21 1. distillation

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인인인 , 인인인 Chap. 21 Distillation (1)Continuous steady-state distillation process (flash distillation) (2) Design and performance of sieve-tray distillation column (rectification) (3) Batch distillation

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Page 1: 21 1. Distillation

인하대 , 화공과

Chap. 21 Distillation

(1) Continuous steady-state distillation process

(flash distillation)

(2) Design and performance of sieve-tray distillation column

(rectification)

(3) Batch distillation

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Chap. 21 Distillation

- Flash distillation

인하대 , 화공과

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Chap. 21 Distillation공급원료는 pump 로부터 heater 를 지나고 valve 에 의해서 감압된다 . 증기와 액체의 혼합물은 vapor separator 로 들어가서 충분한 시간 동안 머문 후 증기와 액체로 나누어 진다 .

Basis: 1 mole of a binary mixture

mole fraction of a low boiler (more volatile)

f = mole fraction of the feed as vapor

1-f = mole fraction of the feed as liquid

mole fraction of vapor of a low boiler

mole fraction of liquid of a low boiler인하대 , 화공과

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Chap. 21 Distillation

Material balance

인하대 , 화공과

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Chap. 21 Distillation

인하대 , 화공과

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Chap. 21 Distillation

EL 과 OL 의 교점

Vapor separator 에서 material balance 를 만족하면서 평형에 도달하는 point

the chart

인하대 , 화공과

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Chap. 21 Distillation

System : benzene (b.p: 80.1 oC), toluene (b.p: 110.6 oC)

인하대 , 화공과

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Chap. 21 Distillation

① f 의 결정

③ 의 교점

④ ②, ③ 에서 의 reading from EL

⑤ 로부터 temperature reading

from boiling-point diagram

인하대 , 화공과

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Chap. 21 Distillation

  System : Benzene 80.1 oC, toluene 110.6 oC, (0.5, 0.5)

At

f 0 0.2 0.4 0.6 0.8 1.0slope ∞ -4.00 -1.50 -0.67 -0.25 0

인하대 , 화공과

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Chap. 21 Distillation

인하대 , 화공과

Temperature

y

x

T

0 1

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Chap. 21 DistillationContinuous distillation with reflux (rectification)

인하대 , 화공과

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Chap. 21 Distillation

Continuous distillation with reflux

Equilibrium stage

 

평형이라는 것은 물질전달에 대한 평형 뿐만 아니라

열적평형 이 되어야 함을 알 수 있다 .

인하대 , 화공과

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Chap. 21 Distillation

- A 의 일부는 액체로부터 증발 (b.p 가 낮은 A 성분이 먼저

더 많이 증발 ) 되어 액체의 농도가 에서 으로 감소

- B 의 일부는 증기로부터 응축하여 증기의 농도가 에서

으로 증가

인하대 , 화공과

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Chap. 21 Distillation

L phase V phase

뜨거운 증기와 만남 차가운 액체와 만남Boiling point 낮은 A 가

증발 (L→V)

Boiling point 높은 B 가 응축 (V→L)

온도 증가 온도 감소

증가 감소

인하대 , 화공과

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Chap. 21 Distillation

Since the liquid streams are at their bubble points and

gas streams at their dew points, the heat necessary to

vaporize component A must be supplied by the heat in

the condensation of component B.

인하대 , 화공과

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Chap. 21 Distillation

인하대 , 화공과

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Chap. 21 Distillation

인하대 , 화공과

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Chap. 21 Distillation

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Chap. 21 Distillation

Material balance

Total MB

F=D+B

Component MB

=

인하대 , 화공과

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Chap. 21 Distillation

n: rectifying section

Condenser : , plate n:

m: stripping section

Reboiler : plate m:

인하대 , 화공과

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Chap. 21 Distillation

OL (1) Rectifying section

(2) Stripping section

인하대 , 화공과

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Chap. 21 Distillation

Constant molal overflow

“high boiler 1mole 의 증기가 응축하면서 low boiler 1mole 의

액체를 기화시킬 수 있기 때문에 vapor 와 liquid 의 molal

flow rate 는 거의 일정” ← n, m 무시 → (straight OL), no need

for EB

인하대 , 화공과

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Chap. 21 Distillation

Reflux ratio

to be controlled

at a point at the upper end of OL

The OL for the rectifying section intersects the di-

agonal at point

( , ).

인하대 , 화공과

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Chap. 21 DistillationCondenserAssumptions - The condenser removes latent heat only. The condensate is liquid at its bubble point

① single total condenser

인하대 , 화공과

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Chap. 21 Distillation

② partial and final condenser

Partial C : for reflux partial condenser; additional

theoretical plate

Final C : for overhead prod-uct 인하대 , 화공과

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Chap. 21 Distillation

Bottom plate and reboiler

인하대 , 화공과

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Chap. 21 Distillation

Stripping section 마지막에서

Diagonal point (

인하대 , 화공과

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Chap. 21 Distillation

xB , y r :𝑒𝑞𝑢𝑖𝑙𝑖𝑏𝑟𝑖𝑢𝑚𝑝𝑜𝑖𝑛𝑡

인하대 , 화공과

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Chap. 21 Distillation

Feed plate

인하대 , 화공과

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Chap. 21 Distillationq: the moles of liquid flow in the stripping section

from the introduction of one mole of feed

Total flow rate of liquid in the SS

Total flow rate of vapor in the RS

Constant molal overflow

To locate the points where the two OLs intersect

인하대 , 화공과

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Chap. 21 Distillation

인하대 , 화공과

at   x = xF ,   y =− q xF + xF

1− q= xF

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Chap. 21 Distillation

Construction of OL

① locating the feed line

② calculating the intercept of the rectifying line and

plotting the line with the intercept (

③ draw the stripping line through the point ( and the

intersection of the rectifying line with the feed line

인하대 , 화공과

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Chap. 21 Distillation

Feed line slope:

RS: intercept

(

SS: (

인하대 , 화공과x

y

x F0 1

1

( xD , xD )

x D

RD

1+ RD

( xB , xB )superheated

cold

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Chap. 21 Distillation

Feed plate location; The feed plate is always represented by

the triangle that has one corner on the rectifying line and one

on the stripping line.

인하대 , 화공과

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Chap. 21 Distillation

인하대 , 화공과

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Chap. 21 Distillation

in a diagonal line

If total reflux, D→0, →∞

인하대 , 화공과

Minimum number of plates

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Chap. 21 Distillation

인하대 , 화공과

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Chap. 21 Distillation

인하대 , 화공과

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Chap. 21 Distillation

a f b: total reflux

ae, eb: actual operation

at minimum reflux ad, db

인하대 , 화공과

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Chap. 21 Distillation

Minimum Reflux,

인하대 , 화공과

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Chap. 21 DistillationOptimum reflux ratio

인하대 , 화공과

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Chap. 21 Distillation

Reflux ratio ↑ plate no. ↓, fixed cost ↓

manufacturing cost for reboiler and condenser ↑

Optimum reflux ratio

- 1.1~1.5 times the minimum reflux ratio

인하대 , 화공과