25. icci - kojenturk.orgkojenturk.org/uploads/dokumanlar/icci 2019 sunum... · petkİm petrokimya...
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25. ICCI
Enerji ve Çevre Fuarı ve Konferansı
Türkiye Kojenerasyon Derneği Özel Oturumu
Endüstride Yüksek Verimli, Kaliteli ve Güvenilir Enerji Üretimi - Kojenerasyon
29.05.2019
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PETROKİMYA TESİS VE PROSES
VERİMLİLİĞİ İÇİN KOJENERASYON
UYGULAMASI
Sedat Leblebicioğlu
Enerji Yönetimi Müdürü
PETKİM Petrokimya Holding A.Ş.
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GENERAL INFORMATION
18% 21meets Turkey’s Production facilities
petrochemical needs (15 main and 6 utility)
3,6 >800.000million tons TEP
annual gross energy consumption.
production capacity
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GENERAL INFORMATION
9.3 640billion TL million USD
Net sales in 2018 Exports in 2018
Biggest Exporterin the Aegean Region of Turkey
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MAJOR PROJECTS IN SOCAR TURKEY’S ALIAGA SITE
Refinery - Petrochemical - Energy - Logistics - Distribution Integration
SOCAR Terminal, 3rd largest port in Turkey
STAR Refinery, 10 million ton capacity
PETKİM Wind Power Plant, 51 MW capacity with 17 turbines
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STEAM ; 1200 tons/hour XHS total capacity
• 4 pcs boilers
POWER ; 222 MW total capacity
• 2 pcs Double Extraction Back Pressure ST
• 2 pcs Condensing ST
• 1 pc Gas Turbine
COGEN PLANT
>70 %total Cogen efficiency
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BENEFITS OF COGENERATION
EFFICIENCY
• Total efficiency higher then 80%
• Less fuel for needed energy (heat and power) demand
• Heat and Power cost reduction
• Less payback time
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Power Plant (traditional)
STACK
GT
~
Process Heat
BPST
Process Power
~
Post Firing
~
~
Process Heat
ProcessPower
BPST
CST
Boiler
Process Heat Demand Process Power Demand
Power Plant Input Efiiciency
Energy Loss
70 MW30 MW114 MW88 %14 MW
Power Plant (cogeneration)
70 MW30 MW
169 MW59 %
69 MW
COGENERATION - EFFICIENCY
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BENEFITS OF COGENERATION
RELIABILITY
• Reliable and high quality energy for process plants by;
✓ Protecting from grid failures (voltage dips..)
✓ Island mode operation when necessary
• Prevent the production losses of the process plants
• Protection of the corporate image
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COGENERATION - RELIABILITY
VOLTAGE DIP
• Contactors may drop out if the voltage dips below 80% of Un for more than 50-100ms.
• Induction motors slow down during the voltage dip, and try to accelerate to the operating speed after voltage recovered.
Voltage dips according to IEEE Std. 1159-1995
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Power Plant (cogeneration) on Load Bus
ProcessLoads
GT
~
Process Heat
BPST
~
GRID, HV
LOAD BUS, MV
POWER TR.
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BENEFITS OF COGENERATION
HSE
• Reduced gas emissions
• Prevent unplanned shut-down related risks