2016 rl1500 4x4 parts manualrenli4x4.com/content/rl1500.pdf477f-1014016 oil deflector crankcase...

2016 RL1500 4X4 Parts ManualPLEASE REFER TO THIS PARTS MANUAL FOR ORDERING SPARE PARTS AND PACKAGED KITS.

Vehicle shown with optional equipment

FOR OFF-ROAD USE ONLY: This vehicle is designed and manufactured for off-road use only. It does not conform to federal motor vehiclesafetly standards. Operation on public streets, roads or highways is illegal.

1

Engine

2

# Q # Q

Kit 1

EngineKits & Individual Parts Reference Items Only

Item # Description Item # Description

SQR477F Complete 1500cc Engine Assy

3

Cooling System

4

# Q # Q

Kit 1 1 1

Kit 1 2 1

1 1 3 1

3 1 4 1

4 1 5 1

5 1 6 1

7 1 7 1

8 1 8 1

9 1 9 1

17 1 10 4

11 1

12 3

13 3

14 2

15 2

16 2

17 1

Cooling SystemKits & Individual Parts Reference Items Only


311-0056 Water Pump Kit (3,4) 473H-1306056 Thermostat Gasket

311-0057 Thermostat Kit (1,2,5,6) 477F-1306030 Thermostat Main Housing

473H-1306056 Thermostat Gasket 477F-1307010 Water Pump

477F-1307010 Water Pump 477F-1307041 Water Pump Gasket

477F-1307041 Water Pump Gasket 481H-1306020 Thermostat

481H-1306020 Thermostat 481H-1306021AC Thermostat Lower Housing

A11-1303421 Discharging Air Pipe Block A11-1303421 Discharging Air Pipe Block

A13-1303310BA Cooling Water Pipe Assy A13-1303310BA Cooling Water Pipe Assy

A13-1303515FA Breather Pipe A13-1303515FA Breather Pipe

S21-3617011FA Water Temperature Sensor AQ60114 Clamp

CQ1601010 Hexagon Head Bolt

Q1241026 Stud Bolt

Q1840660 Hexagon Flange Bolt M6x60

Q1841035 Hexagon Flange Bolt



S21-3617011FA Water Temperature Sensor

5

Cylinder Head

6

# Q # Q

Kit 1 27 1

Kit 1 34 1

Kit 1 35 1

Kit 1 36 1

Kit 1 37 1

1 1 38 1

2 1 39 1

3 1 40 1

4 1

5 1

6 1

8 1

11 1

13 1

14 1

15 1

18 1

19 1

23 1

24 1

25 1

26 1

Cylinder HeadKits & Individual Parts Individual Parts


311-0058 Head Bolt Kit (12,29) 477F-1007080 Exhaust Rockshaft

311-0059 Valve Guide Kit (6,34) 481H-1007020 Valve Seal

311-0060 Intake Valve Kit (2,20,22,32-34) A11-3707110CA Single Spark Plug

311-0061 Exhaust Valve Kit (2,21,22,32-34) Q5500516 Crankshaft Woodruff Key

311-0062 Cam Shaft Seal Kit (1,11) 477F-1007030BA Oil Tappet Assy

372-1003066BA Camshaft Oil Seal 477F-1007240BA Right Intake Rocker Arm Assy

473H-1007015 Valve Retainer 477F-1007250BA Left Intake Rocker Arm Assy

477F-1003010FA Cylinder Head Assy 477F-1007260BA Exhaust Rockerarm Assy

477F-1003021 Intake Valve Seal

477F-1003022 Exhaust Valve Seal

477F-1003023 Valve Guide Kit (6,34)

477F-1003088 Cam Tower Bolt

477F-1003032 Half Circle Cam

477F-1003064 Spark Plug Sleeve

477F-1003074 Intake Block Rocker Arm

477F-1003080 Cylinder Head Gasket

477F-1006020 Camshaft Assy

477F-1006023 Camshaft Reluctor Wheel

477F-1007040BA Right Intake Rocker Arm

477F-1007050BA Left Intake Rocker Arm

477F-1007060BA Exhaust Rocker Arm

477F-1007070 Intake Rockshaft

7

# Q # Q

1 1 23 4

2 16 24 4

3 1 25 4

4 8 26 1

5 8 27 1

6 16 28 2

7 10 29 10

8 10 30 15

9 2 31 1

10 2 32 16

11 1 33 32

12 10 34 16

13 4 35 4

14 4 36 1

15 1 37 1

16 1 38 1

17 1 39 1

18 1 40 1

19 1

20 8

21 8

22 16

Cylinder HeadReference Items Only Reference Items Only


372-1003066BA Camshaft Oil Seal 477F-1007040BA Right Intake Rocker Arm

473H-1007015 Valve Retainer 477F-1007050BA Left Intake Rocker Arm

477F-1003010FA Cylinder Head Assy 477F-1007060BA Exhaust Rocker Arm

477F-1003021 Intake Valve Seal 477F-1007070 Intake Rockshaft

477F-1003022 Exhaust Valve Seal 477F-1007080 Exhaust Rockshaft

477F-1003023 Valve Guide Kit (6,34) 480-1003081 Locating Pin

477F-1003063 Locating Pin 480-1003083 Flat Washer

477F-1003088 Cam Tower Bolt 480-1008025 Double End Studs

480-1003017 Freeze Plug 480ED-1008022 Double End Studs

480-1007161 Hexagon Flange Bolt 481H-1007014BA Valve Spring

477F-1003032 Half Circle Cam 481H-1007018 Valve Spring Retainer

477F-1003051 Cylinder Head Bolt 481H-1007020 Valve Seal

477F-1003064 Spark Plug Sleeve A11-3707110CA Single Spark Plug

477F-1003074 Intake Block Rocker Arm Q5500516 Crankshaft Woodruff Key

477F-1003080 Cylinder Head Gasket 477F-1007030BA Oil Tappet Assy

477F-1003086BA Front Lifting Lug 477F-1007240BA Right Intake Rocker Arm Assy

477F-1003087 Back Lifting Lug 477F-1007250BA Left Intake Rocker Arm Assy

477F-1006020 Camshaft Assy 477F-1007260BA Exhaust Rockerarm Assy

477F-1006023 Camshaft Reluctor Wheel

477F-1007011 Intake Valve

477F-1007012 Exhaust Valve

477F-1007013 Lower Valve Spring Shim

8

Crankshaft

10

# Q # Q

Kit 1 17 1

Kit 1 18 1

Kit 1 19 1

Kit 1

Kit 1

Kit 1

Kit 1

1 1

2 1

3 1

4 1

5 1

7 1

8 1

9 1

10 1

11 1

12 1

13 1

14 1

15 1

16 1

CrankshaftKits & Individual Parts Individual Parts


311-0063 Crankshaft Kit (8,9,11-13,15-18) 477F-BJ1004030 Piston Ring Assy

311-0064 Piston Kit (1,4,17) 480EJ-BJ1005012 Crankshaft Bearing Standard

311-0065 Piston Kit +0.25mm 480EJ-BJ1005012BA Crankshaft Bearing -0.25mm

311-0066 Piston Kit +0.50mm

311-0067 Lower End Bearing Kit Std (13,16,18)

311-0068 Lower End Bearing Kit Under (14,16,19

311-0069 Crankshaft Seal Kit (8,9,12)

475E-1004031 Piston Pin

475E-1004110 Connecting Rod Assy

477F-1002050 Piston Cooling Jet Assy

477F-1004015AD Piston

477F-1014016 Oil Deflector Crankcase Ventilation

480-1005021 Rear Oil Seal Bracket

480-1005030BA Rear Oil Seal

480-1005031 Sealing Gasket

480-1005041 Hexagon Flange Bolt

480-1005062 Woodruff Key

480-1011020 Oil Seal

480EJ-BJ1004121 Connecting Rod Bearing Standard

480EJ-BJ1004121BA Connecting Rod Bearing -0.25mm

480EJ-1005011 Crankshaft Assy

480EJ-1005015 Crankshaft Thrust Bearing

11

# Q # Q

1 4

2 4

3 4

4 4

5 1

6 1

7 1

8 1

9 1

10 8

11 1

12 1

13 1

14 1

15 1

16 2

17 1

18 1

19 1

CrankshaftReference Items Only Reference Items Only


475E-1004031 Piston Pin

475E-1004110 Connecting Rod Assy

477F-1002050 Piston Cooling Jet Assy

477F-1004015AD Piston

477F-1014016 Oil Deflector Crankcase Ventilation

480-1002025 Studs

480-1005021 Rear Oil Seal Bracket

480-1005030BA Rear Oil Seal

480-1005031 Sealing Gasket


480-1005062 Woodruff Key

480-1011020 Oil Seal

480EJ-BJ1004121 Connecting Rod Bearing Standard

480EJ-BJ1004121BA Connecting Rod Bearing -0.25mm

480EJ-1005011 Crankshaft Assy

480EJ-1005015 Crankshaft Thrust Bearing

477F-BJ1004030 Piston Ring Assy

480EJ-BJ1005012 Crankshaft Bearing Standard

480EJ-BJ1005012BA Crankshaft Bearing -0.25mm

12

Intake, Exhaust, Fuel Rail

14

# Q # Q

Kit 1 1 1

Kit 1 2 1

1 1 3 1

2 1 4 1

3 1 5 1

4 1 6 1

5 1 7 8

6 1 8 8

12 1 9 6

13 1 10 3

11 1

12 1

13 1

Intake, Exhaust, Fuel RailKits & Individual Parts Reference Items Only


357-0010 Intake Manifold Kit (1,2,4,13) 477F-1008010BA Intake Manifold Assy

311-0070 Exhaust Manifold Kit (3,5) 477F-1008082BA Intake Manifold Lower Bracket

477F-1008010BA Intake Manifold Assy 477F-1008111 Exhaust Manifold Assy

477F-1008082BA Intake Manifold Lower Bracket 477F-1008126 Intake Manifold Upper Bracket

477F-1008111 Exhaust Manifold Assy 477F-1008130 Exhaust Manifold Gasket

477F-1008126 Intake Manifold Upper Bracket 477F-1112001BA Fuel Injection Rail Assy

477F-1008130 Exhaust Manifold Gasket 480-1008023 Hexagon Flange Lock Nut

477F-1112001BA Fuel Injection Rail Assy 480-1008024 Hexagon Lock Nut

477F-1008017 Sealing Gasket 480-1008121 Flat Washer

477F-1008018BA Sealing Gasket 480EE-1008081 Hexagon Flange Bolt

A11-3724111 Ribbon

477F-1008017 Sealing Gasket

477F-1008018BA Sealing Gasket

15

Valve Cover & Crankcase Vent

16

# Q # Q

Kit 1 1 1

Kit 1 2 1

1 1 3 1

2 1 4 1

3 1 5 1

5 1 6 1

7 1

8 1

9 2

10 2

11 12

12 1

13 2

Valve Cover & Crankcase VentKits & Individual Parts Reference Items Only


311-0071 Valve Cover Set (1-3) 477F-1003030BA Valve Cover Set (1-3)

311-0072 PCV Kit (4-7) 477F-1003041 Valve Cover Gasket

477F-1003030BA Valve Cover Set (1-3) 477F-1003050 Oil Filler Cap

477F-1003041 Valve Cover Gasket 477F-1014011CA Flexible Hose

477F-1003050 Oil Filler Cap 477F-1014040AB PCV Valve

477F-1014040AB PCV Valve 477F-1014041 Rubber Hose

477F-1014051CA Flexible Hose

480-1014012BA Connecting Tube

AQ60116 Elastic Hoop

AQ60124 Elastic Hoop

Q1460625 Hexagon Bolt

Q1460640 Bolt M16x25


17

Cylinder Block, Oil Pan, Flywheel

18

# Q # Q

Kit 1 5 1

Kit 1 6 1

Kit 1 7 1

Kit 1 12 1

Kit 1 17 1

Kit 1 19 1

Kit 1 20 1

Kit 1 23 1

25 1

28 1

29 1

31 1

32 1

Cylinder Block, Oil Pan, FlywheelKits Individual Parts


311-0073 Cylinder Block Kit (1-4) 477F-1009010 Oil Pan

311-0074 Freeze Plug Kit (2,3) 477F-1009021 Oil Pan Gasket

311-0075 Clutch Kit (25,29,34) 477F-1011030BA Oil Pump Assy

311-0076 Oil Pump Kit (7,11,12,15-18) 480-1010021 Oil Pump Pickup Tube Gasket

311-0077 Oil Pan Kit (4,5,33) 480-1011061 Oil Pump Gasket

311-0078 Oil Plug (37,38) 480-1012010 Oil Filter

311-0079 Dipstick Tube Kit (22,23) 480-1012021 Oil Filter Tube

311-0080 Engine Backing Plate Kit (26,27) 480E-1009130BA Oil Pump Assy

A11-1601030AD Clutch Disc

A13-1303519FA Exhaust Pipe Assy

A13-1601020 Pressure Plate

A15-1005110CA Flywheel Assy

A11-1005113 Flywheel Ring Gear

19

# Q # Q

1 1 22 1

2 3 23 1

3 1 24 1

4 9 25 1

5 1 26 1

6 1 27 1

7 1 28 1

8 6 29 1

9 2 30 2

10 2 31 1

11 1 32 1

12 1 33 14

13 1 34 4

14 1 35 6

15 2 36 1

16 1 37 1

17 1 38 1

18 6 39 1

19 1

20 1

21 6

Cylinder Block, Oil Pan, FlywheelReference Items Only Reference Items Only


477F-1002010BA Cylinder Block 480E-1009121BA Oil Dipstick Tube

480-1002017 Freeze Plug 480E-1009130BA Oil Pump Assy

480-1002018 Freeze Plug 480EF-1002031 Socket Head Tapered Plug

480-1002024 Bolt A11-1601030AD Clutch Disc

477F-1009010 Oil Pan A11-1700111 Upper Engine Backing Plate

477F-1009021 Oil Pan Gasket A11-1700113BA Lower Engine Backing Plate

477F-1011030BA Oil Pump Assy A13-1303519FA Exhaust Pipe Assy

477F-1601111 Bolt A13-1601020 Pressure Plate

480-1002031 Socket Head Tapered Plug A13-3724181 Bracket

480-1002042 Locating Sleeve A15-1005110CA Flywheel Assy

480-1010010 Oil Strainer Assy A11-1005113 Flywheel Ring Gear

480-1010021 Oil Pump Pickup Tube Gasket FQ1460630TF6 Hexagon Bolt Assy

480-1010022 Hexagon Lock Nut FQ2380630F6 Socket Head Bolt Assy

480-1010023 Flat Washer S11-1601101 Bolt M16x25

480-1010026 Socket Head Bolt w/ Spring Washer 477F-1009012 Oil Baffle Plate

480-1010027 Hexagon Flange Bolt 481H-1002041 Drain Plug Gasket

480-1011061 Oil Pump Gasket 484J-1009014 Drain Plug

480-1011062 Hexagon Flange Bolt Q5220826 Locating Pin

480-1012010 Oil Filter

480-1012021 Oil Filter Tube

480E-1008053 Hexagon Flange Bolt

20

Ignition System, Electronic Control Components

22

# Q # Q

Kit 1 1 1

2 1

4 1

5 1

6 1

7 1

15 1

16 1

18 1

20 1

22 1

23 1

24 1

36 1

Ignition System, Electronic Control ComponentsKits Individual Parts


311-0081 Spark Plug Wire Set (4-10) 371F-3611011 Camshaft Position Sensor

371F-3611015 MAP Sensor

477F-3707130 Spark Plug Wire #1




A11-1005120BA Speed Sensor

A11-1208210BA Fuel Vapor Purge Valve

A11-3705110EA Ignition Coil

A11-3810011 Oil Pressure Switch

A15-3708110CA Starter

A21-1129010DA Throttle Body

A21-3611031 Knock Sensor

A21-2AN1129110DA Throttle Body Step Motor

23

# Q # Q

1 1 23 1

2 1 24 1

3 1 25 1

4 1 26 2

5 1 27 4

6 1 28 1

7 1 29 1

8 1 30 1

9 1 31 1

10 1 32 1

11 1 33 1

12 1 34 1

13 2 35 1

14 4 36 1

15 1

16 1

17 1

18 1

19 1

20 1

21 1

22 1

Ignition System, Electronic Control ComponentsKits Individual Parts


371F-3611011 Camshaft Position Sensor A21-1129010DA Throttle Body

371F-3611015 MAP Sensor A21-3611031 Knock Sensor

477F-1130015 Solenoid Valve Bracket CQ1500616 Bolt M16x25

477F-3707130 Spark Plug Wire #1 CQ1611035 Hexagon Bolt

477F-3707140 Spark Plug Wire #2 Q1840645 Hexagon Flange Bolt

477F-3707150 Spark Plug Wire #3 477F-3708012 Starter Solenoid

477F-3707160 Spark Plug Wire #4 A11-1GD3708110 Front Bearing

477F-3707171 Wire Loom #1 A11-1GD3708120 Brush Rack Assy

477F-3707172 Wire Loom #2 A11-1GD3708130 One-Way Clutch Assy

477F-3707173 Wire Loom #3 A11-1GD3708140 Internal Gear Assy

480ED-1002061 Hexagon Flange Bolt A11-1GD3708150 Starter Solenoid

480EE-1008045 Cross Head Screw A11-1GD3708160 Rotor Assy

480EE-1008081 Hexagon Flange Bolt A11-1GD3708170 Stator Assy

480EE-1107053 Hexagon Flange Bolt A21-2AN1129110DA Throttle Body Step Motor

A11-1005120BA Speed Sensor

A11-1208210BA Fuel Vapor Purge Valve

A11-1208211 Purge Valve Rubber Cover

A11-3705110EA Ignition Coil

A11-3724861BA Speed Sensor Bracket

A11-3810011 Oil Pressure Switch

A13-1208219 Fuel Vapor Purge Valve Hose

A15-3708110CA Starter

24

Timing Gear

26

# Q # Q

Kit 1 1 1

Kit 1 2 1

1 1 3 1

2 1 4 1

5 1 5 1

6 1 6 1

7 1 7 1

8 1 8 1

10 1 9 1

14 1 10 1

15 1 11 2

12 2

13 6

14 1

15 1

Timing GearKits & Individual Items Reference Items Only


311-0082 Timing Belt Sprocket Cover Kit (3,4) 477F-1005070 Crankshaft Balancer Pully

311-0083 Timing Belt Set (2,10) 477F-1007073 Timing Belt

477F-1005070 Crankshaft Balancer Pully 477F-1007110 Top Timing Cover Assy

477F-1007073 Timing Belt 477F-1007140 Bottom Timing Cover Assy

480-1005051BA Crankshaft Timing Gear 480-1005051BA Crankshaft Timing Gear

480-1005061 Gasket 480-1005061 Gasket

480-1005081 Washer 480-1005081 Washer

480-1006042 Washer 480-1006042 Washer

480-1007050 Timing Belt Tensioner 480-1006043 Hexagon Bolt

480E-1006041BA Crankshaft Timing Sprocket 480-1007050 Timing Belt Tensioner

A11-1005203 Hexagon Bolt 480-1007072 Hexagon Flange Bolt



480E-1006041BA Crankshaft Timing Sprocket

A11-1005203 Hexagon Bolt

27

Engine Electrical

28

# Q # Q

1 1

2 1

3 2

4 1

5 1

Engine ElectricalIndividual Items Reference Items Only


A13-3724180FB Engine Harness

A13-3605010FA ECU

S18-3611065 Oxygen Sensor

S11-1208210JA Carbon Can PCV

B11-3802020CA Electronic Odometer Sensor Assy

29

Alternator, Belt, Tensioners

30

# Q # Q

2 1 1 1

3 1 2 1

4 1 3 1

5 1 4 1

5 1

Alternator, Belt, TensionersIndividual Items Reference Items Only


S11-3901211BA Alternator S11-3901110BA Alternator Bracket

S11-1001815BA V-Ribbed Belt Wheel S11-3901211BA Alternator

S11-3701415 Tensioner Pully S11-1001815BA V-Ribbed Belt Wheel

S11-3701913 V-Ribbed Belt S11-3701415 Tensioner Pully

S11-3701913 V-Ribbed Belt

31

Transmission Case & External Parts

32

# Q # Q

Kit 1 1 1

Kit 1 2 1

Kit 1 6 1

9 1

11 1

12 1

13 1

16 1

31 1

32 1

33 1

Transmission Case & External PartsKits Individual Parts


KN102040000 Transmission Assy 515MHA-1701100CA Gearbox Housing Assy

325-0001 Drain Plug Kit (29,30) 515MHA-1701101CA Gearbox Housing

311-0080 Engine Backing Plate Kit (26,27) QR523-1701203 Output Shaft Seal

515MHA-1701201 Clutch Housing

513MHA-1701202 Wear-Resistant Bushing

QR523-1701206 Input Shaft Oil Seal

515MHA-1701200 Clutch Housing Assy

A15-1602043 Bracket

QR523-1701204 Blanking Cap

QR523-1701220 Magnetic Patch Assy

QR523-3802505 Odometer Blanking Cap

33

# Q # Q

1 1 23 10

2 1 24 10

3 1 25 10

4 2 26 10

5 1 27 5

6 2 28 10

7 1 29 10

8 1 30 10

9 1 31 10

10 2 32 5

11 2 33 10

12 5

13 1

14 5

15 2

16 5

17 5

18 10

19 10

20 10

21 10

22 10

Transmission Case & External PartsReference Items Only Reference Items Only


515MHA-1701100CA Gearbox Housing Assy Q1860840 Bolt

515MHA-1701101CA Gearbox Housing Q1860845 Bolt

515MHA-1701105 Oil Groove Q1841040 Hexagon Flange Bolt M10x40

Q5210510 Locating Pin Q1841045 Hexagon Flange Bolt M10x45

519MHA-1702522 Linear Bearing 519MHA-1703521 Lifting Hook

QR523-1701203 Output Shaft Seal 519MHA-1703522 Bolt

513MHA-1701202 Wear-Resistant Bushing QR523-1701102 Drain Plug

513MHA-1701205 Oil Conduit QR523-1701103 Drain Plug Flat Washer

515MHA-1701201 Clutch Housing QR523-1701204 Blanking Cap

Q5211020 Locating Pin QR523-1701220 Magnetic Patch Assy

513MHA-1701202 Wear-Resistant Bushing QR523-3802505 Odometer Blanking Cap

QR523-1701206 Input Shaft Oil Seal

515MHA-1701200 Clutch Housing Assy

A11-1700111 Upper Engine Backing Plate

A11-1700113BA Lower Engine Backing Plate

A15-1602043 Bracket

FQ185C1050T1F3A Bolt

Q1241026 Stud Bolt


Q1840820T1F2 Flange Bolt



34

Transmission Output Shaft Assy

36

# Q # Q

Kit 1 1 1

Kit 1 2 1

5 1 3 2

8 1 4 1

17 1 5 1

6 1

7 1

8 1

9 1

10 1

11 1

12 1

13 1

14 1

15 1

16 1

17 1

Transmission Output Shaft AssyKits & Individual Parts Reference Items Only


325-0002 Bearing Kit (1,15) 513MHA-1701402 Bearing

325-0003 Countershaft Assy (1-17) 515MHC-1701401 Output Shaft

513MHA-1701420BA Synch. Assy - 1st & 2nd Gear 513MHA-1701403 Needle Bearing - 1st & 2nd Gear

513MHA-1701450 Synch. Ring Assy - 2nd Gear 513MHA-1701410 Driven Gear Assy - 1st Gear

513MHA-1701440 Synch. Ring Assy - 1st Gear 513MHA-1701420BA Synch. Assy - 1st & 2nd Gear

513MHA-1701304 Front Snap Ring

513MHA-1701432 Washer

513MHA-1701450 Synch. Ring Assy - 2nd Gear

513MHA-1701430 Driven Gear Assy - 2nd Gear

513MHA-1701404 Driven Gear Assy - 3rd Gear

513MHA-1701405 Shaft Sleeve

513MHA-1701406 Driven Gear Assy - 4th Gear

513MHA-1701407 Driven Gear Assy - 5th Gear

513MHA-1701308 Rear Snap Ring

513MHA-1701409 Bearing

513MHA-1701408 Adjusting Washer

513MHA-1701440 Synch. Ring Assy - 1st Gear

37

Transmission Input Shaft Assy

38

# Q # Q

Kit 1 1 1

Kit 1 2 1

5 1 3 2

6 1 4 1

9 1 5 2

17 1 6 1

7 1

8 1

9 1

10 1

11 1

12 1

13 1

14 1

15 2

16 1

17 1

18 1

19 1

Transmission Input Shaft AssyKits & Individual Parts Reference Items Only


325-0004 Bearing Kit (1,18) 513MHA-1701302 Bearing

325-0005 Input Shaft Assy (1-19) 513MHA-1701301BA Input Shaft

513MHA-1701327 Synch. Gear Ring - 3rd & 5th Gear 513MHA-1701303 Needle Bearing - 3rd & 4th Gear

513MHA-1701320BA Synchronizer - 3rd & 4th Gear 513MHA-1701310 Driving Gear Assy - 3rd Gear

513MHA-1701325 Synch. Ring Assy - 3rd-5th Gear 513MHA-1701327 Synch. Gear Ring - 3rd & 5th Gear

513MHA-1701350BA Synch. Gear Ring - 5th Gear 513MHA-1701320BA Synchronizer - 3rd & 4th Gear

513MHA-1701304 Front Snap Ring

513MHA-1701432 Washer

513MHA-1701325 Synch. Ring Assy - 3rd-5th Gear

513MHA-1701330 Driving Gear Assy - 4th Gear

513MHA-1701305BA Gear Washer

513MHA-1701307BA Gear Washer Ring

513MHA-1701309 Needle Bearing - 5th Gear

513MHA-1701308 Rear Snap Ring

513MHA-1701306 Steel Ball

513MHA-1701340BA Driving Gear Assy - 5th Gear

513MHA-1701350BA Synch. Gear Ring - 5th Gear

QR523-1701411 Bearing

513MHA-1701353 Adjusting Washer

39

Shifting Fork, Shifter Control

40

# Q # Q

Kit 1

14 1

22 1

23 1

25 1

35 1

40 1

42 1

43 1

44 1

Shifting Fork, Shifter ControlKits & Individual Parts Reference Items Only


325-0006 Forks/Shaft(1,2,4-11,13,17,28-31,33,37

515MHA-1702400BA Shift Mechanism Assy

QR523-1702402 Oil Seal

QR523-1702403 Dustproof Boot

515MHA-1702430BA Gear Shift & Bracket Assy

515MHA-1702500 Disengaging Shaft & Shift Assy

QR512-1602101BA Release Bearing Assy

519MHA-1701130 Locating Pin - 1st & 2nd Gear

519MHA-1701140 Locating Pin - 3rd-5th Gear

QR523-1702320 Fork Shaft Locating Pin Assy

41

# Q # Q

1 1 23 1

2 1 24 1

3 3 25 1

4 1 26 2

5 2 27 1

6 1 28 1

7 1 29 1

8 1 30 1

9 1 31 1

10 1 32 1

11 1 33 1

12 3 34 2

13 1 35 1

14 1 36 1

15 1 37 1

16 1 38 1

17 1 39 1

18 2 40 1

19 1 41 1

20 1 42 1

21 1 43 2

22 1 44 1

Shifting Fork, Shifter ControlReference Items Only Reference Items Only


513MHA-1702102 Fork Shaft - 1st & 2nd Gear QR523-1702403 Dustproof Boot

513MHA-1702200 Shift Fork Assy - 3rd & 4th Gear 515MHA-1702410 Gear Shift Assy

Q5280526F9 Elastic Cylindrical Pin 515MHA-1702430BA Gear Shift & Bracket Assy

513MHA-1702302 Fork Shaft - 5th Gear Q1840820 Hexagon Flange Bolt

513MHA-1702305 Interlock Pin Q5280522 Spring Pin

513MHA-1702306 Fork Shaft Gear Spring - 5th Gear 519MHA-1702511 Selector Shaft

513MHA-1702307 Retaining Spring - Reverse Gear 519MHA-1702512 Gear Shift Chain

513MHA-1702310 Support Crossing - 5th Gear 519MHA-1702514 Locking Plate

515MHA-1702100 Shift Fork Assy - 1st & 2nd Gear 519MHA-1702515 Reverse Switch Top Block

515MHA-1702101 Shift Fork - 1st & 2nd Gear 519MHA-1702516 Gear Shift Sliding Block

515MHA-1702304 Pin - Reverse Gear 519MHA-1702560 Return Spring Assy - 1st & 2nd Gear

Q436120 Split Washer QR523-1702425 Pin

QR513MHA-1702301 Shift Fork - 5th Gear 515MHA-1702500 Disengaging Shaft & Shift Assy

515MHA-1702400BA Shift Mechanism Assy 515MHA-1702510 Disengaging Shift Fork Assy

015301473AA Gas Guide Tube 515MHA-1702520 Disengaging Shaft Assy

015301474AA Gas Guide Tube Cap Q43660 Split Washer

519MHA-1702550BA Return Spring Assy - 5th Gear QR512-1602101 Release Bearing Assy

Q1840820T1F2 Flange Bolt QR512-1602101BA Release Bearing Assy

519MHA-1702521 Shift Mechanism Housing 513MHA-1702505 Bolt

519MHA-1702522 Linear Bearing 519MHA-1701130 Locating Pin - 1st & 2nd Gear

519MHA-1702530 Locking Mech. Assy - Reverse Gear 519MHA-1701140 Locating Pin - 3rd-5th Gear

QR523-1702402 Oil Seal QR523-1702320 Fork Shaft Locating Pin Assy

42

Reverse Gear

44

# Q # Q

Kit 1 1 1

2 1 2 1

3 1

4 1

5 1

6 1

7 1

8 1

9 2

10 1

11 1

Reverse GearKits & Individual Parts Reference Items Only


325-0007 Shift Arm Linkage Kit (3,4,8,9) 015301244AA Washer

015301960AA Back-Up Lamp Switch Assy 015301960AA Back-Up Lamp Switch Assy

513MHA-1702415 Drive Pin

Q43660 Split Washer

513MHA-1701600 Idler Assy

513MHA-1701602 Idler Shaft

519MHA-1701804 Plain Washer

519MHA-1702410 Shifting Fork Assy

Q1840820T1F2 Flange Bolt

519MHA-1702515 Reverse Switch Top Block

QR523-1701607 Plain Washer

45

Transmission Differential

46

# Q # Q

Kit 1 1 2

1 1 2 8

4 1 3 1

4 1

Transmission DifferentialKits & Individual Parts Reference Items Only


325-0008 Transmission Differential Assy (1-4) QR519MHA-1701703 Bearing

QR519MHA-1701703 Bearing QR523-1701708 Bolt

515MHC-1701505 Output Shaft Assy 515MHC-1701501 Driven Gear

515MHC-1701505 Output Shaft Assy

47

Frame & Roll Cage

48

# Q # Q

Kit 1 1 1

Kit 1 2 1

Kit 1 3 1

Kit 1 4 1

Kit 1 5 1

Kit 1 6 1

Kit 1 7 1

8 1

9 1

10 1

11 1

12 24

13 8

14 9

15 4

16 4

17 16

18 20

19 4

Frame & Roll CageKits & Individual Parts Reference Items Only


200-B339 Front Guard Plate (2,14,18) KO101020000 Frame

200-B389 Front Differential Mount (3,4,12) 50170-BDH0-0000 Front Guard Plate

200-B429 Engine Guard Plate (5,14) KN101360000 Front Differential Mount 1

200-B409 Rear Differential Mount (6,7,12) KN101370000 Front Differential Mount 2

200-B259 Rear Storage Rack (8,16-18) KN101400000 Engine Guard Plate

800-2500 Spare Tire Mount (8,13,18) KN101380000 Rear Differential Mount 1

200-B059 Complete Roll Cage (10-12,15,17,18) KN101390000 Rear Differential Mount 2

KN101190000 Rear Storage Rack

KN101280000 Spare Tire Mount

KN101050000 Left Roll Cage

KN101060000 Right Roll Cage

GB/T70-86 M8×25 Socket Head Bolt M8x25

GB/T16674-1996 M8×2 Flange Bolt M8x25




KN108530000 Washer M8

GB/T6187.1-2000 M8 Flange Nut M8

KN103190000 Rear Fender Mount Rubber

49

Engine Mount

50

# Q # Q

Kit 1 1 1

Kit 1 2 1

Kit 1 3 1

3 1 4 1

4 1 5 1

5 1 6 6

10 1 7 18

8 6

9 12

10 1

11 6

12 1

13 2

14 2

15 3

16 3

Engine MountKits & Individual Parts Reference Items Only


260-B150 Front Engine Mount (3,6-12) SQR477F Complete 1500cc Engine Assy

260-B151 Rear Engine Mount (4-9,11,15,16) KN102040000 Transmission Assy

200-L019 Engine Rubber Mounts (6,7,9) KO101180000 Front Left Engine Mount

KO101140000 Front Left Engine Mount KO101150000 Rear Left Engine Mount

KO101150000 Rear Left Engine Mount KN101160000 Rear Right Engine Mount

KN101160000 Rear Right Engine Mount KN003090000 Engine Rubber Mounts

KN101170000 Transmission Mount Right GB/T6187.1-2000 M12 Flange Nut M12

GB/T70-86 M10×1.5×2 Socket Head Bolt M10x1.5x25

GB/T16674-1996 M12× Flange Bolt M12x30

KN101170000 Transmission Mount Right

GB/T93-87 10 Lock Washer 10

GB/T16674-1996 M10× Flange Bolt M10x1.5x45

GB/T16674-1996 M10× Flange Bolt M10x1.25x100




51

Exhaust System

52

# Q # Q

Kit 1 1 1

Kit 1 2 1

2 1 3 3

7 1 4 1

9 2 5 1

6 1

7 1

8 3

9 2

Exhaust SystemKits & Individual Parts Reference Items Only


200-Q033 Muffler (1-3,5,6) KO102030100-1 Muffler

260-Q040 Exhaust Tailpipe (2-4,7-9) KO102030200-1 Muffler Gasket

KO102030200 Muffler Gasket GB/T16674-1996 M8×2 Flange Bolt M8x25

KO102030300 Exhaust Tailpipe Gasket KO102030300-1 Exhaust Tailpipe

S18-3611065 Oxygen Sensor GB/T16674-1996 M12× Flange Bolt M12x30


KO102030400-1 Exhaust Tailpipe Gasket

GB/T70-86 M10×1.25× Socket Head Bolt M10x1.25x25

S18-3611065 Oxygen Sensor

53

Gear Shift Mechanism

54

# Q # Q

Kit 1 2 1

Kit 1 3 1

Kit 1 4 1

Kit 1 9 1

Gear Shift MechanismKits Individual Items


200-G019 Gear Shift Assy (1-4,14,15,22) KN003170000 Gear Shift Lever Cover

200-D110 Shift Cable 1 (5,16,17) KN105150200 Shifter Boot

200-D120 Shift Cable 2 (6,16,17) KN105150300 Shifter Knob

200-B200 Shift Arm Kit (7-9,19,26) KN101140030 Gearshift Bracket Support Assy

55

# Q # Q

1 1 23 2

2 1 25 1

3 1 26 2

4 1

5 1

6 1

7 1

8 1

9 1

10 1

11 2

12 2

13 1

14 4

15 4

16 6

17 6

18 1

19 3

20 1

21 1

22 3

Gear Shift MechanismReference Items Only Reference Items Only


KN105150100 Gear Shift Lever KN101120030 Pull Rod

KN003170000 Gear Shift Lever Cover GB/T16674-1996 M8×3 Flange Bolt M8x30

KN105150200 Shifter Boot GB/T16674-1996 M10× Flange Bolt M10x1.25x20

KN105150300 Shifter Knob

KN106030000-2 Shift Cable 1

KN106040000-2 Shift Cable 2

KN101100040 Gearshift Bracket 1

KN101090040 Gearshift Bracket 2

KN101140030 Gearshift Bracket Support Assy

KN101110040 Adjustable Bolt M8

KN101180030 Rod End Bearing

KN101240030 Rod End Bearing

KN101110030 Adjustable Bolt M8


GB/T96-85 6 Washer 6

GB/T91-2000 1.6×16 Cotter Pin 1.6x16




GB/T41-2000 M8 Nut M8

GB/T41-2000 M8 Nut M8


56

Steering Assy

58

# Q # Q

Kit 1 1 1

Kit 1 4 1

Kit 1 12 1

Kit 1 14 1

Kit 1 15 1

Steering AssyKits Individual Items


200-D019 Steering Wheel Kit (1-3,16,18) KL003310000 Steering Wheel

200-E019 Steering Column Kit (4-7,17,19-23) KN004080000 Ignition Switch

200-D059 Universal Steering Rod Kit (8,24,25) 5324A-BDH0-0001 Tie Rod

200-D069 Steering Rack Kit (9-11,13,14,21,26-28) 53250-BCA0-0000 Rubber Steering Box Boot

200-D099 Tie Rod End Kit (12,15,29) 5324A-BDH0-0002 Rod End

59

# Q # Q

1 1 23 2

2 1 24 2

3 1 25 2

4 1 26 4

5 1 27 2

6 1 28 2

7 1 29 2

8 1 30 1

9 2

10 1

11 2

12 2

13 2

14 2

15 2

16 6

17 1

18 1

19 1

20 2

21 6

22 2

Steering AssyReference Items Only Reference Items Only


KL003310000 Steering Wheel GB/T6187.1-2000 M10 Flange Nut M10

KN106090000 Steering Column Assy GB/T70-86 M8×25 Socket Head Bolt M8x25

KN103180000 Rubber Steering Column Cover GB/T93-87 8 Lock Washer 8

KN004080000 Ignition Switch GB/T70-86 M8×30 Socket Head Bolt M8x30

KN006010000 Bearing 61803 GB/T41-2000 M16 Nut M16

KN101410000 Integrated Ignition Switch Bracket GB/T41-2000 M12 Nut M12

KN006020000 Bearing 61902 GB/T41-2000 M12 Nut M12

KN106100000-1 Steering Gear Shaft KL003320000 Plastic Steering Wheel Cover

KN101350000 Steering Box Plate

53210-BDH0-0000 Steering Box

53220-BCA0-0000 Cardan Joint

5324A-BDH0-0001 Tie Rod

53210-BDH0-0001 Clamp

53250-BCA0-0000 Rubber Steering Box Boot

5324A-BDH0-0002 Rod End


GB/T893.1-86 26 Snap Ring 26

GB/T894.1-86 15 Snap Ring 15

GB/T893.1-86 28 Snap Ring 28



GB/T16674-1996 M10× Flange Bolt M10x20

60

Foot Controls & Parking Brake Assy

62

# Q # Q

Kit 1 47 1

Kit 1 48 1

Kit 1 50 1

Kit 1 52 1

Kit 1 54 1

Kit 1

Kit 1 1 1

Kit 1 2 1

Kit 1 3 1

4 1 4 3

8 1 5 6

9 1 6 1

10 1 7 3

11 1 8 1

16 1 9 1

19 1 10 2

32 1 11 1

38 1 12 1

39 1 13 1

40 1 14 2

41 1 15 2

42 1 16 2

Foot Controls & Parking Brake AssyKits & Individual Parts Individual Parts


200-B030 Throttle Pedal Kit (1,4,5,7,24,25) KN004021000 Neutral Safety Switch

200-B040 Brake Pedal Kit (2,4,5,7,20-25) KN101250000 Rear Clutch Cylinder Bracket

200-B050 Clutch Pedal Kit (3-5,23-25,57,58) KN105200100 Master Clutch Cylinder Assy

200-K070 Pedal Hardware Kit (5,7,19,26) KN105200300 Clutch Reservoir

200-G029 Parking Brake Handle Assy (13,26,27) KN105200500 Rear Clutch Cylinder Assy

200-B319 Differential Lock Handle Kit (14-16,27) Reference Items Only

200-G031 Brake Pad Kit (17,18) KN101020000-1 Throttle Pedal

200-G050 Hydraulic Clutch Assy (50-54) KN101030000-1 Brake Pedal

200-G040 Hydraulic Brake Kit (32-41) KN101040000-1 Clutch Pedal

KN103230000 Rubber Pedal Cover KN103230000 Rubber Pedal Cover

KN106060000-2 Throttle Cable 53331-BCA0-0000 Nylon Bushing

KN101240000 Pedal Assy Support KN101230000 Pedal Bracket

KN106050000-1 Parking Brake Cable 53392-BCA0-0000 Torsion Spring

KN106080000-1 Rear Differential Lock Cable KN106060000-2 Throttle Cable

KN103240000 Differential Lock Handle Boot KN101240000 Pedal Assy Support

KN108510000 Pedal Bolt M8x370 KN106050000-1 Parking Brake Cable

KN105160100 Master Cylinder Assy KN106080000-1 Rear Differential Lock Cable

KN105160700 Front Left Floating Caliper KN105160000-1 Four Caliper Hydraulic Brake Assy

KN105160800 Front Right Floating Caliper 53180-BDA0-0010 Parking Brake Handle Assy

KN105160900 Rear Left Floating Caliper KN101300030 Differential Lock Handle

KN105161000 Rear Right Floating Caliper KN103170000 Differential Lock Handle Knob

KN106110000 Front Differential Lock Cable KN103240000 Differential Lock Handle Boot

63

# Q # Q

17 6 39 1

18 2 40 1

19 1 41 1

20 1 42 1

21 2 43 1

22 4 44 1

23 4 45 4

24 3 46 1

25 3 47 1

26 11 48 1

27 4 49 1

28 2 50 1

29 2 51 1

30 2 52 1

31 1 53 1

32 1 54 1

33 1 55 2

34 1 56 6

35 1 57 1

36 2 58 1

37 1 59 2

38 1

Foot Controls & Parking Brake AssyReference Items Only Reference Items Only


KN105161100 Brake Pad (Thick) KN105160800 Front Right Floating Caliper

KN105161200 Brake Pad (Thin) KN105160900 Rear Left Floating Caliper

KN108510000 Pedal Bolt M8x370 KN105161000 Rear Right Floating Caliper

KN108540000 Master Cylinder Rod KN106110000 Front Differential Lock Cable

GB/T882-86 6X30 Roll Pin 6x30 KN101430000 Front Differential Lock Bracket

GB/T96-85 6 Washer 6 KN101110000-1 Rear Differential Lock Bracket

GB/T91-2000 1.6×16 Cotter Pin 1.6x16 GB/T16674-1996 M6x1 Flange Bolt M6x16

GB/T41-2000 M8 Nut M8 GB/T41-2000 M10 Nut M10

GB/T16674-1996 M8x5 Flange Bolt M8x55 KN004021000 Neutral Safety Switch

GB/T6187.1-2000 M8 Flange Nut M8 KN101250000-1 Rear Clutch Cylinder Bracket

GB/T16674-1996 M8x2 Flange Bolt M8x20 KN105200000-1 Hydraulic Clutch Assy

GB/T882-86 6x20 Roll Pin 6x20 KN105200100 Master Clutch Cylinder Assy

GB/T70-86 M5x16 Socket Head Bolt M5x16 KN105200200 Front Clutch Line

GB/T96-85 5 Washer 5 KN105200300 Clutch Reservoir

GB/T6187.1-2000 M5 Flange Nut M5 KN105200400-1 Rear Clutch Line

KN105160100 Master Cylinder Assy KN105200500 Rear Clutch Cylinder Assy

KN105160200-1 Front Left Brake Tube GB/T16674-1996 M12x Flange Bolt M12x30

KN105160300-1 Front Right Brake Tube GB/T16674-1996 M8x3 Flange Bolt M8x30

KN105160400-1 Center Brake Tube GB/T882-86 8X25 Roll Pin 8x25

KN105160500 Rear Brarke Tube GB/T96-85 8 Washer 8

KN105160600 Brake Distribution Block GB/T70-86 M8×16 Socket Head Bolt M8x16

KN105160700 Front Left Floating Caliper

64

Suspension

66

# Q # Q

Kit 1 3 1

Kit 1 4 1

Kit 1 5 1

Kit 1 6 1

Kit 1 7 2

Kit 1 8 2

9 2

17 2

19 4

20 4

24 8

25 12

SuspensionKits & Individual Parts Individual Parts


200-B080 Fr Left Upper Susp Arm (1,9-12,23,25) 5120A-BDH0-0001 Front Left Lower Suspension Arm

200-B090 Fr Right Upper Susp Arm (2,9-12,23,25) 5140A-BDH0-0001 Front Right Lower Suspension Arm

200-B071 Front Suspension Bushing Kit (10-14) KN101070000-2 Left Rear Swing Arm

S01-1086 Front Shock Bolt Kit (15,30) KN101080000-2 Right Rear Swing Arm

S01-1085 Rear Shock Bolt Kit (15,16,30) 408-1000 Front Shock Absorber

200-B112 Rear Suspension Bushing Kit (17-22) 408-2000 Rear Shock Absorber

5110A-BDH0-0101 Rod End Bearing M18

KN108570000-1 Rear Swing Arm Bolt

91201-BDA0-0000 Oil Seal 25x40-7

96100-30203 Bearing 30203

KN103200000 Rear Swing Arm Rubber Plug

KN004090000 Grease Fitting

67

# Q # Q

1 1 24 8

2 1 25 12

3 1 26 4

4 1 27 4

5 1 28 4

6 1 29 4

7 2 30 8

8 2 32 2

9 2 33 2

10 8 34 2

11 16 35 2

12 16 36 2

13 8 37 1

14 8 38 1

15 8

17 2

18 4

19 4

20 4

21 2

22 2

23 4

SuspensionReference Items Only Reference Items Only


5110A-BDH0-0001 Front Left Upper Suspension Arm KN103200000 Rear Swing Arm Rubber Plug

5130A-BDH0-0001 Front Right Upper Suspension Arm KN004090000 Grease Fitting

5120A-BDH0-0001 Front Left Lower Suspension Arm KN004100000 Washer

5140A-BDH0-0001 Front Right Lower Suspension Arm KN001860000 Clamp 13

KN101070000-2 Left Rear Swing Arm GB/T16674-1996 M6x2 Flange Bolt M6x20

KN101080000-2 Right Rear Swing Arm GB/T6187.1-2000 M6 Flange Nut M6

408-1000 Front Shock Absorber GB/T6187.1-2000 M12 Flange Nut M12

408-2000 Rear Shock Absorber 5140A-BDH0-0101 Gasket

5110A-BDH0-0101 Rod End Bearing M18 5140A-BDH0-0201 Nylon Bushing

5110A-BDH0-0002 Front Suspension Arm Steel Bushing 5140A-BDH0-0301 Ball Joint Socket

5110A-BDH0-0003 Front Suspension Arm Nylon Bushing 5140A-BDH0-0401 Circlip

5110A-BDH0-0004 Suspension Arm Washer 5140A-BDH0-0501 Rubber Cover

GB/T16674-1996 M10x Flange Bolt M10x65 5120A-BDH0-0601 Front Left Lower Suspension Arm

GB/T6187.1-2000 M10 Flange Nut M10 5140A-BDH0-0601 Front Right Lower Suspension Arm

GB/T16674-1996 M12x Flange Bolt M12x1.25x70

KN108570000-1 Rear Swing Arm Bolt

KN108600000 Rear Swing Arm Bushing

91201-BDA0-0000 Oil Seal 25x40-7

96100-30203 Bearing 30203

GB/T6178-86 M16 Slotted Nut M16

GB/T91-2000 3.2×32 Cotter Pin 3.2x32

GB/T16674-1996 M6x1 Flange Bolt M6x12

68

Driveline

70

# Q # Q

Kit 1 1 1

Kit 1 2 1

Kit 1 3 1

Kit 1 4 1

Kit 1 5 1

Kit 1 6 1

Kit 1 17 1

Kit 1 23 1

Kit 1 24 1

Kit 1 25 1

Kit 1 26 2

Kit 1 27 1

Kit 1 28 1

Kit 1 29 1

Kit 1 30 1

Kit 1 31 1

Kit 1 44 1

Kit 1 45 1

DrivelineKits Individual Parts


200-F019 Front Wheel Assy (1,3) KN105130000 Front Tire 27x8-14

200-F029 Rear Wheel Assy (2,4) KN105140000 Rear Tire 27x11-14

200-F130 Front Drive Shaft Assy (15,37,38,43,48) KN105110000 Front Wheel 14x6

200-F140 Rear Drive Shaft Assy (16,43,47,51) KN105120000 Rear Wheel 14x8

200-F089 FL CV Axle Shaft Assy (17,18,21,22) KN105070000 Front Differential

200-F099 FR CV Axle Shaft Assy (17,19,21,22) KN105080000 Rear Differential

200-F120 RR CV Axle Shaft Assy (17,20-22) KN105010200 Axle Shaft Snap Ring

200-F110 RL CV Axle Shaft Assy (17,22,22,41) KN105170100 Front Left Hub Housing

S07-1017 Castle Nut / Cotter Pin (21,22) KN105180100 Front Right Hub Housing

200-F169 FL Hub Assy (22,23,25,27-37,50) KN105180200 Dust Shield

200-F179 FR Hub Assy (22,24,25,27-37,50) KN105100100 Rear Hub Housing

N01-1100 Front Hub Bushing Kit (22,34-37) KN105090200 Brake Disc

200-F189 Rear Hub Assy (25-33,39,40,42,50) KN105090300 Wheel Hub

200-F190 Front/Rear Hub Assy (27-33,50) KN105090400 Oil Seal 44x62-15

N01-0141 Wheel Stud Kit (44,50) KN105090500 Bearing 6007

S01-1061 Brake Rotor Bolt Kit (32,33) KN105090600 Wheel Hub Bushing

N01-1120 Rear Hub Bushing Kit (39,40,42) KN108520000 Wheel Lug Nut M12x1.25 (4pk)

S01-1087 Differential Mouting Kit (52,53) 42706-BDH0-0000 Wheel Hub Cap

71

# Q # Q

1 2 23 1

2 2 24 1

3 2 25 4

4 2 26 2

5 1 27 4

6 1 28 4

7 1 29 4

8 1 30 8

9 1 31 4

10 1 32 16

11 1 33 16

12 1 34 2

13 1 35 2

14 1 36 2

15 2 37 4

16 1 38 1

17 4 39 4

18 1 40 8

19 1 41 1

20 1 42 4

21 4 43 2

22 4 44 16

DrivelineReference Items Only Reference Items Only


KN105130000 Front Tire 27x8-14 KN105170100 Front Left Hub Housing

KN105140000 Rear Tire 27x11-14 KN105180100 Front Right Hub Housing

KN105110000 Front Wheel 14x6 KN105180200 Dust Shield

KN105120000 Rear Wheel 14x8 KN105100100 Rear Hub Housing

KN105070000 Front Differential KN105090200 Brake Disc

KN105080000 Rear Differential KN105090300 Wheel Hub

KN105010000 FL CV Axle Shaft Assy KN105090400 Oil Seal 44x62-15

KN105020000 FR CV Axle Shaft Assy KN105090500 Bearing 6007

KN105030000-1 RL CV Axle Shaft Assy KN105090600 Wheel Hub Bushing

KN105040000-1 RR CV Axle Shaft Assy GB/T5782-2000 M10x Bolt M10x25

KN105170000 FL Hub Assy GB/T93-87 10 Lock Washer 10

KN105180000 FR Hub Assy GB/T6178-86 M16 Slotted Nut M16

KN105090000 RL Hub Assy KN108610000 Front Hub Housing Bushing 23x17x10

KN105100000 RR Hub Assy GB/T16674-1996 M10x Flange Bolt M10x50

KN105050000-1 Front Drive Shaft Assy GB/T6187.1-2000 M10 Flange Nut M10

KN105060000-1 Rear Drive Shaft Assy KN101341000-1 Front Drive Shaft Mount

KN105010200 Axle Shaft Snap Ring GB/T16674-1996 M14x Flange Bolt M14x115

KN105010100 FL CV Axle Shaft KN108630000 Rear Hub Housing Bushing

KN105020100 FR CV Axle Shaft KN105030100-1 RL CV Axle Shaft

KN105040100-1 RR CV Axle Shaft GB/T6187.1-2000 M14 Flange Nut M14

GB/T6178-86 M18 Slotted Nut M18 KN105060100 Output Shaft Snap Ring

GB/T91-2000 3.2×32 Cotter Pin 3.2x32 KN108520000 Wheel Lug Nut M12x1.25 (4pk)

72

# Q # Q

45 4

47 1

48 2

50 16

51 1

52 6

53 6

54 1

55 2

DrivelineReference Items Only Reference Items Only


42706-BDH0-0000 Wheel Hub Cap


6006-2RSE1 Bearing 6006

KN105180300 Wheel Bolt M12x30


GB/T16674-1996 M12x Flange Bolt M12x115


KN107070000 2-4WD Conversion Motor

GB/T91-2000 2.5×30 Cotter Pin 2.5x30

73

Fuel System, Fuel Tank, Air Intake

74

# Q # Q

Kit 1 3 1

Kit 1 13 1

Kit 1 14 1

Kit 1 15 1

Kit 1 16 1

Kit 1 17 1

Kit 1 18 1

19 1

20 1

21 1

22 1

23 1

24 1

25 1

26 1

27 1

28 1

29 1

Fuel System, Fuel Tank, Air IntakeKits Individual Parts


200-H019 Fuel Tank Assy (1,3) KN002010100 Fuel Tank Cap

200-E219 Fuel Pump Assy (6,7,23,38) S11-1208210JA Carbon Can PCV

200-B299 Fuel Tank Mounting Kit (5,8,9,33,34) KN103250000 Vacuum Hose 1 8x16

200-H129 Fuel Pressure Adjuster (4,10,36,37) KN103020000 Fuel Hose 1 8x16

200-H089 Fuel Filter (11,34,35) KN103030000 Fuel Hose 2 8x16

200-T019 Carbon Canister (12,23,36,38) KN103260000 Vacuum Hose 2 8x16

200-Q059 Air Filter Assy (27-31,34,35) KN103040000 Fuel Hose 3 8x16

KN103270000 Vacuum Hose 3 5x9

KN103050000 Fuel Hose 4 8x16

KN103280000 Vacuum Hose 4 16x24

KN103300000 Fuel Hose 5 8x16


KN001820000 Hose Clamp 13-15

KN001830000 Hose Clamp 20-32

KN001840000 Hose Clamp 9

KN002120000 Air Filter Rubber Sleeve

KN002050100 Air Filter Clamp

KN002050000 Air Filter

75

# Q # Q

1 1 23 8

2 1 24 14

3 1 25 1

4 1 26 4

5 2 27 1

6 1 28 2

7 1 29 1

8 2 30 1

9 2 31 1

10 1 32 4

11 1 33 4

12 1 34 6

13 1 35 2

14 1 36 3

15 1 37 1

16 1 38 8

17 1

18 1

19 1

20 1

21 1

22 1

Fuel System, Fuel Tank, Air IntakeReference Items Only Reference Items Only


KN002010000 Fuel Tank GB/T96-85 6 Washer 6

KN101220000 T-Hose Connector 1 KN001820000 Hose Clamp 13-15

KN002010100 Fuel Tank Cap KN001830000 Hose Clamp 20-32

KN001850000 Fuel Pressure Adjuster Clamp KN001840000 Hose Clamp 9

KN103160000 Fuel Tank Rubber KN002120000-1 Air Filter Rubber Sleeve

KN004060000 Fuel Pump KN002050100 Air Filter Clamp

KN101200030 Fuel Pump Plate KN002050000 Air Filter

KN101290030 Upper Fuel Tank Bracket KN002050100 Air Filter Clamp

KN101150030 Lower Fuel Tank Bracket KN002130000-1 Air Filter Bracket

KN004070000 Fuel Pressure Adjuster GB/T70-86 M8×20 Socket Head Bolt M8x20

KL002080000 Filter GB/T16674-1996 M8x3 Flange Bolt M8x30

KN002090000 Carbon Canister GB/T6187.1-2000 M8 Flange Nut M8

S11-1208210JA Carbon Can PCV GB/T16674-1996 M8x1 Flange Bolt M8x16

KN103250000-1 Vacuum Hose 1 8x16 GB/T6187.1-2000 M6 Flange Nut M6

KN103020000-1 Fuel Hose 1 8x16 GB/T16674-1996 M6x2 Flange Bolt M6x20

KN103030000-1 Fuel Hose 2 8x16 GB/T16674-1996 M6x1 Flange Bolt M6x16

KN103260000-1 Vacuum Hose 2 8x16

KN103040000-1 Fuel Hose 3 8x16

KN103270000-1 Vacuum Hose 3 5x9

KN103050000-1 Fuel Hose 4 8x16

KN103280000-1 Vacuum Hose 4 16x24

KN103300000-1 Fuel Hose 5 8x16

76

Radiator, Cooling System

78

# Q # Q

Kit 1 1 1

Kit 1 2 1

Kit 1 5 1

6 1

7 1

8 1

9 1

10 1

11 1

12 1

13 1

14 1

20 1

21 1

22 1

23 1

24 1

Radiator, Cooling SystemKits Individual Parts


200-Q079 Coolant Overflow Tank Assy (3,15,18,1 KN102060000-1 Radiator

200-B350 Radiator Bracket Kit (4,16,19) KN002080000-1 Radiator Fan

S01-1022 Coolant Overflow Tank Bolt Kit (18,19) KN101210030-1 T-Hose Connector

KN103080000-1 Lower Radiator Hose 1


KN103100000-1 Upper Radiator Hose 1


KN103130000-1 Bypass Hose 1


11263-SCC0-2000 Hose Clamp 25-40

KN101210030-2 T-Hose Connector

KN001830000 Hose Clamp 20-32

KN001820000 Hose Clamp 13-15




KN101220000 T-Hose Connector 1

79

# Q # Q

1 1 23 1

2 1 24 1

3 1 25 2

4 2

5 1

6 1

7 1

8 1

9 1

10 1

11 1

12 8

13 1

14 4

15 1

16 6

17 1

18 3

19 5

20 6

21 1

22 1

Radiator, Cooling SystemReference Items Only Reference Items Only


KN102060000-1 Radiator KN103340000-1 Bypass Hose 2

KN002080000-1 Radiator Fan KN101220000 T-Hose Connector 1

KN002070000 Coolant Overflow Tank Assy KN101650000 Radiator Fan Net

KN101320000-1 Radiator Bracket








11263-SCC0-2000 Hose Clamp 25-40


KN001830000 Hose Clamp 20-32

KN002070100 Coolant Overflow Tank Cap


SQR477F Complete 1500cc Engine Assy



KN001820000 Hose Clamp 13-15



80

Plastic Body Parts

82

# Q # Q

Kit 1 1 1

Kit 1 2 1

Kit 1 3 1

Kit 1 4 1

Kit 1 5 1

Kit 1 6 1

Kit 1 9 1

Kit 1 10 1

14 1

15 1

22 1

23 1

24 1

25 1

26 1

28 1

Plastic Body PartsKits Individual Parts


200-R079 Instrument Cluster Plate Kit (7,8) 50199-BDH0-0000 Front Hood

200-N029 Side Mirror Kit (9,10,38) 50195-BDE0-0000 Front Left Fender

200-A059 Tool Kit (11,16,37) 50196-BDE0-0000 Front Right Fender

200-A039 ECU Cover (12,37,39) 50197-BDE0-0000 Rear Left Fender

200-X049 Soft Top / Rear Net Kit (14,15) 50198-BDE0-0000 Rear Right Fender

200-S030 Trailer Ball Assy (17-21) 50334-BDE0-0000 Instrument Cover

200-S089 Rearview Mirror (26,37,39) 88110-BDE0-E000 Right Side Mirror

800-1005 Windshield Assy (27,29-33) 88120-BDE0-E000 Left Side Mirror

88131-BDH0-0001 Rear Protection Net

88131-BDH0-0002 Soft Roof

KN003190000 Right Side Fender

KN003180000 Left Side Fender

KN003210000 Front Firewall Cover

KN003200000 Front Upper Decorative Sheet

88130-BDHO-0000 Rearview Mirror

KN003150000 Plastic Roof

83

# Q # Q

1 1 22 1

2 1 23 1

3 1 24 1

4 1 25 1

5 1 26 1

6 1 27 1

7 1 28 1

8 1 29 4

9 1 30 8

10 1 31 8

11 1 32 8

12 1 33 8

13 1 34 23

14 1 35 45

15 1 36 19

16 2 37 30

17 3 38 4

18 1 39 8

19 1

20 1

21 1

Plastic Body PartsKits Individual Parts


50199-BDH0-0000 Front Hood KN003190000 Right Side Fender

50195-BDE0-0000 Front Left Fender KN003180000 Left Side Fender

50196-BDE0-0000 Front Right Fender KN003210000 Front Firewall Cover

50197-BDE0-0000 Rear Left Fender KN003200000 Front Upper Decorative Sheet

50198-BDE0-0000 Rear Right Fender 88130-BDHO-0000 Rearview Mirror

50334-BDE0-0000 Instrument Cover 50203-BDJ0-0000 Windshield

50201-BDH0-0000 Instrument Plate KN003150000 Plastic Roof

50202-BDJ0-0000 Plastic Plate 50203-BDJ0-0001 Windshield Plate

88110-BDE0-E000 Right Side Mirror 50203-BDJ0-0002 Windshield Rubber

88120-BDE0-E000 Left Side Mirror KN108650000 Nut M8

50340-BDH0-0000 Tool Kit KN108660000 Windshield Bushing

KN003160000 ECU Cover GB/T16674-1996 M8x2 Flange Bolt M8x25

88131-BDH0-0000 Soft Top / Rear Net KN108580000 Cross Head Screw M6x16

88131-BDH0-0001 Rear Protection Net KN103310000 Fender Rubber Ring

88131-BDH0-0002 Soft Roof KN108590000 Cross Head Screw M6x25

GB/T16674-1996 M6x2 Flange Bolt M6x25 GB/T6187.1-2000 M6 Flange Nut M6

GB/T16674-1996 M10x Flange Bolt M10x25 GB/T16674-1996 M6×1 Flange Bolt M6x14

KL008060000 Trailer Ball GB/T16674-1996 M6x1 Flange Bolt M6x16

GB/T93-87 16 Lock Washer 16

GB/T5782-2000 M16x Bolt M16x25

89401-BDA0-0000 Trailer Ball Bracket

84

Electrical

86

# Q # Q

Kit 1 1 2

Kit 1 2 2

Kit 1 3 1

4 1

5 1

8 1

9 1

10 1

11 1

14 1

15 1

18 1

19 1

20 1

21 1

22 2

23 2

30 1

ElectricalKits Individual Parts


200-E189 Instrument Cluster 33130-BDH0-E000 Low Beam Headlight

200-K059 Battery Terminals 33120-BDH0-E000 High Beam Headlight

200-E129 Rear License Plate Light 33450-BDH0-E002 Front Right Turn Signal

33450-BDH0-E001 Front Left Turn Signal

KN104070000 2-4WD Controller

38110-BCA0-E000 Horn

KN104010900 Horn Switch

35900-BDE0-0000 Cigarette Lighter

3510A-BDH0-0000 Triple Switch

KN104020000-3 Wire Harness

A13-3724180FB Engine Harness

KN104080000 Flasher Relay

KN004040000 Main Relay

KN004010000 Battery

50329-BDE0-0000 Battery Rubber Strap

33701-BDH0-E000 Tail Light / Brake Light

33450-BDH0-E000 Rear Turn Signal

A13-3605010FA ECU

87

# Q # Q

1 2 23 2

2 2 24 1

3 1 25 10

4 1 26 8

5 1 27 14

6 1 28 1

7 1 29 1

8 1 30 1

9 1 31 2

10 1 32 2

11 1 33 1

12 1 34 1

13 1 35 1

14 1 36 1

15 1 37 3

16 1 38 1

17 1 39 1

18 1 40 1

19 1 41 4

20 1

21 1

22 2

ElectricalKits Individual Parts


33130-BDH0-E000 Low Beam Headlight 33450-BDH0-E000 Rear Turn Signal

33120-BDH0-E000 High Beam Headlight 33200-BCA0-E010 Rear License Plate Light

33450-BDH0-E002 Front Right Turn Signal GB/T845-85 ST4.2×12 Tapping Screws ST4.2x12

33450-BDH0-E001 Front Left Turn Signal GB/T6187.1-2000 M5 Flange Nut M5

KN104070000 2-4WD Controller GB/T818-2000 M5×20 Bolt M5x20

33132-BDH0-E000 Front Right Headlight Bracket GB/T16674-1996 M6x1 Flange Bolt M6x16

33131-BDH0-E000 Front Left Headlight Bracket GB/T6187.1-2000 M6 Flange Nut M6

38110-BCA0-E000 Horn A13-3605010FA ECU

KN104010900 Horn Switch GB/T16674-1996 M8x2 Flange Bolt M8x20

35900-BDE0-0000 Cigarette Lighter GB/T6187.1-2000 M8 Flange Nut M8

3510A-BDH0-0000 Triple Switch KL008070000 Winch Assy

KN104050000 Speedometer KL008070100 Winch Controller

KN104050100 Speed Sensor Cable KL008070200 Winch

KN104020000-3 Wire Harness KL008070300 Winch Switch

A13-3724180FB Engine Harness KN004030000 Relay

KN001290100 Anode Battery Clip KN006030000 Fuse 30A

KN001290200 Cathode Battery Clip KN006040000 Fuse 20A

KN104080000 Flasher Relay KN006050000 Fuse 10A

KN004040000 Main Relay KN006060000 Fuse 15A

KN004010000 Battery

50329-BDE0-0000 Battery Rubber Strap

33701-BDH0-E000 Tail Light / Brake Light

88

Seats & Safety Belts

90

# Q # Q

Kit 1 1 2

1 1 2 2

2 2 3 2

4 2

5 8

6 8

7 8

Seats, Safety BeltsKits & Individual Parts Reference Items Only


200-J012 Seat Track Assy (3-7) 77210-BDH0-0000 Seat

77210-BDH0-0000 Seat 77220-BCC0-E000 4-Point Safety Harness

77220-BCC0-E000 4-Point Safety Harness 77210-BDH0-0001 Track with Release Lever

77210-BDH0-0002 Track without Release Lever



KN101150000 Steel Bush 8.5x20x50

91

2016 rl1500 4x4 parts manualrenli4x4.com/content/rl1500.pdf477f-1014016 oil deflector crankcase...

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