22/01/2014i° microeo meeting1 micro-cooling connectors
TRANSCRIPT
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I° microEO meeting 122/01/2014
MICRO-COOLING CONNECTORS
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I° microEO meeting 222/01/2014
STANDARD PEEK CONNECTORS - IDEX - NanoPorts
Gluing to silicon surface:- with glue ring standard from IDEX- with Araldite 2020 or Araldite 2012
Leak tightness
made from a
plastic o-ring
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I° microEO meeting 322/01/2014
Gluing problems!
In va
cuum
vess
el at
nigh
t:
Gluing to hold high CO2 pressure
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I° microEO meeting 422/01/2014
RAPHAEL DESIGN CONNECTOR – for CO2 high pressure
- Used with snake 1 prototype (2.5mm thickness)- Copied for the ATLAS micro-channel design used for pressure tests with Si-Pyrex
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I° microEO meeting 522/01/2014
SOLDERING CONNECTORS – Ferrules
- Based on the paper: ‘Solder-based chip-to-tube and chip-to-chip packaging for microfluidic devices Edward R. Murphy et al., The Royal Society of Chemistry, 2007’
- First trials with Swagelok ferrules
Stainless steel ferrule
Brass ferrule
Stainless steel tube
Silicon plate
Solder
1/16’’ tube Stainless steel ferrule Brass ferrule
Tested up to 250 bar!!!
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I° microEO meeting 622/01/2014
SOLDERING CONNECTORS – KOVAR inserts- KOVAR: FeNiCo alloy with a CTE coefficient comparable with the CTE of silicon (~ 3 10-6/K) in
order to avoid mechanical stresses due to temperature gradients
- Kovar inserts and stainless steel tubes Cu plated
- Soldering in vacuum oven at 200°C
Au 100nmNi 350nmTi 200nm
A.Mapelli
Kovar
SnPb0.1 mm Foil
Silicon
Cu Plating
Tested up to 700 bar!!!
Stainless steel tube (Ø1.6mm)
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I° microEO meeting 722/01/2014
- ‘Lamage’ in KOVAR to perform the soldering with the tube
- X-ray picture of the interface: small voids!
Silicon
Kovar-Si interface
Solder
Small voids
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I° microEO meeting 822/01/2014
Masks used to pattern the silicon metalization!
Soldered samples embedded in resin and polished pictures of the hole
Optimized connector for material budget reduction
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I° microEO meeting 922/01/2014
KOVAR connectors for the new LHCb Snake prototype
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I° microEO meeting 1022/01/2014
LATEST IDEA (from yesterday!) – NA62 project
- Small Kovar insert with a through hole and bending of the tube!
Au 100nmNi 350nmTi 200nm
A.Mapelli
Kovar
SnPb0.1 mm Foil
Silicon
Cu Plating
Stainless steel tube (Ø1.6mm)