1 of 4 36/380 Sport Setup Part Number 9991903 03/07 36/380 Sport Setup 1. Install the props and drain plug. 2. Remove tape and clean the areas where the bridge will set. Check for voids along the top of the windows. 3. On bridge remove starboard box out under switch panel and take off port aft access panel. 4. Apply sealant (732 white silicone # 8101201) around deck bolts. Apply sealant (white sikaflex # 8105901) around deck where bridge will set, including the top of patio door. 5. ere are four lifting eyes points for bridge.

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Page 1: 36/380 Sport Setup - Microsoft · 36/380 Sport Setup Page 1 of 4 Part Number 9991903 03/07 36/380 Sport Setup 1. Install the props and drain plug. 2. Remove tape and clean the areas

Page 1 of 436/380 Sport Setup Part Number 9991903 03/07

36/380 Sport Setup

1. Install the props and drain plug.

2. Remove tape and clean the areas where the bridge will set. Check for voids along the top of the windows.

3. On bridge remove starboard box out under switch panel and take off port aft access panel.

4. Apply sealant (732 white silicone # 8101201) around deck bolts.

Apply sealant (white sikaflex # 8105901) around deck where bridge will set, including the top of patio door.

5. There are four lifting eyes points for bridge.

Page 2: 36/380 Sport Setup - Microsoft · 36/380 Sport Setup Page 1 of 4 Part Number 9991903 03/07 36/380 Sport Setup 1. Install the props and drain plug. 2. Remove tape and clean the areas

Page 2 of 436/380 Sport Setup Part Number 9991903 03/07

36/380 Sport Setup

6. Position bridge over boat. Run appropriate wires thru aft

starboard corner; and appropriate wires thru aft port corner.

7. Set bridge in place, making sure that no wires get caught or pinched off. Make sure the bridge is pushed all the way forward.

8. With the bridge in place, bolt it down. a. Three bolts under forward of bridge. b. One bolt on each side aft.

9. Before installation of electronics arch remove screws from side wings on bridge windshield to allow installation of arch.

Clean around the studs where electronics arch sets.

Put silicone around the studs and hole opening where wires and cable come thru.

Place Tuff Gel on studs. Lift arch from cockpit and set on studs.

Put plate, flat washer, lock washer and nut on stud and tighten arch down.

10. Reinstall windshield to bridge and arch.

Put silicone in screw holes. Cosmetically seal around windshield

and arch base.

11. Connect the arch wires to the corresponding bridge wires and tie them up.

12. Install anchor light to top of arch. Remember to seal hole where wire comes thru and to use Tuff Gel on fasteners.

Cosmetically seal around base of anchor light.

Page 3: 36/380 Sport Setup - Microsoft · 36/380 Sport Setup Page 1 of 4 Part Number 9991903 03/07 36/380 Sport Setup 1. Install the props and drain plug. 2. Remove tape and clean the areas

Page 3 of 436/380 Sport Setup Part Number 9991903 03/07

36/380 Sport Setup

13. Connect wires below starboard switch panel and aft port corner of bridge.

Run shift, throttle cable and steering lines to helm and hook up.

After testing, screw starboard box in and cosmetically seal around it.

Reinstall port aft access plate.

14. Remove forward lifting eyes and install bridge navigation lights on the bridge.

Apply silicone sealant around wire and screws and fill hole.

15. Install the helm and companion seats onto their bases.

Also install helm forward bench seat.

16. Under forward of bridge install three white panels. Remember to use silicone on screws.

Page 4: 36/380 Sport Setup - Microsoft · 36/380 Sport Setup Page 1 of 4 Part Number 9991903 03/07 36/380 Sport Setup 1. Install the props and drain plug. 2. Remove tape and clean the areas

Page 4 of 436/380 Sport Setup Part Number 9991903 03/07

36/380 Sport Setup

17. Cosmetically seal aft bridge to cabin top seam.

18. Install white drip cap above patio door. Remember to use silicone on screws and cosmetically around cap.

19. Install canvas bow set and canvas (if ordered).