3 scrollsaw projects

#P688 - Peace on Earth Music BoxCDCatalog - FREE Bonus Pattern

Top

/ B

ott

om

(A

)St

ock:

1/4

”, c

ut 1

eac

h

Das

hed

line

indi

cate

spl

acem

ent o

f Fr

ame.

Smal

l das

hed

line

indi

cate

s pl

acem

ent o

fFo

ot o

n B

otto

m.

Cou

nter

sink

botto

msi

de o

f B

otto

man

d at

tach

to F

ram

ew

ith #

6 x

3/4”

scr

ews.

Cut

slo

t in

Top

only

. Adj

ust

slot

, if n

eces

sary

, for

thic

knes

sof

mat

eria

l use

d.

Dri

ll 3/

8” in

Top

for

turn

tabl

e sh

aft a

nd in

Bot

tom

for

key

.

Rou

ndov

er to

ped

ge b

ysa

ndin

g.

GREAT AMERICANSCROLLSAW PATTERNS

THE BERRY BASKETP.O. BOX 925CENTRALIA, WA 98531360-736-7020Fax 360-736-7336© Copyright 2001All Rights Reserved

ORIGINAL DESIGNS BY

#P688 - Peace on Earth Music BoxCD Catalog - FREE Bonus

Computer PrintersPlease be assured that everyeffort is made on our part toprovide accurate patterns.Please be aware, however,that individual printersettings, and the printers,themselves, can cause a slightdistortion upon printing.

Turntable (C)Stock: 1/4”, Countersink the bottomside with a 1”forstner bit 1/16” deep. Secure the metal turntablewith super glue or silicone.

Roundover topedge by sanding.

Dashed lineindicates positionof metalturntable onbottomside.

Cut

out

for

mus

ic b

ox

Cir

cle

indi

cate

spo

sitio

n of

key

and

turn

tabl

e sh

afts

.

Fra

me

(B)

Stoc

k: 1

1/2

”


Angel (D)Stock: 1/4” - 3/8”

MusicBox

Key

MetalTurntableTop

Side viewof Music Box

For music box tuneselection and pricing, callTHE BERRY BASKETat 1-800-206-9009.

GR

EA

T A

ME

RIC

AN

SCR

OL

LSA

W P

AT

TE

RN

S

TH

E B

ER

RY

BA

SKE

TP.

O. B

OX

925

CE

NT

RA

LIA

, WA

985

3136

0-73

6-70

20F

ax 3

60-7

36-7

336

© C

opyr

ight

200

1A

ll R

ight

s R

eser

ved

OR

IGIN

AL

DE

SIG

NS

BY

Top

Overlay (G

)Stock: 1/16” - 1/8”

Arch Support (E)Stock: 1/4”, cut 2

Arc

h (

F)

Stoc

k: 1

/4”

Das

hed

line

indi

cate

s pl

acem

ent

of T

op O

verl

ay.

Foot (H)Stock: 3/4”, cut 2

Fold on dashed line. Rear view

Top view

Front


Foot Instructions1. Attach pattern withrepositionable spray.2. Cut out back shape3. Cut out the top shape4. Attach Foot with glue andfinishing nails or silicone

1

2

3

3/4

1”

Back

Back

Top

THE BERRY BASKET© Copyright 2001All Rights Reserved

GR

EA

T A

ME

RIC

AN

SCR

OL

LSA

W P

AT

TE

RN

S

TH

E B

ER

RY

BA

SKE

TP.

O. B

OX

925

CE

NT

RA

LIA

, WA

985

3136

0-73

6-70

20F

ax 3

60-7

36-7

336

© C

opyr

ight

200

1A

ll R

ight

s R

eser

ved

OR

IGIN

AL

DE

SIG

NS

BY

#P688 - Assembly Instructions1. Select your material from a variety of hardwoods or solid coreplywood.2. Measure each pattern piece and cut the work pieces to size accordingly.Sand as necessary.3. Make all pattern pieces by adhering the paper patterns to the workpieces with a repositionable spray adhesive. Cut the outer shapes andany interior designs. And drill where indicated.4. Remove all paper patterns. Sand where needed. The edges can berounded by sanding or using a small roundover router bit if desired.5. Assemble by first attaching the Top to the Frame with glue andfinishing nails or silicone. Next attach the music box movement to thetopside of the Bottom with screws or silicone. Before the siliconesets, be sure to position the Frame over the Bottom to make sure themusic box movement is aligned correctly. Then secure the Bottom tothe Frame. Next, attach the Feet where indicated, securing with woodglue or silicone. Now attach the metal turntable to the bottom of thewood Turntable with silicone and then attach the Figure to the Top.Finally, attach the turntable and key to the music box, and finish asdesired. NOTE: It is important that the music box movement bottomis in contact with the wood (topside of the Bottom) in order to havethe best tone. If using silicone, be careful to not use too much as itmay squeeze out from between the 2 pieces and get into themovement itself.

#P688 - Peace on Earth Music Box

1

2

3

4

Assembly Diagram

5

WingUnderlay (I)Stock: 1/8” - 1/4”

Dashed lineindicatesplacement ofAngel.


Countersink to attach tobottom wood piece.

3/4

Cut on traced lines.

Reattach the 2 halves.

Frame Option#P688 - Frame Options Cutting the 1 1/2” thick Frame will probably be the mostchallenging part of these projects. Using the proper size of scrollsawblades will make this step easier. A universal #9 or larger blade ishighly recommended. This will make cutting quicker and moreaccurate. Also, depending upon the type of wood you are usingfor the Frame, you may want to consider using a double skip-toothor precision blade. Another option for the Frame, is using a bandsaw with a 1/16”- 1/8” blade for cutting the outside shape. Note: that the more teethper inch on the blade, the smoother the cut will be. Still, another option for cutting the Frame, is to cut two 3/4”thick pieces of wood separately, and then secure them togetherwith wood screws or glue. To start, adhere the paper Frame patternto one 3/4” thick workpiece. Cut the outer shape and opening forthe music box movement following the solid lines. Then, countersinkin 2 locations for #6 x 1 1/4” F.H. woodscrews, being careful toNOT countersink where indicated for attaching the Bottom to theFrame. Secure this half of the Frame to the remaining 3/4” thickwork piece with the #6 screws. Next trace the shape of the topFrame half onto the bottom half workpiece. Remove the screwsand separate the 2 halves. Cut the bottom half on the solid line,then reattach the 2 halves together with the screws, and sand wherethey meet until flush.



ORIGINAL DESIGNS BY

Top /BottomFrame

TurntableAngel

Arch SupportArch

Top OverlayFoot

Wing Underlay

Description

ABCDEFGHI

Item

1 ea11121121

Qty Stock

1/4”T x 6”W x 9 1/4”L1 1/2”T x 4 5/8”W x 8 1/4”L1/4”T x 4 1/4”W x 4 1/4”L1/4” - 3/8”T x 3 1/2”W x 4 1/4”L1/4”T x 2 7/8”W x 3 1/2”L1/4”T x 5 1/2”W x 9”L1/16” - 1/8”T x 3 1/8”W x 7 7/8”L3/4”T x 1 7/8”W x 2 3/4”L1/8” - 1/4”T x 4 1/4” x 4 5/8”L

#P688 - Peace on Earth Music Box

#P689 - Patriotic Eagle LampCDCatalog - FREE Bonus Pattern

Side (A)Stock: 1/4”, cut 4

Cut

two

side

s w

ith b

otto

m s

lots

Cut

two

side

s w

ith b

otto

m s

lots

Cut

two

side

s w

ith to

p sl

ots

Cut

two

side

s w

ith to

p sl

ots

Adjust slots, if necessary, for thicknessof material you are using.

BottomBottom

TopTop

Ornament (C)Stock: 1/4”, cut 4




Ornament (D)Stock: 1/4”, cut 4



ORIGINAL DESIGNS BY

Top and Bottom (B)Stock: 1/4”, cut 1 each

Drill 3/8" to insertlamp rod.

SideTop & Bottom

OrnamentOrnament

Description

ABCD

Item

41 ea44

Qty Stock

1/4”T x 7 1/8”W x 9 1/8”L1/4”T x 4 5 /16”W x 4 3/4”L1/4”T x 3/4”W x 4 3/8”L1/4”T x 7/8”W x 4 3/8”L

#P689 - Patriotic Eagle Lamp

Computer PrintersPlease be assured thatevery effort is made onour part to provideaccurate patterns. Pleasebe aware, however, thatindividual printer settings,and the printers,themselves, can cause aslight distortion uponprinting.

#P689 - Assembly Instructions1. Select your material from a variety of hardwoods or solid core plywood.2. Measure each pattern piece and cut the work pieces to size accordingly.Sand as necessary.3. Make all pattern pieces by adhering the paper patterns to the workpieces with a repositionable spray adhesive. Cut the outer shapes andany interior designs. And drill where indicated.4. Remove all paper patterns. Sand where needed. The edges can berounded by sanding or using a small roundover router bit if desired.5. Assemble by first inserting the tabs in the Bottom and Top into oneSide. Secure with glue. Next attach the opposite Side. Then slide theremaining Sides into position. Now, attach Ornament (C) to the 2 Sidesthat have the Top and Bottom tabs inserted into the slots. Secure withglue. Then attach Ornament (D) to the two remaining Sides. Assemblethe lamp as per instructions. Finish as desired. Option: use contrastingmaterial behind design if desired. Note: order lamp kit #A243 or #A251to complete.

#P689 - Patriotic Eagle Lamp

A

A

A

B

C

D

C

D

#P690 - Victorian Mantle ClockCDCatalog - FREE Bonus Pattern

Roof (G)

Roof (G)

1/4” diameter x 3 5/8” L dowel.Secure with glue.

Dashed line indicates placementof Dial (B).

Bore 5/16” hole forclock shaft.

Pattern Overlap line

Front & Back (A)Stock: 1/4”, 1 eachTop pattern piece

Dial (B)Stock: 1/8”Drill 5 1/6” hole for clock shaft.

H

HI

I

#P690 -Victorian Mantle ClockCDCatalog - FREE Bonus Pattern

AC

G

E

J

F

K

B

L

D

M

L

K

E

Spacer (K)

Edging (M)

Attach Sides and Spacer with glue and#18 x 5/8”wire brads.

Bore 5/16” hole forclock shaft.

Note - Cut a 4” hole in the Back forchanging batteries and setting time.Note - Cut a 4” hole in the Back forchanging batteries and setting time.


Front & Back (A)Stock: 1/4”, cut 1 eachBottom pattern piece

Side

(C

)

Side

(C

)

#P69

0 -

Vic

tori

an M

antl

e C

lock

CD

Cat

alog

- F

RE

E B

onus

Pat

tern

TH

E B

ER

RY

BA

SKE

T©

Cop

yrig

ht 2

001

All

Rig

hts

Res

erve

d

Spacer (H)


Side (C)Stock: 1/4”, cut 2Bottom pattern piece

Side view of Pendulum ClockMovement Assembly

Clockmovement

Hook

Pendulum

Front

Diagram for Attaching Pendulumto Clock Movement

Secure one 1/4” sideof the hanger to thetop front of thePendulum withcontact cement orsuper glue.

2 Pendulum

Hook

Form a hanger by bending a thinpiece of sheet metal 3/8”W x 5/8”Linto the following shape

1

1/4”1/4”

1/8”

Hook

Clockmovement

FrontInsert the remaining 1/4”side through the

pendulum hook on theClock Movement.

3

RecommendedPendulum Movement - #C131Hands - #C137 or #C138

Pendulum (D)Stock 1/8”

Side (C)Stock: 1/4”, cutTop pattern piece



(E)

(E)

Edging (M)

FrontTop

Roof (F)Stock: 1/4”, cut 2

Fron

t (A

)

Bac

k (A

)


Side Bracket (E)Stock: 1/4”, cut 4

Edging (M)

ABCDEFGHIJKLM

1 ea1212211 ea21221

Front & BackDial

SidePendulum

Side BracketRoofCrest

Front & Back ApronEnd Apron

BaseSpacerFence

Edging

Description Item Qty

#P690 - Victorian Mantle Clock

Stock

1/4”T x 6”W x 13 1/8”L1/8”T x 5 3/4”W x 5 3/4”L1/4”T x 3 3/16”W x 11 3/8”L1/8”T x 1 5/8”W x 5”L1/4”T x 2 1/8”W x 10”L1/4”T x 4 5/16”W x 4 7/16”L1/8” - 1/4”T x 4 5/8”W x 10 3/8”L1/4”T x 2 1/8”W x 5 15/16”L1/4”T x 2”W x 3 3/16”L1/4”T x 5 5/8”W x 9 5/8”L1/4”T x 3 3/16”W x 5 7/16”L1/4”T x 1 7/8”W x 8 5/8”L1/4”T x 5 5/8”W x 9 5/8”L

Top



ORIGINAL DESIGNS BY

Computer PrintersPlease be assured that every effort is made onour part to provide accurate patterns. Pleasebe aware, however, that individual printersettings, and the printers, themselves, cancause a slight distortion upon printing.

Cre

st (

G)

Stoc

k: 1

/8”

- 1/

4”

Atta

ch C

rest

toR

oof

with

glu

ean

d #1

8 x

5/8”

wir

e br

ads.




ORIGINAL DESIGNS BYSp

acer

(N

)Sp

acer

(K

)

En

d A

pro

n (

I)St

ock:

1/4

”, c

ut 2

Fro

nt &

Bac

k A

pro

n (H

)St

ock:

1/4

”, c

ut 1

eac

h

Spac

er (

K)

End Apron (I)

End Apron (I)


Fen

ce (

L)

Stoc

k: 1

/4”,

cut

2

Bas

e (J

)St

ock:

1/4

”

Fron

t (A

) to

psid

e, F

ront

Apr

on (

H)

botto

m s

ide

Side (C) topside and End Apron (I) bottom side

Bac

k (A

)

Sp

acer

(K

)St

ock:

1/4

” -

1/2”

, cut

2C

ut o

n th

ese

lines

for

Spa

cer

(K).

Fron

t

Fenc

e (L

)

Side (C) topside and End Apron (I) bottom side



ORIGINAL DESIGNS BY


Ed

gin

g (

M)

Stoc

k: 1

/4”

Fron

t (A

)Fr

ont (

A)

Side (C)

Side (C)

Bac

k (A

)

Side

Bra

cket

(E

)

Fron

t

Fenc

e (L

)

#P69

0 - A

ssem

bly

Inst

ruct

ion

s1.

Sel

ect y

our

mat

eria

l fro

m a

var

iety

of

hard

woo

ds o

r so

lid c

ore

plyw

ood.

2. M

easu

re e

ach

patte

rn p

iece

and

cut

the

wor

k pi

eces

to s

ize

acco

rdin

gly.

San

das

nec

essa

ry.

3. M

ake

all p

atte

rn p

iece

s by

adh

erin

g th

e pa

per

patte

rns

to th

e w

ork

piec

es w

itha

repo

sitio

nabl

e sp

ray

adhe

sive

. Cut

the

oute

r sh

apes

and

any

inte

rior

des

igns

.A

nd d

rill

whe

re in

dica

ted.

4. R

emov

e al

l pap

er p

atte

rns.

San

d w

here

nee

ded.

The

edg

es c

an b

e ro

unde

d by

sand

ing

or u

sing

a s

mal

l rou

ndov

er r

oute

r bi

t if

desi

red.

5. A

ssem

ble

by f

irst

atta

chin

g th

e E

nd A

pron

s an

d 1

Spac

er to

the

fron

t Apr

on.

The

n at

tach

the

Bac

k A

pron

. Now

sec

ure

this

ass

embl

y to

the

botto

msi

de o

f th

eB

ase

whe

re in

dica

ted.

Nex

t, at

tach

the

Side

s an

d Sp

acer

to th

e Fr

ont.

The

n at

tach

the

Bac

k. N

ow, a

ttach

the

Bas

e an

d th

e E

dgin

g. N

ext,

atta

ch th

e Si

de B

rack

ets

and

the

Fenc

es. P

roce

ed to

atta

ch th

e R

oof

and

Cre

st, a

nd th

e D

ial.

Fini

sh a

sde

sire

d. I

nser

t the

clo

ck m

ovem

ent,

atta

ch th

e ha

nds,

and

han

g th

e Pe

ndul

um.


3 scrollsaw projects

Documents

cut slot

p688 peace

frame bstock

tothe frame

sure themusic box movement

p688 assembly instructions1

pattern pieces

paper patterns