20580 enterprise avenue · selection process qty. pn description 1 1078842 2 tank alternating...
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20580 Enterprise AvenueBrookfield, WI 53045888.784.9065www.Pentairwatertreatment.com
20580 Enterprise AvenueBrookfield, WI 53045888.784.9065www.Pentairwatertreatment.com
20580 Enterprise AvenueBrookfield, WI 53045888.784.9065www.Pentairwatertreatment.com
20580 Enterprise AvenueBrookfield, WI 53045888.784.9065www.Pentairwatertreatment.com
1K535 DIAPHRAG
M VALVE - STANDARD M
ODEL
1073440 (V535-704)
CAP
DIAPHRAGM
UPPER
CAP RETAINER NUT
11
16 O-RING
15
12
14
7
5
RETAINING RING
O-RING
3 DISC
1
1071817 (ORV-214)1076766 (ORB-214)
1073382 (V535-020K)
1073385 (V535-041)
1073383 (V535-030K)
BUTYLFKM
1
1
1
1
1073402 (V535-111)1073401 (V535-110)
1073403 (V535-112)
1242719 (ORE-212)1071777 (ORJ-212)1242395 (ORV-212)
1073434 (V535-593)
1073399 (V535-100)BUNA
FKMBUTYL
E.P.D.M.
BUTYLE.P.D.M.
FKM
1
2
1
DESCRIPTION
DISC PLATE
NO.
2
BODY
PART NO.
1073407 (V535-410K)1073396 (V535-093)
QTY.
1
1
1073414 (V535-492)1073413 (V535-491) 1
NORYLPVCSHAFT GUIDE8
SHAFT9 1
1071833 (ORV-248)1071712 (ORB-248) 2
FKMBUNAO-RING10
1073397 (V535-094)NORYLPVC
DISC HOLDERPVC 1073416 (V535-500)
14
O-RING6 BUTYLFKM
E.P.D.M.1071783 (ORJ-232)1071825 (ORV-232)
1071753 (ORE-232)2
1073439 (V535-702)PVCNORYL
1073384 (V535-040)DIA. PLATE
PVCNORYL
11073387 (V535-046)1073386 (V535-045)
NORYLPVC
DIA. PLATELOWER
13
17 DIAPHRAGM SUPPORT 1073425 (V535-551K) 2
18E.P.D.M.BUTYL 1071782 (ORJ-231)
1071752 (ORE-231)2
NORYL 1073417 (V535-501)
FKM 1073400 (V535-101)
1073395 (V535-080K) 2SOCKET RETAINING NUT19
O-RINGFKM 1071824 (ORV-231)
O-RING20 BUTYLFKM
E.P.D.M.1071777 (ORJ-212)1071816 (ORV-212)
1071745 (ORE-212)2
1.9248.8
9.50241.3
5.00127.0
APPROX.287.0
11.3231.69.12
127.0 48.81.925.00
332.213.08
REPAIR PARTS KITS
INT. PARTS KIT CONSISTS OF ITEM NO'S 2,4,7,8,9,13,15,17
DIAPHRAGM & SEALS KITCONSISTS OF ITEM NO'S3,5,6,10,11,16,18
DESCRIPTION1070328 (535-RAJ)
PART NO.1070320 (535-RAE)
1082191 (535-RAVFB)
1070344 (K535-RF)
E.P.D.M.INCLUDES
DIAPHRAGM1073399 (V535-100)
BUTYLINCLUDES
DIAPHRAGM1073399 (V535-100)
FKMINCLUDES
DIAPHRAGM1073399 (V535-100)
1 3 4 2
SEE NOTE
20
INCHESMILLIMETERS
ASSEMBLY TOOLS
LIMIT STOP TOOL (TOOL NOT SHOWN)
DESCRIPTION PART NO.
STRAP WRENCH (TOOL NOT SHOWN) 1073557 (V560-581)
1073556 (V560-579)
3
4
5
21
67
8
109
1112
13
20
16
18
19
17
14
15
10
NOTE:CONNECTORS NOT FURNISHED WITH VALVE.SEE DWG. NO. 1078165 FOR FEMALE SOCKETWELD CONNECTORS.
1/4"-18 NPT (2)
NORMALLY OPEN (STANDARD)1070312 (K535-X200-14000)
FORM NO. 1077690
SERIES 535 DIAPHRAGM VALVESTANDARD MODEL
108401021JUN01JWB
CORRECTED SAO & SAC KIT P/N'SF MSM 29MAR06NONE SMN
SEE REVERSE SIDE FOR CONFIGURATION OPTIONS
DRAWN DATE
DESCRIPTIONREV APVDDWNECO DATE
DRAWING NO.
20580 Enterprise AvenueBrookfield, WI 53045888.784.9065www.Pentairwatertreatment.com
QTY.PART NO.DESCRIPTIONNO.
SPRING 23 1073404 (V535-170)
1073432 (V535-576)
1071676 (ORB-024)
1073428 (V535-571)
1071668 (ORB-012)
1073408 (V535-420K)CAP
O-RING21
22
BUNA N
ADJUSTING SCREW
LS GUIDE
O-RING
18
19
20
BUNA N
1
1
1
1
1
1
SCREW ASSY
INDICATOR SHAFT
32
29
26
24
O-RING
1073426 (V535-555)
1071668 (ORB-012)
1073437 (V535-700)
BUNA N
1
1
1
25 1
281PI CLEAR CAP 1073424 (V535-550)
1CAP 1073408 (V535-420K)
BUNA NO-RING
1071676 (ORB-024)
1073438 (V535-701)1SHAFT30
FKM 1071787 (ORV-012)
FKM 1071791 (ORV-024)
FKM 1071787 (ORV-012)
FKM 1071791 (ORV-024)
CPVC 1073430 (V535-573)PVC
LS/PI GUIDE27CPVCPVC
1073429 (V535-572)1073427 (V535-570)
1
1073441 (V535-706)PVC
NORYL
31UPPER PVC
NORYL1073409 (V535-442)1073410 (V535-443)
1DIA. PLATE
K535 DIAPHRAGM
VALVE - OPTIO
NAL MO
DELSLIMIT STOP MODEL
SPRING ASSIST CLOSED MODEL &SPRING ASSIST OPEN MODEL
LIMIT STOP/POSITION INDICATOR MODEL
SERIES 535 DIAPHRAGM VALVESTANDARD MODEL
FORM NO. 1077690
CONVERSION KIT (SPRING ASSIST OPEN)CONSISTS OF ITEM NO. 23
CONVERSION KIT (SPRING ASSIST CLOSED)CONSISTS OF ITEM NO. 23
CONVERSION KIT (LIMIT STOP)CONSISTS OF ITEM NO'S 18 THRU 22
DESCRIPTION PART NO.
INT. PARTS KIT (SPRING ASSIST OPEN)CONSISTS OF ITEM NO. 23
INT. PARTS KIT (SPRING ASSIST CLOSED)CONSISTS OF ITEM NO. 23
INT. PARTS KIT (LIMIT STOP)CONSISTS OF ITEM NO'S 18 THRU 21
DESCRIPTION PART NO.
CONVERSION KIT (POSITION INDICATOR)CONSISTS OF ITEM NO'S 24 THRU 32
INT. PARTS KIT (LIMIT STOP/POS INDICATOR)CONSISTS OF ITEM NO'S 24 THRU 31
CORRECTED SAO & SAC KIT P/N'SF
108401021JUN01JWB
MSM 29MAR06NONE SMNCONVERSION KITS
REPAIR PARTS KITS
1075234 (535-LS)
1075236 (535-S)
1075236 (535-S)
1075235 (535-PI)
1071343 (K535-LSC)
1075236 (535-S)
1075236 (535-S)
1071344 (K535-PIC)
23
22
21
20
1918
2932
2425
26
27
2830
23
31
LIMIT STOP SPRING ASSIST OPENSPRING ASSIST CLOSED
LIMIT STOP/POSITION INDICATOR
1070313 (K535-X210-14000) 1071367 (K535-X202-14000) 1071365 (K535-X201-14000)
K535-X221-14000
SEE REVERSE SIDE FORSTANDARD NORMALLY OPEN MODEL
DRAWN DATE
DESCRIPTIONREV APVDDWNECO DATE
DRAWING NO.
20580 Enterprise AvenueBrookfield, WI 53045888.784.9065www.Pentairwatertreatment.com
20580 Enterprise AvenueBrookfield, WI 53045888.784.9065www.Pentairwatertreatment.com
20580 Enterprise AvenueBrookfield, WI 53045888.784.9065www.Pentairwatertreatment.com
AquaMatic® Easy Nest Kit
COMMERCIAL CONTROL VALVEs
The AquaMatic Easy Nest Kit outperforms large multiport valves in many ways: greater application flexibility, improved flow rate performance and significant cost savings. Pentair Water® makes it easy to specify, quote and build a superior system. Our Easy Nest Kits simplify a valve nest down to only two part numbers (valving and stager controller). Now all you need to do is determine the tank size, flow rate and piping size. At the heart of the system is the industry-proven AquaMatic Diaphragm Valve, first introduced over 45 years ago.
Open the door to a whole new spectrum of tank sizes you may have never tried before. AquaMatic Valves and Controls Easy Nest Kits give you opportunities to seek new business that will result in a new level of success.
2
COMMERCIAL CONTROL VALVEs
AquaMatic® Easy Nest Kit
Control ChoiCes example (page 4):
Select electronic or electromechanical Electronic
Select the correct option for your application 2 Tank Alternating Softener
Find part number 1078842
Select quantity of controllers 1
ValVe nest ChoiCes example (page 3 or 4):
Select filter or softener Softener
Select valve type (Cast iron, K52, K53) K53 Valve Series
Select size of system based on tank diameter, pipe size, or flow rate 54" Tanks
Find part number 1078803
Select quantity of nest kits 2 (Alternating)
sample orDer
Selection Process
QTY. PN DescriPTioN
1 1078842 2 Tank Alternating Softener Controller2 1078803 S537-54 Nest Kit
Valve Body Features
• Cast Iron – Requires threaded/flanged
piping – Requires union connectors – Susceptible to corrosive
water
• K52 (Composite) – Solvent weld – Requires union connectors – Corrosion resistant
• K53 (Composite) – Solvent weld – No union connectors
needed* – Corrosion resistant
Control Features
• Electromechanical Controllers – Regenerates based on a set time
• Electronic (Metered/Signal) Controllers – Regenerates based on a set time, metered water usage or external signal
Selection of the stager and valve nest kit can be done with two part numbers. The part numbers for the stagers can be found on page 4 of this specification sheet. The valve nest kit part numbers
can be found on page 3 (softeners) and page 4 (filters). Backwash flow controls, brine valves, and water meters are not included as part of the Easy Nest Kits and must be ordered separately. Below
are brief descriptions of the stagers and valves. A raw water bypass option for single tank units is available, but a normally closed valve must be ordered separately.
Selecting the Appropriate Stager and Nest Kits
* Drawings on pages 6 and 7 show union connectors as part of the installation. When using the K53 valves, those union connectors are not necessary.
Service Flow Rates 80 to 1300 gpm (18 to 295 m3/h) per tank
Backwash Flow Rates (Softeners) 35 to 392 gpm (8 to 89 m3/h)
Backwash Flow Rates (Filters) 35 to 1200 gpm (18 to 272 m3/h)
System Sizes 36- to 120-inch Diameter Tanks
sYstem ConFigUrations
Softeners Single Tank 4 Position
Multi-Tank 2, 3, and 4 Tank, Parallel; 2 Tank Alternating Softeners
Filters Single Tank 3 Position
Multi-Tank 2, 3, and 4 Tank, Sequential
Control ConFigUrations
Electronic Demand and Time Clock (Battery Back-up) Programmable Regeneration Range 0-255 Minutes Regeneration (Each Cycle)
Electromechanical Time Clock, 6 or 7 Day Programmable Regeneration Range 3-102 Minutes Complete Regeneration Cycle
Stager Valves 6, 8 and 16 Ports
piping ConFigUrations
Valves Cast Iron 3/4- to 3-inch Female Thread, NPT, BSP, JIS; 3- to 6-inch Flanged
Noryl (Plastic) 1- to 3-inch Union, Female Solvent Weld; 2- to- 3 inch Female Solvent Weld or Flange
Injectors 1/2- to 2-inch Female NPT Thread, Solvent Weld
Stager Tubing 1/4-inch Poly Tubing
Performance Range (Single Tank Systems)
Configurations
Valve Body Cast Iron or Glass-filled Noryl
Diaphragm Buna N/Polyamide
Injector PVC
Control Enclosures (Electromechanical) NEMA 1
Control Enclosures (Electronic) NEMA 4X Fiberglass
Operating Pressure 20 to 120 psi (1.38 to 8.27 bar)
Operating Temperature 35° to 120°F (2° to 38°C)
Operating Voltages 115V, 50/60 Hz; 220V, 50/60 Hz
Operating Specifications
4
COMMERCIAL CONTROL VALVEs
AquaMatic® Easy Nest Kit
Available Standard Softener Configurations
ModelNumber
Part Number
Tank Diameter
inches (cm)resin Amount cu. Ft. (liters)
Pipe size inches
service Flowrate at Pressure Drop Backwash Flowrate at Pressure DropGPM @ Psi (m3/hr @ bars) GPM @ Psi (m3/hr @ bars)
cast iron Valves
S425-36 1078826 36 (92) 20 (565) 2 100 @ 6.4 (22.7 @ .44) 36 @ 2.3 (8.1 @ .16)
S425-42 1078783 42 (106) 30 (850) 2 150 @ 14.3 (34 @ .98) 48 @ 4.4 (10.9 @ .30)
S426-48 1078784 48 (120) 40 (1130) 2 180 @ 14 (40.9 @ .96) 63 @ 7.5 (14.3 @ .51)
S426-54 1078785 54 (135) 50 (1415) 2-1/2 220 @ 13.7 (50 @ .94 80 @ 12.2 (18 @ .84)
S427-60 1078786 60 (150) 60 (1700) 3 300 @ 10.0 (68 @ .69) 98 @ 6.3 (22.2 @ .43)
S427-63 1078828 63 (160) 70 (1980) 3 325 @ 11.6 (73.8 @ .80) 108 @ 7.5 (24.5 @ .51)
S428-72 1078787 72 (180) 85 (2400) 4 425 @ 4.8 (96.6 @ .33) 140 @ 8.5 (31.8 @ .58)
S428-78 1078788 78 (200) 100 (2830) 4 500 @ 6.6 (113.6 @ .45) 165 @ 11.8 (37.5 @ .81)
S428-84 1078789 84 (215) 125 (3540) 4 625 @ 10 (142 @ .69) 192 @ 10.5 (43.6 @ .72)
S428-90 1078790 90 (230) 140 (3965) 4 700 @ 13 (159 @ .89) 220 @ 13.8 (50 @ .95)
S429-96 1078791 96 (245) 165 (4670) 6 825 @ 4.0 (187.5 @ .27) 255 @ 7.6 (58 @ .52)
S429-102 1078792 102 (260) 185 (5240) 6 925 @ 4.2 (210 @ .29) 285 @ 9.2 (64.7 @ .63)
S429-108 1078793 108 (275) 210 (5945) 6 1100 @ 6.0 (250 @ .41) 320 @ 11.5 (72.7 @ .79)
S429-114 1078794 114 (290) 235 (6655) 6 1200 @ 7.0 (272 @ .48) 355 @ 3.5 (80.6 @ .24)
S429-120 1078795 120 (305) 260 (7360) 6 1300 @ 8.3 (295 @ .57) 390 @ 5.0 (88.6 @ .34)
composite Valves series K52
S524-36 1078796 36 (92) 20 (565) 1-1/2 80 @ 9.0 (18.1 @ .62) 35 @ 11 (7.9 @ .76)
S526-42 1078797 42 (106) 30 (850) 2-1/2 150 @ 4.5 (34 @ .31) 48 @ 4.0 (10.9 @ .27)
S526-48 1078798 48 (120) 40 (1130) 2-1/2 180 @ 7.0 (41 @ .48) 63 @ 5.6 (14.3 @ .38)
S526-54 1078799 54 (135) 50 (1415) 2-1/2 220 @ 10 (50 @ .69) 80 @ 10 (18 @ .69)
composite Valves series K53
S534-36 1078800 36 (92) 20 (565) 1-1/2 100 @ 8.7 (22.7 @ .60) 35 @ 7.5 (7.9 @ .51)
S535-42 1078801 42 (106) 30 (850) 2 150 @ 6.4 (34 @ .44) 48 @ 2.0 (10.9 @ .14)
S535-48 1078802 48 (120) 40 (1130) 2 180 @ 9.2 (41 @ .63) 63 @ 4.0 (14.3 @ .27)
S537-54 1078803 54 (135) 50 (1415) 3 220 @ 2.4 (50 @ .16) 80 @ 7.0 (18 @ .48)
S537-60 1078829 60 (150) 60 (1700) 3 300 @ 4.5 (68.1 @ .31) 98 @ 8.4 (22.2 @ .57)
S537-63 1078804 63 (160) 65 (1840) 3 325 @ 5.3 (73.8 @ .36) 110 @ 4.0 (25 @ .27)
S537-72 1078805 72 (182) 90 (2550) 3 425 @ 9.0 (96.6 @ .62) 140 @ 7.0 (31.8 @ .48)
Note: Data supplied herein is provided as a guide only. Actual results may vary depending upon actual water conditions and system layout. Flow rates shown are valves only, not completed systems.
5
Available Standard Filter Configurations
Note: Data supplied herein is provided as a guide only. Actual results may vary depending upon actual water conditions and system layout. Flow rates shown are valves only, not completed systems.
Model Number
PartNumber
Tank Diameter
inches (cm)Pipe size
inches
service and Backwash Flowrate at Pressure Drop
5 GPM/Ft 2 10 GPM/Ft2 15 GPM/Ft 2
GPM @ Psi (m3/hr @ bars)GPM @ Psi (m3/hr @ bars) GPM @ Psi (m3/hr @ bars)
cast iron ValvesF425-42 1078806 42 (106) 2 48 @ 1.5 (10.9 @ .10) 96 @ 5.8 (21.8 @ .4) 145 @ 13.2 (33 @ .91)
F426-48 1078807 48 (120) 2 62 @ 1.7 (14 @ .11) 125 @ 6.7 (28 @ .46) 190 @ 15 (43.2 @ 1.03)
F426-54 1078808 54 (135) 2-1/2 80 @ 2.8 (18.1 @ .19) 160 @ 7.2 (36.2 @ .49) 240 @ 16 (54.5 @ 1.1)
F427-60 1078809 60 (150) 3 97 @ 1.1 (22.0 @ .07) 195 @ 4.3 (44 @ .29) 295 @ 9.5 (67 @ .65)
F428-72 1078810 72 (180) 4 140 @ 0.5 (31.8 @ .034) 280 @ 2.5 (63.6 @ .17) 425 @ 5.5 (96.6 @ .38)
F428-78 1078811 78 (200) 4 165 @ 0.7 (36.3 @ .048) 330 @ 3.2 (75 @ .22) 500 @ 7.5 (113 @ .51)
F428-84 1078812 84 (215) 4 190 @ 1.0 (43 @ .069) 380 @ 4.4 (87.5 @ .30) 580 @ 10 (132 @ .69)
F428-96 1078813 96 (245) 4 250 @ 1.6 (56.8 @ .11) 500 @ 7.4 (113.6 @ .51) 750 @ 16 (170 @ 1.1)
F429-108 1078814 108 (275) 6 315 @ 0.5 (71 @ .034) 635 @ 2.0 (143.6 @ .13) 960 @ 4.5 (218 @ .31)
F429-120 1078815 120 (305) 6 390 @ 0.8 (88.6 @ .055) 780 @ 3.0 (177 @ .20) 1180 @ 7.4 (268 @ .51)
composite Valves series K52F524-36 1078816 36 (90) 2 35 @ 1.7 (8.0 @ .11) 70 @ 6.8 (16 @ .47) 105 @ 15 (23.8 @ 1.03)
F526-42 1078817 42 (105) 2-1/2 48 @ 0.46 (11 @ .032) 96 @ 2.0 (22 @ .13) 145 @ 4.2 (33 @ .29)
F526-48 1078818 48 (120) 3 62.5 @ 0.8 (14.2 @ .055) 125 @ 3.2 (28.4 @ .22) 190 @ 7.3 (43.2 @ .50)
F526-54 1078819 54 (135) 3 80 @ 1.3 (18.1 @ .09) 160 @ 5.2 (36.2 @ .36) 240 @ 11.5 (54.5 @ .79)
composite Valves series K53F534-36 1078820 36 (90) 1-1/2 35 @ 1.2 (8 @ .08) 70 @ 4.3 (16 @ .29) 105 @ 9.6 (23.8 @ .66)
F535-42 1078821 42 (105) 2 48 @ 0.6 (11 @ .041) 96 @ 2.7 (22 @ .18) 145 @ 6.0 (33 @ .41)
F535-48 1078822 48 (120) 2 62.5 @ 1.1 (14.2 @ .075) 125 @ 4.5 (28.4 @ .31) 190 @ 10.5 (43.2 @ .72)
F537-54 1078823 54 (135) 3 80 @ 0.4 (18.1 @ .027) 160 @ 1.6 (36.2 @ .11) 240 @ 3.5 (54.5 @ .24)
F537-60 1078829 60 (150) 3 98 @ 0.6 (22.2 @ .041) 195 @ 2.2 (44.3 @ .15) 295 @ 5.4 (67 @ .37)
F537-63 1078824 63 (160) 3 107 @ 0.7 (24 @ .048) 215 @ 2.7 (48 @ .18) 325 @ 7.0 (73.8 @ .48)
SF37-72 1078825 72 (180) 3 140 @ 1.2 (31.8 @ .082) 280 @ 5.0 (63.6 @ .34) 425 @ 11.4 (96.6 @ .78)
Description Part No.
Single Tank, 4 Position Softener P/N 1078830Single Tank, 3 Position Filter P/N 10788312 Tank Sequential Filter P/N 10788323 Tank Sequential Filter P/N 10788334 Tank Sequential Filter P/N 10788342 Tank Alternating Softener P/N 10788352 Tank Alternating Softener P/N 1078836 w/Rinse Down
Description Part No.
Single Tank, 4 Position Softener P/N 1078837Single Tank, 3 Position Filter P/N 10788382 Tank Sequential Filter P/N 10788393 Tank Sequential Filter P/N 10788404 Tank Sequential Filter P/N 10788412 Tank Alternating Softener P/N 10788422 Tank Alternating Softener P/N 1078843
w/Rinse Down
Electromechanical Controllers Electronic Controllers
6
COMMERCIAL CONTROL VALVEs
AquaMatic® Easy Nest Kit
Standard System Layouts
All systems are designed for guideline purposes only. Final authorship of engineering design and application is the responsibility of the assembling OEM. Pentair Water® can not be responsible for the performance and integrity of the installed system.
Two TanK alTErnaTIng SoFTEnErS
(Softener) (Filter)
(Unit A) (Unit B)
Standard System Layouts
All systems are designed for guideline purposes only. Final authorship of engineering design and application is the responsibility of the assembling OEM. Pentair Water can not be responsible for the performance and integrity of the installed system.
FoUr TanK SEQUEnTIal FIlTEr
(Unit A) (Unit B) (Unit C) (Unit D)
20580 Enterprise Avenue 5730 North Glen Park Road ©2010 Pentair Residential Filtration, LLCBrookfield, WI 53045 Milwaukee, WI 53209 1230817 Rev D JA10Tel: 262.784.4490 Tel: 262.238.4400Fax: 262.784.7794 Fax: 262.238.4402
Customer Care: 800.279.9404 www.pentairwatertreatment.com