3 leadership b.ppt

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    Chapter 3

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    Definition of TQMISO 9000 defines TQM as amanagement approach of anorganization, centered on quality,

    based on participation of all itsmembers and aiming at long termsuccess through customer

    satisfaction and benefits to themembers of the organization andto the society.

    TQM is a management approach

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    Definition of TQMBritish Standard Institution (BSI),UK Management philosophy andorganization practices that aim to

    harness the human and materialresources of an organization.

    Other names to represent TQM

    Continuous quality improvementTotal quality

    Total business management

    Organization wide quality

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    Elements of TQM

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    ea ers p or

    TQMHigher echelons of managementhas an important role to play forTQM to be implemented.

    Management is solely responsiblefor the success of TQM as it isresponsible for selecting people,

    forming teams, providingresources and establishing thesystem in the organization.

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    The Deming WayDr. William Edwards Deming

    Born 14 Oct 1900

    Sioux City, Iowa,

    BSEE-Wyoming 1921

    MS-Colorado-1925

    PhD-Yale-1928

    Mathematical Physics

    1900-1993

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    Demings 14 Points for TopManagement

    1. Create constancy of purpose forImprovement of products andservices.

    - constant quest for innovation,improvement of processes,products and services.

    2. Adapt new philosophy.- eliminations of wastes, delaysand radically changing the work

    culture. i.e. JIT, Demings 14

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    Demings 14 Points for TopManagement

    3. Cease dependence on MassInspection.

    - doing things right and doing it

    the first time would reduce thedependence on inspection andwill later on be eliminated. TQM

    aims at elimination of inspectionthrough prevention.

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    Demings 14 Points for TopManagement

    4. End the practice of awardingbusiness on the price tag alone.

    - Selection of supplier should be

    base on the following: Quality

    Price

    Delivery Service

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    Demings 14 Points for TopManagement

    5. Constantly improve the systemof production and services.

    - constant improvement of

    processes.

    - practicing Kaizen philosophy(continuous improvement)

    6. Institute training.

    - Management needs training to

    learn about the organization, all the

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    Demings 14 Points for TopManagement

    7. Adopt and institute leadership

    - Senior employees mustconduct themselves as leaders

    rather than managers.Leader ManagerProactive Reactive

    Coaches Finds Fault

    Understands process Doesnt care to

    understandMoves around Sits in his chair

    Improves processes Maintains process

    Communicates

    frequently

    Communicates rarely

    Seeks suggestions Questions

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    Demings 14 Points for TopManagement

    8. Drive out fear.

    - Encourage employees tosuggest improvements and new

    ideas and ask about the existingprocess.

    - Fear is detrimental to

    improvement of processes.

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    Demings 14 Points for TopManagement

    9. Breakdown barriers betweenstaff areas.

    - Encourage the various teams

    to communicate with each other.

    10. Eliminate slogans,

    exhortations and targets for thework force.

    - To improve productivity, the system is to

    be improved which is the responsibility of

    the management.

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    Demings 14 Points for TopManagement

    11. (a) Eliminate Numerical Quotafor the work force

    - Setting targets may affect the

    quality of workmanship.

    - It forces the worker to ignorequality and concentrate on

    quantity.- Instead, standards for qualityworkmanship could be

    prescribed.

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    Demings 14 Points for TopManagement

    11. (b) Eliminate numerical goalsfor people in the Management

    - Setting goals without the

    necessary resources does notwork.

    12. Remove barriers that robpeople of pride of workmanship.

    - Establishing the right processes andproper system for quality

    management will lead to carrying out

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    Demings 14 Points for TopManagement

    13. Encourage education and self-improvement for everyone.

    - For improving skills or

    updating of knowledge

    - will improve an employeesability which will be beneficial to

    the organization

    0 S i f

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    10 Strategies for TopManagement

    1. Proactive management.

    Proactive Management NeedsProper System

    - Orderly system, clear roles andresponsibilities, official organizationstructure, set procedures and laid

    out system of recording in order toprevent or identify a problem beforeoccurring.

    TQM Calls for ProactiveManagement

    10 S i f T

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    10 Strategies for TopManagement

    2. Adventurous and bold changemanagement.

    Nobody likes Change

    - People concerned should beconsulted before change andexplained in detail how the proposed

    change is going to be beneficial tothem.

    - Processes should be changedproactively by the top management

    in an adventurous manner.

    10 S i f T

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    10 Strategies for TopManagement

    Change is Essential

    -Rethinking and restructuring of theorganization in order for them to be

    receptive to the needs of the customers.- Change management is important in aTQM environment and is crucial forcontinuous process improvement ofprocesses and the organization.

    a. Be adventurous adventurous decision-

    making and high self-esteem among thesenior management is required

    b. Be bold Boldness, self-confidence orself-esteem to fi ht lethar amon the

    10 St t i f T

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    10 Strategies for TopManagement

    Roles of CEO for Adventurousand Bold Change Management

    -The primary responsibility for

    adventurous and bold managementlies with the CEO.

    - He should have his own boldinitiatives and also supportinnovative change managementinitiated by his employees.

    - Confidence bestowed by the CEO

    will help them in achieving

    10 St t i f T

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    10 Strategies for TopManagement

    3. DIRFT Do it right the first time

    Taking Right Decision

    Plan the decision weigh the pros

    and cons

    Foresee the impact of the decisionon the organization

    Take the opinion of the rightpeople

    Involve the concerned (employeeswho will be affected by thedecision)

    10 St t i f T

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    10 Strategies for TopManagement

    Basic requirements of DIRFT

    According to Crosby, topmanagement should:

    1. Define the requirement for eachemployees

    2. Provide wherewithal (resources) to

    achieve the requirement3. Keep on motivating and

    encouraging the employees.

    10 St t i f T

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    10 Strategies for TopManagement

    Basic requirements of DIRFT

    According to Deming:

    a. Right the first time every time

    every activity in the organizationshould always incorporatepreventing errors, defects,hassles, demotivation ofemployees, etc.

    b. Set right goals Vision, missionand goals of an organization

    c. Select right personnel personnel

    10 St t i f T

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    10 Strategies for TopManagement

    Basic requirements of DIRFT

    d. Establish right processes establishment of proper guidelines

    and train the employees toperform accordingly.

    e. Choose durable raw materials good quality raw materials whichdoesnt call for an inspection.

    f. Choose right machinery sincemachinery is expensive, it should

    be selected carefully through a

    10 St t i f T

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    10 Strategies for TopManagement

    4. Continuous PreventiveAction

    Corrective Action is a Post-Mortem

    Prevention is better than

    cure One shot prevention is not

    good enough.

    10 St t i f T

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    10 Strategies for TopManagement

    5. Care for Little Things andAccumulate Gains

    Caring for small things Communicate with Junior

    Employees

    Keep on accumulating

    10 St t i f T

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    10 Strategies for TopManagement

    6. Ensure EconomicPerformance

    Importance of EconomicPerformance

    Quality should Increase

    Productivity also Talk about success in

    Economic Performance

    Stakeholders will understand

    10 St t i f T

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    10 Strategies for TopManagement

    7. Management by WalkingAround (MBWA)

    MBWA was postulated by TomPeters. It can be defined asthe unannounced visit of theCEO to the various work spots

    for getting direct and firsthand information from theemployees, the customers and

    the suppliers.

    10 Strategies for Top

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    10 Strategies for TopManagement

    3 Major Activities duringMBWA

    1.Listening

    2.Teaching

    3.Facilitating

    Barriers to PracticingMBWA

    - it appears to violate the

    10 Strategies for Top

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    10 Strategies for TopManagement

    Advantages of MBWA- helps the organization toconsolidate talents, wisdom of

    the employees, customer andsuppliers.

    - helps the CEO remain intouch with the people,

    customers and suppliers andalso make them feel importantwhich results to attracting

    more business, improvingualit of su liers

    10 Strategies for Top

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    10 Strategies for TopManagement

    8. Measure for Success Measure 3 Ps: Process,

    Personnel and Product

    Pro

    duct

    Pro

    duct

    Proc

    ess

    Proc

    ess

    PersonnelPersonnel

    10 Strategies for Top

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    10 Strategies for TopManagement

    PDSA for Measurement popularized by Deming:

    PPlan for Measuring SuccessDDo Phase of Measuring

    SStudy Phase of Measurement

    AAct Phase of Measurement

    10 Strategies for Top

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    10 Strategies for TopManagement

    Some common measures forthe service industries are:

    1. Planned delivery and actual

    delivery time2. Repeat customers

    3. Perception of the customers

    about quality4. Perception amongst

    customers about competitors

    5. Productivity

    10 Strategies for Top

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    10 Strategies for TopManagement

    6. Revenue generated peremployee

    7. Revenue vs. Expenditure

    ratio8. Return on Investment

    9. Customer Complaints

    10. Rejects in process

    11. Rejects at customer site

    10 Strategies for Top

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    10 Strategies for TopManagement

    9. Never Rest on PastLaurels, Continue to

    Improve The Tale of the Tortoise

    and Rabbit

    The need to ImproveContinuously

    1. Cutting costs by doing

    things right, the first time

    10 Strategies for Top

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    10 Strategies for TopManagement

    10. Build a VirtualOrganization

    Virtual Integration whatever sub-units,components / materials,

    fixtures, etc. needed forthe manufacturing aproduct are all

    manufactured by the same

    10 Strategies for Top

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    10 Strategies for TopManagement

    Requirement for VirtualEnterprise:a. Identify the most critical part/s

    b. Identify the other parts

    c. Develop / Identity vendors forthe other parts

    d. Continuously increase sub-contracting