27 yard tip-to-dump curbtender curbtenderliterature.puertoricosupplier.com/~pending~/cn18391.pdf ·...

Curbtender16 Yd to 31 Yd Automated Side-Loader

Product Features FolderEngineering and Product Technical Document

Improving Performance and Customer Acceptance

27 Yard Tip-to-Dump Curbtender

One Curbtender:18 MODELS

Curbtender Upgrades & Advantages

(6) Body Sizes: 16, 18, 20, 24, 27, 31 Yds.

(2) Lift Arms: Curbtender Power Arm, Xtender 10’ Long Reach Arm

(2) Eject Methods: Tip-To-Dump (not available with Xtender Arm), Full Eject

20 Yard Full Eject on Pete 320 24 Yard Full Eject Xtender Arm on CCC

27 Yard Tip-To-Dump on Pete 320 18 Yard Tip-To-Dump on Sterling

33,000 GVW - FET Exempt

Curbtender SpecificationsCurbtender Upgrades & Advantages

31 cu. yd.27 cu. yd.24 cu. yd.20 cu. yd.Advertised Body Size

202”/5131mm178”/4521mmn/an/aRecommended CT

n/an/a163”/4140mm151”/3835mmRecommended CA

228”/5791mm204”/5182mm189”/4801mm177”/4496mmWheel Base

34,000 lbs.34,000 lbs.25,000 lbs.23,000 lbs.Rear Axle

20,000 lbs.18,000 lbs.14,000 lbs.13,000 lbs.Front Axle

54,000 lbs.54,000 lbs.39,000 lbs.36,000 lbs.Minimum GVWR

Minimum Chassis Requirements-Consult Factory

13,188 lbs.12,648 lbs.12,038 lbs.11,488 lbs.Approx. Body Weight (Full Eject)

4yd3/3m34yd3/3m34yd3/3m34yd3/3m3Hopper Capacity

135”/3429mm135”/3429mm135”/3429mm135”/3429mmHeight Above Chassis Lift Arm Dump (100-400 gal)

124”/3149mm124”/3149mm124”/3149mm124”/3149mmHeight Above Chassis Lift Arm Dump (30-100 gal)

140”/3657mm140”/3657mm140”/3657mm140”/3657mmHeight Above Chassis Rear Door Open

98”/2590mm98”/2590mm98”/2590mm98”/2590mmHeight Above Chassis

374”/9499mm350”/8890mm326”/8280mm302”/7670mmLength Lift Arm to Rear Door Open

301“/7645mm277”/7035mm253”/6426mm229”/5816mmLength Lift Arm to Rear of Body

281”/7137mm257”/6527mm233”/5918mm209”/5308mmLength of Body

96”/2438mm96”/2438mm96”/2438mm96”/2438mmWidth Overall

CT31CT27CT24CT20Body Dimensions

Body Construction Packing Ejection Plate* Sides: 10 gauge 50,000 psi * 3/8” face sheet* Top: 10 gauge 50,000 psi * AR 400 replaceable wear shoes * Body Floor: 3/16” AR 400 177,000 psi * 2-piece hinged 3/16” follow plate * Hopper Sides: 3/16” AR 400 177,000 psi Hydraulics* Hopper Floor: ¼” AR 400 177,000 psi * Tandem hydraulic pump* All exterior welds continuous * 21 gpm arm, 37 gpm packerTailgate Construction * 2,500 psi maximum system pressure* 11 gauge 50,000 psi * 60 gallon hydraulic fluid reservoir* Raised and lowered hydraulically * 10 micron absolute pressure filter* Latched and unlatched hydraulically * 100 mesh suction strainer* Cylinders (2) 3” diameter x 18” stroke Gripper

Packing/Ejection Cylinder * Adjustable gear tooth drive with tapered roller bearingsFE Series: * Quick change spring steel fingers* Trunnion mounted * Universal belt gripper (optional) * (1) double-acting telescopic * Cylinder (1) 2-1/2” dia. x 7-1/2” stroke* 4 stages 6-1/2” x 5-1/2” x 4-1/2” x 3-1/2” Lift Arm MechanismTTD Series: * 2,000 lb. lift arm capacity* Trunnion mounted * Full welded box construction* (1) double-acting rod * 6” x 8” 50,000 psi rectangular telescopic boom* Single stage 6-1/2” * Adjustable roller bearing guides with AR 400 wear strips

* Hardened pivot pins* Cylinders (1) in/out 2” dia. x 66” stroke, (1) lift 2-1/2” dia.

x 26” stroke, (1) dump 2-1/2” dia. x 10” stroke

The Curbtender Control Panel Simple alpha-numeric diagnostic readout.

The readout includes:

•Operator Settings: The operator can see the current status of the Curbtender: System On/Off, Emergency Switch On/Off, the Packer Setting, Tailgate Open, Body Up, Access Door Open.

•Output Diagnostics: The mechanic can sequence through each output and force the output on to simulate the actuation of the output. This feature aids in troubleshooting by helping the service tech to isolate the component that has failed.

•Input Diagnostics: The mechanic can sequence through each input and display the status of the input: On/Off. This feature informs the service technician if the PLC Control Panel is receiving the correct input to help isolate the correct component for repair.

•Safety Alarms: The Control Panel will signal the operator with both audible and visual alarms for the following conditions: Emergency Stop, Access Door Open, Hopper Cover Closed, Body Up, Tailgate Up, Arm Not Stowed, and Gripper Not Open. Alarms can be customized upon customer request.

•Service Alarms: Oil Level, Oil Temp and Oil Filter


Curbtender Control Panel•Easy to use and very reliable

•Software programmable, allowing to customize the operation to the customer’s preferences and for future software upgrades

•Robust rocker switches and indicator lights

•Safety alarms and readouts

•Alpha-numeric diagnostic readout

•Shows the operator and service tech the status of the unit

•Management shut down system

•Protects the unit from contaminated Hydraulic fluid, excess temperature and low fluid levels

•Simple Diagnostic Troubleshooting Feature

•Permanent hour meters and cycle counters to record operation life


• Standard Timers:* Pump 1 On Time * Pump 2 On Time * Pump 3 On Time * PTO on Time

• Standard Counters:* Pack Cycles- Non Resettable Counter * Pack Cycles- Resettable Counter* Eject Cycles Non Resettable Counter * Arm Cycles- Non Resettable Counter* Arm Cycles- Resettable Counter * Filter Full- 1 Hour Occurrence Counter* Filter Full- 6 Hour Occurrence Counter * Filter Full- 12 Hour Occurrence Counter* Hydraulic Oil High Temperature Occurrence Counter * Hydraulic Oil Low Level Occurrence Counter

• Standard Interlocks: * Container must be in and up in order to dump * Gripper must be actuated closed to lift container* Grip can’t open when the arm is in the up position * Body can’t raise without tailgate open* The pack panel will not auto cycle if the tailgate is open * Arm will not go up if body is up* Ejector panel can’t extend into the body unless the tailgate is open

The Curbtender Control PanelHour Meters and Cycle Counters

The Control Panel provides (3) permanent hour meters and (8) permanent counters. These features all help the service technician to better understand the actual performance history of the unit and use them for troubleshooting and service life. Additionally, the control panel provides (2) resettable counters; one for the arm and one for the pack cycles. These resettable counters can be used to record actual collection rates and performance on a daily or weekly basis.


There are three separate shut down systems:

•Filter Full Warning: The filter full warning is a progressive system. If the filter is measured to be at 80% of bypass pressure for a continuous 60 minutes, the control panel will give an audible and visual warning. The audible and visual warning will progressively increase after 6 and 12 hours of continuous filter bypass after which time, the pump will be disabled. The pump will be resettable after changing the bypassing filter element.

•Hydraulic Oil High Temperature Warning: The high oil temperature shut down warning will provide an audible and visual warning for 5 minutes followed by the pump shut down. The unit will reset itself after the temperature is reduced to acceptable operating temperatures.

•Hydraulic Oil Low Level Warning: The low oil level shut down warning will provide an audible and visual warning for 30 seconds followed by the pump shut down. The unit will reset itself after the proper level has been achieved.

The Curbtender management shut down system is the first in the industry. The shut down system monitors the critical measurements of the hydraulic system and notifies the operator with audible and visual indicators if they become out of tolerance. In addition, if not corrected in a specified time frame, the shut down system will protect the Curbtender and shut the hydraulic pump off. The shut down system works like a “Kysor®” shutdown system on a truck, to protect your Curbtender.

Management Shut Down System

Joystick Controls With (4) Great Control Options

The Curbtender comes with a standard electric Joystick to run all the arm functions. Additionally, we offer optional three-lever rocker switch controls that can be positions on the left hand console area, right hand door area, or even under the drivers seat for operation from ground level. The Curbtender can be outfitted with one set of controls or even with all four sets. The controls are ergonomically designed with easy finger actuation and the primary controls come with a fully adjustable arm rest.

Right Hand-External use rocker switches. Located under RH seat used when operator is outside the cab.

Joystick- StandardRight Hand door mounted rocker switches. Used for operators comfortable with using their right hand.

Center Console rocker switches: Used either in place of or in addition to the joystick.


Faster Smoother Power Arm•The Curbtender Power Arm is now smoother and faster due to the combination of electrical proximity switches and the PLC smoothing software.

•The arm now uses simultaneous actions to smooth the up to dump transition and the undump to down transition

•This smoothing is accomplished by using the proximity switches to shift the dump hydraulic function on while up function is still on. The software then turns the up function off after a time out delay resulting in a faster and smoother arm performance.


The “One Touch” option is available to be installed on a Wayne Curbtender. A rocker switch located to right of the Warning Light Switch controls this automatic arm cycle. The “One Touch” power arm automatic control system allows the operator to grasp, dump and return the cart to the original location and return the arm to the home position. The “One Touch” System is easy to operate: •Simply manually move the arm out to engage the cart by moving the joystick to the right. •Grip the cart by activating the grip rocker switch. •Depress the “One Touch” button and hold it. While holding the one touch button, the cart will be lifted, dumped, and returned to the original location, released and the arm will move back to the home position. Note: If the “One Touch” button is released during the automatic cycle, the arm will return to the manual mode.

“One Touch™ ” Control Option

Click and Plug WaterproofWire Harness

•The new fully wrapped waterproof wire harness has IP67 Deutsch connectors throughout. •The wire harness contains color coded and numerically labeled wires throughout for easy identification. •The wire harness is “click and plug” for easy troubleshooting and for easy disassembly for changing out components. •The wire harness includes, as standard, all connections for the options on the Curbtender. •The Curbtender connectors in harness are ultrasonic welded and weather sealed.

Solid State Prox Switches

The Curbtender has improved electrical components: •No rat tail or toggle switches can be found on Curbtender. •All of the electrical components are solid state proximity switches•All the same part number•All with IP67 Deutsch connectors.


Stronger Round Lower Arm With Bolt On Grippers

The new Curbtender has a stronger lighter lower arm. The standard gripper arms have been redesigned to be bolt-on to the pivot assembly. The bolt-on design result in a more secure attachment and longer life. The pin-on option is still available for those users that need to change the grippers on the route.

Spring Steel Gripper

300/450 Gallon Spring Steel Griper

Round Lower Arm

Belt Gripper For Residential Pickup


Hydraulic Spool Valve Promotes Reliable & Fast Packing For Tip-To-Dump Model

•The Regeneration Circuit:•Provides a faster, lower force hopper-clearing cycle•Accomplished by actuating both spools, this lets the return flow from the cylinder to re-enter into the pack side resulting in a faster hopper-clearing pack cycle.

•The Power Packing Circuit:•Accomplished by actuating one spool.•When engaged the “Power Packing” indicator light is illuminated on the control panel and provides the full 83,000 pounds of pack force at a slower cycle speed. •This mode is only activated when the system senses high hydraulic pressure during the regenerative packing cycle.

In Summary, the packer is fast when it needs to be and powerful when it needs to be.

•Fast, 9 second Pack Cycle at 1200 PRM•Simple to Understand, Simple to Use. •The two spool pack valve assembly is actuated with a top mounted air actuator. •The air actuated valve is easy to troubleshoot and is very reliable. •The two spools provide the packer with two separate packing circuits: A regeneration circuit and a power packing circuit.


Advanced Hydraulic System

The Improved Curbtender Hydraulic System Design

•Efficient, Low Noise, Fuel Saving Hydraulic Design: The Dension Tandem Vane pump allows for efficient operation with either the Low RPM operating system or the standard 1200 RPM systems. The pump control utilizes a pressure-on-demand pump activation system that energizes the pump(s) only when pressure and flow are required. Additionally, the system employs an hydraulic overspeed protection with flow limiting dump valves. The control system activates the flow limiting dump valves only when the packer functions are engaged. This results in less horsepower consumption, less system heat, fuel savings, and longer system life.


•Auto-Neutral Control System: The optional auto neutral system allows the operator to maintain control of the truck and the Power Arm without the need to manually shift the transmission. When the operator moves the joystick to engage the Power Arm, the transmission will automatically shift to neutral (the gear shift indicator will blink when the auto-neutral function is activated). The operator is then free to accelerate the engine up to the maximum RPM setting of 1400 RPM. (A 1400 RPM electronic throttle block is installed). When the operator returns the arm to the home position, the transmission will shift back to drive if the operators foot is on the service brake and if the engine RPM is below 900 RPM.


• Standard RPM Operating System: The standard 1200 RPM operating system is commonly used with the auto neutral option. The truck engine is accelerated by the operator from 800 RPM to the maximum 1400 RPM during the collection route. A 1400 maximum RPM throttle block limits the engine to an acceptable operating RPM resulting in fast and efficient collection.

• Low RPM Lift Arm and Packer System: (Available on Full Eject Only.) This optional system provides full packer speed at idle RPM. This feature should be specified when low RPM performance is needed when collecting multiple carts at close spacing.

•Two Speed Arm Control: (Available on low RPM systems only.) The optional two speed control provides the operator the ability to slow the arm speed on demand. This feature is recommended when slow-methodical arm control is needed.

•Low RPM Lift Arm System: The optional Low RPM operating system allows for full speed arm cycles times at idle (800 RPM) while the truck transmission remains in drive. In addition, the Curbtender control system limits the engine RPMs to 800 RPM maximum whenever the Power Arm is in operation. The combination of these features results in a fast operating cycle with reduced engine noise, increased fuel efficiency and improved collection rate due to less transmission shifting. The operator stays on the collection route with the transmission remaining in drive and when collecting, the truck remains at idle.

Retention Teeth Inside To Reduce Fall Back

AR 400 Body Floor, Hopper Floor, Hopper Side Walls & T-Bar

The Curbtender continues to be the strongest body in the industry.

AR 400 all around results in a long reliable life.

The Curbtender has retention teeth installed inside the hopper/body transition to reduce garbage fall back into the hopper. This design helps keep the hopper clear so there is no waiting.


Flexible & Friendly Rear Lighting Options

•Upper rear light bar: bolted on with easy hinged design for repair and wiring of lights.

•Wiring Harness: Provides flexibility when adding additional safety lights as extra wires are standard in the harness.

Strobe light center or side mounts

7” surface mounted light Amber (or red)

Oval LED pulsating LightsCenter Mount Strobe

Center Mount Brake LightsRear Flood Lights

Rear Flood Lights Rear Vision Camera Low Mount Strobe Light


Upper Light Bar

Illustrations and/or specifications published herein are informational in nature and shall not be construed to warrant suitability of the unit for any particular purpose, as individual performances may vary. WAYNE ENGINEERING CORPORATION, reserves the right under its Product Improvement Program to , without notice, modify construction and/or design and furnish equipment that varies from the illustrations or specifications contained herein. Except as specifically provided for in WAYNE ENGINEERING CORPORATION New Equipment Warranty, there are no other warranties, expressed or implied, including not limited to the implied warranty of merchantability and the implied warranty of fitness for a particular purpose, which are hereby disclaimed.

701 Performance Drive, Cedar Falls IA 50613Phone: 319-266-1721 Fax: 319-266-8207

www.WayneUSA.com

With over 40 years in operation, Wayne Engineering Corporation is providing the solid waste industry worldwide with innovative garbage trucks. Founded by Wayne H. Worthington and Stan Worthington in 1961, WAYNE began operations with one product, the CargoMaster, a semi trailer mounted bridge crane designed for material handling application. Today, WAYNE is a leader in the refuse industry with a full line of Automated Side-Loader bodies and an arsenal of manual side and rear loaders from the small 6 yard PUP to the powerful 25 yard PowerLynx. With a professional staff of over 100 employees and a nation-wide authorized distribution network, we are proud to offer our full product line:

•Curbtender Automated Side-Loader: 16 to 31 yds•PowerLynx High Compaction Rear-Loader: 12 to 25 yds•Royal GT Medium Copaction Rear-Loader: 10 to 16 yds•Super Series Small Rear-Loader: 6 & 8 yds.•TomCat Side-Loader: 6 to 14 yds•Pup Small Side-Loader: 6 yds•AutoCat Automated Side-Loader: 10 to 14 yds

970-140-002 Printed January 2004

27 yard tip-to-dump curbtender curbtenderliterature.puertoricosupplier.com/~pending~/cn18391.pdf ·...

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