22 october 2012 subscriber tutorial jon steffey program ... mtl, ndt, nmm, se, wld) name of nadcap...
TRANSCRIPT
Nadcap SUBSCRIBER TUTORIAL
Jon Steffey Program Manager Informatics Solutions, Research and Development
22 October 2012
Nadcap SUBSCRIBER TUTORIAL
Nadcap Overview
• Organizational Structure of Nadcap
• Nadcap Process / eAuditNet
AGENDA
Nadcap SUBSCRIBER TUTORIAL
• PRI:
DEFINITIONS – PRI
The Performance Review Institute is a not-for-profit affiliate of SAE whose mission is to: Provide global, unbiased, independent manufacturing process and product assessments and certification services to the mobility industry for the purpose of adding value, reducing total cost and facilitating teaming between primes & suppliers. PRI administers Nadcap.
Nadcap SUBSCRIBER TUTORIAL
• Nadcap:
– Special Processes: are those processes where the parameters are directly influenced by component
geometry and/or the results cannot be confirmed by inspection, e.g., NDT, Plating, Heat Treating.
– Products: are the manufacturing output of the combination of distinct materials, parts and/or processes which forms a whole, e.g., Composites, Elastomer Seals, Electronics.
DEFINITIONS – Nadcap
The leading worldwide co-operative program of major companies designed to manage a cost effective consensus approach to special processes and products and provide continuous improvement within the aerospace and automotive industries.
Nadcap SUBSCRIBER TUTORIAL
• eAuditNet:
DEFINITIONS – eAuditNet
Audit software used to document audit results, attachments, letters, notes, schedules audits, supplier advisories, etc. with the ability to produce reports based on multiple criteria.
Nadcap SUBSCRIBER TUTORIAL
• November 1985: Government/Industry Equal Partners Conference
recommends consensus solution to duplication of supplier quality assurance systems
• July 1990: PRI incorporated as a Not-For-Profit Trade Association. Launch Nadcap for Aerospace
• July 2000: Roll-out of Nadcap Europe
• November 2002: Full Launch of eAuditNet
• October 2003: Roll-out of Nadcap Asia
• April 2008: Roll-out of eQuaLearn
• May 2009: Full Launch of eAuditNet 2.0
HISTORY OF THE PERFORMANCE REVIEW INSTITUTE (PRI)
Nadcap SUBSCRIBER TUTORIAL
• Nadcap Subscriber Tutorial
• Attendees Guide
– Antitrust (page 7) – Nadcap Personal Code of Ethics and Conflict of Interest (page 7)
• PRI Website: www.pri-network.org
• eAuditNet Guides: www.eAuditNet.com
KEY REFERENCES FOR NEW ATTENDEES
Nadcap SUBSCRIBER TUTORIAL
• Attend Task Group mini-orientation at the beginning of each
meeting
• Introduce yourself to the Task Group Chair and Staff Engineer
• Become active in your Task Group; your comments are very important
• Provide your feedback from the meeting through the on-line survey
SUGGESTIONS FOR NEW ATTENDEES
Nadcap SUBSCRIBER TUTORIAL
• Subscriber members are required to attend Nadcap meetings. If the member is unable to attend, an alternate shall be designated.
• Reply to surveys, questionnaires and ballots that are circulated to members.
• Carry through sponsorship and coordination of individual projects as assigned.
• Prepare checklists for auditing and continuing surveillance.
• Review resumes and interview auditors. • Review audit reports. • Comply with the Nadcap Personal Code of Ethics and Conflict of
Interest Policy as defined in AS7003. • Safeguard the confidentiality of information that you're exposed to
through the Nadcap program.
MEMBERSHIP RESPONSIBILITIES
Nadcap SUBSCRIBER TUTORIAL
Nadcap MEMBERS • 309th Maintenance Wing-Hill
AFB • AgustaWestland • Air Force • Alenia Aeronautica SpA • Avio SpA • BAE Systems – Military Air
Solutions (MAS) • BAE Systems • Ball Aerospace & Technology
Corporation • The Boeing Company • Bombardier Inc. • COMAC • Defense Contract
Management Agency (DCMA) • EADS Corporation
– Airbus – Astrium – Cassidian – Eurocopter
• Eaton Aerospace
• Embraer • GE Aviation • General Dynamics • General Services
Administration (GSA) • Goodrich Corporation • Hawker Beechcraft
Corporation • Heroux Devtek Inc. (Landing
Gear Division) • Honeywell Aerospace • Israel Aircraft Industries • Latecoere • Liebherr-Aerospace SAS • Lockheed Martin Corporation • M7 Aerospace LP • MTU Aero Engines GmbH • Northrop Grumman
Corporation • Parker Aerospace Group • Raytheon Company • Rockwell Collins, Inc.
• Rolls-Royce Corporation • Rolls-Royce PLC • SAFRAN Group • Sonaca • Spirit AeroSystems • Textron Inc.
– Bell Helicopter – Cessna Aircraft
Company – Textron Systems
• Thales • Triumph Group Inc. • United Technologies
Corporation – Hamilton Sundstrand – Pratt & Whitney – Pratt & Whitney Canada – Sikorsky Aircraft
• Volvo Aero
Nadcap SUBSCRIBER TUTORIAL
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1990 1991 1992 1994 1995 1998 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2012
Americas Europe Asia
TIMELINE OF PRIMES
Hawker Beechcraft
Pratt & Whitney (US) Pratt & Whitney (Canada) GE Sikorsky
Honeywell RR plc
RR Corp AVIO
Northrop Grumman GSA Hamilton Sundstrand
Vought Bell Helicopter DCMA Cessna
Boeing MD Helicopters Lockheed Martin
Airbus EADS MTA Eurocopter EADS Astrium EADS Defense
Goodrich Alenia BAE Systems (US) Rockwell Collins Bombardier SONACA
MTU
SAFRAN Group (Snecma Services, Hispano-Suizo, Aircelle, Messier-Bugatti, Messier-Dowty, Messier-Services, Labinal, Techspace Aero, Snecma Propulsion Solide, Microturbo, Cinch and Globe Motors) Latecore Liebherr Spirit Textron Systems Ball Aerospace Heroux Devtek
BAE MAS Thales Parker Aerospace Group United Space Alliance
Volvo Aero Corp. Genl. Dynamics IAI
309th Maint. Wing-Hill AFB Raytheon Co. Agusta
Westland
M7 Aerospace
Embraer Eaton Aerospace COMAC
Nadcap SUBSCRIBER TUTORIAL
GOVERNMENT AGENCIES AND CONTRACTOR POSITIONS ON PRI QUALIFICATION PROGRAMS
Special Process and Product mandates to the supplier base in that region
KEY: R = Accreditation Required by Prime Letter sent to Suppliers; M = Nadcap Member; A = Accepts Nadcap Accreditation
Note: Not all Subscribers included above; visit eAuditNet for full list. Programs listed as of July 2011.
SUBSCRIBER FOR PRI USE AMERICAS EUROPE ASIA
309th MAINTENANCE WING-HILL AFB Hill AFB, UT
A (CP, CT, HT, MTL, NMSE, NDT, WLD)
AGUSTAWESTLAND Cascina Costa, Italy
R (NDT)
R (NDT)
R (NDT)
AIR FORCE WPAFB, OH
R (Seals, SLT)
ALENIA AERONAUTICA SPA Naples, Italy U12 R
(CP, COMP, HT, MTL, NDT, SE, WLD) R (CP, COMP, HT, MTL, NDT, SE, WLD)
R (CP, COMP, HT, MTL, NDT, SE, WLD)
AVIO S.p.A Italy
R (CP, CT, HT, MTL, NDT, NMSE, WLD)
R (CP, CT, HT, MTL, NDT, NMSE, WLD)
R (CP, CT, HT, MTL, NDT, NMSE, WLD)
BAE SYSTEMS MILITARY AIR SOLUTIONS (MAS) UK U15
R (COMP, CP, HT, MTL, NDT, NMSE, WLD)
BAE SYSTEMS Nashua, NH
A (CP,CT,WLD)
BALL AEROSPACE & TECHNOLOGY CORPORATION Boulder, CO
A (CP,ETG,WLD)
THE BOEING COMPANY (Commercial Airplanes, Intergrated Defense Systems) U11
R (COMP,CP,HT,MTL-Ind.Test labs only, NDT, NMSE-SE only,WLD)
R (COMP,CP,HT,MTL-Ind.Test labs only, NDT, NMSE-SE only,WLD)
R (COMP,CP,HT,MTL-Ind.Test labs only, NDT, NMSE-SE only,WLD)
BOMBARDIER, INC. Dorval, Canada U13 R
(COMP, CP, CT, HT, MTL, NDT, NMSE, WLD)
R (COMP, CP, CT, HT, MTL, NDT, NMSE, WLD)
R (COMP, CP, CT, HT, MTL, NDT, NMSE, WLD)
Defense Contact Management Agency (DCMA) (DOD) Alexandrta, VA
M (ALL, COMP, ETG, FLU, SEAL, SLT)
Airbus U8 R (COMP, CP, ETG, HT, MTL, NDT, NMM, SE, WLD)
R (COMP, CP, ETG, HT, MTL, NDT, NMM, SE, WLD)
R (COMP, CP, ETG, HT, MTL, NDT, NMM, SE, WLD)
Name of Nadcap Subscribing Prime Contractor
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY-MANAGED ACTIVE CUSTOMER AUDITS
12081466
24372852
32953678 3870 4015
4389 44064791 4929
0
1000
2000
3000
4000
5000
6000
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012Plan
Nadcap SUBSCRIBER TUTORIAL
STATUS REPORT – SUPPLIER AUDITS Plan Actual Actual Actual Actual Actual2012 2011 2010 2009 2008 2007
AQS 229 229 239 236 214 225Conv Machining 63 40 10Composites 152 153 131 135 135 125CP 942 893 857 847 724 705CT 116 124 113 124 112 106ETG 73 76 66 42 15 5Fluids 22 26 32 25 30 24HT 882 833 786 741 697 661MTL 170 209 178 185 209 151NDT 972 1011 973 1000 953 968NM 210 228 178 196 188NMSE 320NMMM 9 2NMMT 22 24 20 10 6SE 134 156 129 153 146Seals 10 10 8 12 11 14Sealants 13 12 17 12 12 14WLD 406 456 411 446 403 418Preassessments 45 87 187 41 26 28NUCAP 246 224 71 181 138 138Total 4,769 4,791 4,406 4,389 4,015 3,902
Nadcap SUBSCRIBER TUTORIAL
31 42.6
46.3
45.7
49.3
43.3
44.6
49.3 55.4
51.6
55.86
18.5 18.2
17.1 30
.6
27.2
28.2 31
.1 35.5
28.4 29
.7
0
0.7 1 2.7
4.64.5 6.8
7.27.2
8.710.1
0
20
40
60
80
100
120
Americas Europe Asia
9689
Auditors
Audits
STATUS OF AUDITS/AUDITORS (FULL TIME EQUIVALENT)
37
62 66 66
84 75 80
88
98
1466
2437
2852 3295
3870 4015 4389 4406
3678
4791
Nadcap SUBSCRIBER TUTORIAL
• Special Processes – Nondestructive Testing (NDT) – Materials Testing (MTL) – Heat Treating (HT) – Coatings (CT) – Chemical Processing (CP) – Welding (WLD) – Nonconventional Machining & Surface Enhancement (NMSE) – Non Metallic Materials Testing (NMM) – Conventional Machining as a Special Process (CMSP)
• Systems & Products – Aerospace Quality Systems (AQS): AC7004 – Fluid Distribution Standards (FLU) – Elastomer Seals (SEALS) – Sealants (SLT) – Composites (COMP) – Electronics (ETG)
NADCAP PROGRAMS
Nadcap SUBSCRIBER TUTORIAL
• Nadcap Overview
Organizational Structure • Nadcap Process / eAuditNet
AGENDA
Nadcap SUBSCRIBER TUTORIAL
PRI/Nadcap ORGANIZATIONAL STRUCTURE
Policy Board of Directors
Executive Leaders • Legal entity • Fiduciary responsibility • Set policy • Provide the vision
Nadcap SUBSCRIBER TUTORIAL
BOARD OF DIRECTORS Stan Adachi
Director, BDS Supplier Quality Boeing
Richard Amato Manager, Manufacturing Engineering GE Aviation
Etienne Galan Vice President Quality Snecma
David Handley (Chairman) Head of Quality BAE Systems (Operations) Limited
Michael Hayward Sector Director Product Quality, Aerospace Systems Northrop Grumman Corp.
Mario Langlois Aerospace Quality Director Bombardier
Andy Page Global Supplier Development Executive Rolls-Royce plc
John Papadopoulos Director Quality & Continuous Improvement United Technologies Corporation
David L. Schutt Chief Executive Officer SAE International
Kristin Slyker Vice President, Commercial Customer Operations Honeywell Aerospace
Junji Tsuji General Manager of Engineering Group Ishikawajima-Harima Heavy Industries Co.
Bernard Veyssière Vice President Quality EADS
Li Wei General Director, Quality and Safety Department Aviation Industry Corporation of China
Steve Wells VP Quality& Continuous Improvement Goodrich
Nadcap SUBSCRIBER TUTORIAL
PRI/Nadcap Organizational Structure
Tactical
Senior quality leaders & managers • Oversee operation of Nadcap • Establish & implement policy & procedures • Task group coordination & development • Identify, develop and deploy improvement
Board of Directors
Nadcap Management Council (NMC)
Policy
Nadcap SUBSCRIBER TUTORIAL
CURRENT Nadcap MANAGEMENT COUNCIL (NMC) • Pascal Blondet, Chairperson
Airbus • Richard Blyth
Rolls-Royce • Robert Bodemuller
Ball Aerospace & Technology Corp. • Katie Bradley
Lockheed Martin • Tim Brooks
M7 Aerospace • Christopher Brust
DCMA • Christian Buck
SAFRAN • Robert Cashman
Parker Aerospace Group • Mark Cathey
Spirit AeroSystems • Javed Cheema
Eaton Aerospace • Jeff Conrad
Cessna Aircraft Company • Jim Diamond
309 Maintenance Wing – Hill AFB • John Haddock
BAE Systems – MAS • Tim Hayes
General Dynamics • Danieli Hilgemberg
Embraer • Scott Iby
Hamilton Sundstrand • Scott Klavon, Secretary (Non-Voting)
PRI • Ralph Kropp
MTU Aero Engines GmbH • Peter Krutoholow
Sikorsky
• Serge Labbe Heroux Devtek
• Daniel Lecuru Eurocopter
• Eric LeFort Sonaca
• Howard Jeff Lott The Boeing Company
• Frank Mariot Vought Aircraft
• Steve McGinn Honeywell
• Robin McGuckin Bombardier Aerospace
• Heather Meyer Cessna Aircraft Company
• Colby Nicks Bell Helicopter Textron
• Ana Ottani dos Santos Embraer
• Rick Peterson Rockwell Collins, Inc.
• Alberto Portal EADS – CASA
• Mark Rechtsteiner GE Aviation
• Per Rehndell Volvo Aero Corporation
• Brad Richwine Raytheon Company
• Davide Salerno Alenia Aeronautica SpA
• Victor Schonberger IAI
• Henry Sikorski Pratt & Whitney
• Clifford Smith General Services Administration
• Joe Texteira Hawker Beechcraft Company
• David Thornhill General Dynamics
• Neil Tinsley Pratt & Whitney Canada
• Kevin Ward, Vice Chairperson Goodrich Corporation
• Kirk Whalen Heroux Devtek
• George Winchester Northrup Grumman
• Corwyn Berger EXOVA, Inc.
• Michael Brandt Alcoa
• Tim Crowe Dearborn Precision
• Robert Custer AAA Plating & Inspection
• Suzanna DeMoss Advanced Chemistry & Technology
• Eric Jacklin FM Callahan & Son
• David Jones Nex-Tech Processing.
• David Michaud Fountain Plating Company
• Michael Schleckman Voss Industries, Inc.
• Vern Talmadge Howmet Thermatech Coatings
Nadcap SUBSCRIBER TUTORIAL
Tactical
Board of Directors
Nadcap Management Council (NMC)
PRI/Nadcap ORGANIZATIONAL STRUCTURE
Technical Task Groups Special Processes Nondestructive Testing, Materials Testing, Heat Treating, Coatings, Chemical Processing, Welding, NMSE, Non Metallic Materials Testing & Conventional Machining Systems & Products Electronics, Sealants, Elastomer Seals, AQS (AC7004), Fluid Distribution Systems & Composites
Technical Experts • Determine requirements • Develop documents • Accept corrective action • Final decision on
accreditation
Supplier Support Committee (SSC)
Administrative Staff
Policy
Nadcap SUBSCRIBER TUTORIAL
• Nadcap Overview
• Organizational Structure of Nadcap
Nadcap Process / eAuditNet
AGENDA
Nadcap SUBSCRIBER TUTORIAL
Nadcap PROCEDURE HIERARCHY
AS7003
QUALITY MANUAL
NOP (Nadcap Operating
Procedure)
NTGOP (Nadcap Task Group Operating
Procedure)
NIP (Nadcap Internal Procedure)
Auditor Handbook
Aerospace Standard which documents the requirements for implementing Nadcap industry consensus-based accreditation programs.
Quality policy describing the quality system of the organization.
Specific procedures by which Nadcap operates.
Scope and general operating procedures for each specific Nadcap commodity program.
Specific procedures by which PRI / Nadcap Staff operates.
Roles and responsibilities for Nadcap Auditors, and clarifications to facilitate and standardize the audit process.
Nadcap SUBSCRIBER TUTORIAL
• NOP-001: Nadcap Operating Procedure
• NOP-006: Supplier Advisory Process
• NOP-008: Supplier Merit Program
• NOP-011: Audit Failure Process
• NTGOP-001: Nadcap Task Group Operating Procedure
KEY PROCEDURES (Located on eAuditNet, under Nadcap Procedures)
Nadcap SUBSCRIBER TUTORIAL
THE Nadcap AUDIT PROCESS
Accreditation Mandated by
Nadcap Prime Subscriber
Supplier Requests Audit
Audit Scheduled & Auditor Assigned
Audit Performed – Auditor Submits
Report
Supplier Review
PRI Technical Staff Review
Task Group Review
Certificate Issued to Supplier
Re-accreditation Process
Subscriber Action
Supplier Action
PRI Action
Nadcap SUBSCRIBER TUTORIAL
• PRI/Supplier Schedules the Audit using eAuditNet.com – Nadcap Checklists and Preparation Instructions available – Encouraged to review the Nadcap Customer Support Initiative
(NCSI) presentation on eAuditNet – Perform self-audit
• Auditor Conducts the Audit using the applicable Nadcap checklists
(located on eAuditNet) – Daily briefing & a final close out meeting at the end of the audit
• Auditor Prepares Cover Letter and attaches to audit report (uploaded
into eAuditNet)
• Supplier has 21 calendar days to initially respond to any findings (7 calendar days for subsequent responses)
AUDIT PROCESS
Nadcap SUBSCRIBER TUTORIAL
EVERY STEP IS MANAGED BY INDUSTRY
AUDIT CHECKLIST
PROCESS EVALUTION/
IMPROVEMENT
CORRECTIVE ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR QUALIFICATION & SELECTION
INDUSTRY EXPERTS
MANAGE ALL KEY STEPS
Nadcap SUBSCRIBER TUTORIAL
Nadcap – INDUSTRY WORKING TOGETHER
Audit Criteria (AC): Document containing checklists or other surveillance tools to be utilized
in the course of determining compliance to established industry standards and prime requirements.
Establish Audit Criteria
Nadcap Staff
Suppliers Task Groups (Primes)
Nadcap SUBSCRIBER TUTORIAL
RELATIONSHIP BETWEEN AUDIT CRITERIA (AC), AUDIT HANDBOOK AND PRIME REQUIREMENTS
Industry Standards
+ Prime
Requirements
AC7XXX Audit Criteria
Job Audits Audit
Handbook
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS EVALUTION/
IMPROVEMENT
CORRECTIVE ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR QUALIFICATION & SELECTION
INDUSTRY EXPERTS
MANAGE ALL KEY STEPS
Nadcap SUBSCRIBER TUTORIAL
• Core and Technical Requirements are Established by Task Group
• Potential candidates complete a pre-screening questionnaire on
eAuditStaff.com
• Interviewed by Task Group
• Testing/Certification (Optional)
• Training Audits
• Review of Training with Report from Lead Auditor
• Approval by Task Group
• Continual Monitoring through Audit Reviews
• Annual PRI/Nadcap Training
AUDIT SELECTION/INTERVIEW/PERFORMANCE
Nadcap SUBSCRIBER TUTORIAL
• Highly skilled technical background with average of 30 years
experience in the Special process audited • Unlike ISO or EN 9000 based audits, Nadcap auditors do not make
the final decision • Nadcap auditor goal is to evaluate and report the technical
competency and compliance of the supplier
AUDITORS CRITICAL TO Nadcap
Nadcap SUBSCRIBER TUTORIAL
SAMPLE OF CURRENT AUDITORS & EXPERIENCE
Process Experience Summary Aerospace Quality Systems (AQS) 60% ISO Lead Assessors; Average 30 Years Experience
Chemical Processing (CP) 70% Have B.S Degree; 22 % Have MS Degree; 11% Have PHD; Average 35 Years Experience
Coatings (CT) 100% Have B.S Degree; 20% Have MS. Degree; 20% Have PHD; Average 30 Years Experience
Composites (COMP) 100% Have B.S. Engineering; 100% Have MS Engineering; Average 15 Years Experience
Elastomer Seals (SEAL) 50% B.S. Engineering; 30 Years Experience
Fluid Distribution Systems (FLU) 100% Have B.S. Engineering; Average 35 Years Experience
Heat Treating (HT) 80% Have B.S in Metallurgy/Material Science; 30% Have M.S. in Metallurgy/Material Science; Average 33 Years Experience; Certified Quality Engineer/Auditor
Materials Testing Laboratories (MTL)
90% Have B.S Degrees; 50% Have MS Degrees; 20% Have PHD; Certified Quality Engineer/Auditor; Average 35 Years Experience
Nonconventional Machining (NMMT)
80% Have B.S. Engineering; 40% Have MS Engineering; 20% Have PHD Engineering; Average 32 Years Experience
Nondestructive Testing (NDT) 100% are Level III’s for Four (4) Methods; 44% Have Bachelors of Science Degrees; Average 30 years of Experience
Sealants (SLT) 50% Have PHD; Average 30 Years Experience
Surface Enhancement (SE) 80% Have B.S. Engineering; 40% Have MS Engineering; 20% Have PHD Engineering; Average 32 Years Experience
Welding (WLD) 60% Have B.S Degree; 30% Have MS Degree; Average 34 Years Experience
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS EVALUTION/
IMPROVEMENT
CORRECTIVE ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR QUALIFICATION & SELECTION
INDUSTRY EXPERTS
MANAGE ALL KEY STEPS
Nadcap SUBSCRIBER TUTORIAL
1. Quality Systems 2. Special Process and Product Specific Requirements 3. Compliance/Job Audits
NDT: 3 Witnessed Compliance Jobs per Method and 3 “Paperwork” Completed Compliance Jobs per Method Heat Treating: 2 Long Jobs-8 Short Jobs Materials Lab: Witnessing of All Test Methods Chemical Processing: Minimum of 4 Job Audits Coatings: 2-11 Job Audits (Based on Scope) Welding: 2 Job Audits per Method Nonconventional Machining: 2-10 Job Audits Surface Enhancement: 2-6 Job Audits Composites: 15-30 Job Audits (Based on Manufacturing Flow) Electronics: Complete 1 Job Audit Conventional Machining: 2-14 Job Audits (Based on Scope)
Nadcap AUDIT CONTENT
Nadcap SUBSCRIBER TUTORIAL
Chemical Processing
GENERAL FOCUS AUDIT
Calibration:
NDT
Does the supplier define the process employed for the calibration of inspection, measuring and test equipment
type, unique identification, location, frequency of checks, check method, acceptance criteria and the action to be
taken when results are unsatisfactory?
Heat Treating
Nadcap SUBSCRIBER TUTORIAL
TECHNICAL (Nadcap) FOCUS AUDIT
Calibration: Are the FPI dryer ovens calibrated
every three months at multiple points across the usable
range?
Are furnaces used for heat treating Aluminum
parts surveyed at the required tolerance and temperature range?
Is measuring and test equipment used to
control or monitor the control of a process (within parameters)
maintained in a calibration system
compliant with ISO 10012-1?
(I.e. temperature gages, conductivity meters, voltmeters,
rectifiers)
Chemical Processing
NDT Heat Treating
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS EVALUTION/
IMPROVEMENT
CORRECTIVE ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR QUALIFICATION & SELECTION
INDUSTRY EXPERTS
MANAGE ALL KEY STEPS
Nadcap SUBSCRIBER TUTORIAL
1. Major Nonconformance: The absence of, or systemic breakdown of, the Process Control
and/or Quality Management system. Any non-conformance where the effect impacts or has the
potential to impact the integrity of the product.
2. Minor Nonconformance: A non-systemic lapse in conformance to the Process Control
and/or Quality Management system.
NCR CLASSIFICATIONS
Nadcap SUBSCRIBER TUTORIAL
PRI Staff Review: • Staff Reviews Package for Completeness • Review Audit Report
– Clarification Changes (electronically) - Contact Auditors for Clarification
– Review Supplier Corrective Action – Close-Out or request additional information via Forums
• Audit Report Package is submitted via eAuditNet for Task Group Review
AUDIT REVIEW
Nadcap SUBSCRIBER TUTORIAL
Task Group Review: • Task Group decides Procedure for Review
– Sub-group review, entire Task Group Review • Task Group Reviews for Correctness
– Technical Comments, Supplier Responses, Technical Completeness, Auditor Summary Letter, Identify Additional Findings
• Completes Review of Each NCR and dispositions (NCR Status) • Discuss Results with Task Group within Forums • Task Group Votes on Accreditation via On-Line Balloting
AUDIT REVIEW
Nadcap SUBSCRIBER TUTORIAL
Nadcap – INDUSTRY WORKING TOGETHER
Nadcap Staff
Suppliers Task Groups (Primes)
Establish Audit Criteria
Define Auditor Requirements
Interview & Recommend
Auditor Contract Auditor
Plan/Schedule Audits
Supplier Requests
Perform Audit
Review & Accept C/A
Submit C/A Package
Review C/A Package
Findings
Accredit Supplier
Nadcap SUBSCRIBER TUTORIAL
• Subscribers can use eAuditNet to: – Use ‘Subscriber QML’ to specifically search for your company’s suppliers – Lookup audit details for a supplier including checklist details, nonconformance
(NCR) details, and Supplier and Task Group NCR responses – Lookup the current audit status of a supplier – Download or print hard copy checklist(s) – View new or existing Supplier Advisories – View all Nadcap Procedures (NIPs, NOPs, NTGOPs)
• eAuditNet Company Administrator, you can use eAuditNet to: – Create new eAuditNet users for your company – Edit current eAuditNet users for your company – Accept or reject eAuditNet users that select your company during registration – Set-up company Users to receive weekly e-mails regarding your QML supplier
audits that were submitted (Email Subscription Application) • If you are a Task Group Member, you can use eAuditNet to:
– View and discuss supplier audit NCRs – Ballot on supplier audit and merit recommendations
An eAuditNet Subscriber’s Audit Review Guide and eAuditNet Company Administrator’s Guide can be downloaded from eAuditNet using Public Documents.
eAUDITNET FOR SUBSCRIBERS – www.eAuditNet.com
Nadcap SUBSCRIBER TUTORIAL
INDUSTRY MANAGED PROGRAM
AUDIT CHECKLIST
PROCESS EVALUTION/
IMPROVEMENT
CORRECTIVE ACTIONS AS REQUIRED
AUDIT RESULTS
AUDIT CONDUCTED
AUDITOR QUALIFICATION & SELECTION
INDUSTRY EXPERTS
MANAGE ALL KEY STEPS
Nadcap SUBSCRIBER TUTORIAL
TOP 10 PARAGRAPHS SINCE RELEASE OF COMP AC7118 REV A232 AUDITS
Nadcap SUBSCRIBER TUTORIAL
NDT TOP PARAGRAPH REFERENCES AC7114 (SAMPLE – 2010)
Nadcap SUBSCRIBER TUTORIAL
QUALITY IMPROVEMENTS FOR SUPPLIERS (SSC 2009 SURVEY RESULTS)
An increasing percentage of Nadcap accredited companies report quality improvement in the area(s) related to their Nadcap accreditation(s).
Nadcap SUBSCRIBER TUTORIAL
User/Primes “LIABILITY”
Does not shift
Supplier Conformity
Early Warnings Nadcap-Wide
Central Information Network
“eAuditNet”
Agreements: •Auditors •Suppliers •Users
PRI/Nadcap
Supplement with PRI Responsible for the ‘process’ • Industry Standards • Procedures • Oversight • Core Values
Reduce Risk Reduce Escapes
Supplier Responsiveness Consistency in Training
Nadcap SUBSCRIBER TUTORIAL
18-22 February 2013 Dallas, TX, USA
On-line registration available at
www.pri-network.org
Reservation information will be posted on the PRI website (www.pri-network.org) when available.
NEXT Nadcap MEETING
Nadcap SUBSCRIBER TUTORIAL
QUESTIONS
QUESTION TIME
?