2016 danieli open courses - danieli...

2016 DANIELI OPEN COURSES DANIELI KNOWLEDGE SHARING WITH NEW OPEN COURSES FOR STEEL AND NON-FERROUS INDUSTRIES

SMART SERVICESFOR INTEGRATED SUPPORT

TECHNICAL SERVICE AND SPARE PARTSSINCE 1962





HUB EUROPE

HUBMIDDLEEAST

HUB RUSSIA

HUB INDIA

HUB FAR EAST

HUB CHINA

HUBNORTH AMERICA

HUB CENTRALSOUTH AMERICA

Danieli ServiceHeadquarter

SERVICE TEAM FOR THE METALS INDUSTRY ALWAYS CLOSE TO OUR PARTNERS

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This year Danieli is offering theoretical and practical >Open Courses< providing opportunities to learn, to network and to improve operational and maintenance capabilities for metals industry

Danieli open courses calendar covers many areas and disciplines of the whole metals production. All courses are given by certified instructors and field experts giving you opportunities to extend your knowledge into technical and operative areas. Updates and recommendations for best practices will be shared with metals producers providing usable information that can be transferred to their organizations. Discussions on the challenges of effectively balancing improvements with cost concerns, innovation and operating procedures will be beneficial to all. Sessions covering the most important topics on our products not only provide the most up-to-date information in the field of metals production but are also a unique opportunity for networking with key players including manufacturers, consumers, researchers, consultants, and more. In addition, there will be a variety of workshops held in Danieli worldwide facilities, related to design aspects, technological parameters and operative and maintenance plant best practices. Info: [email protected]

2016 OPEN COURSESAT DANIELI WORLDWIDE FACILITIES

Knowledge and Exp

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Dan

ieli Tra

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Knowledge and Exp

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Dan

ieli Tra

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Date Id Course Location

March 14 - 18 (5 Days)

C1 EAF & LF best practices for operation Danieli HQ, Buttrio (Udine), Italy

April 12 - 13 (2 Days)

S6 Condition Monitoring & Maintenance Management Systems

Danieli HQ, Buttrio (Udine), Italy


C4 Rolling Mills new technologies, operation and maintenance best practices


June 14 - 16(3 Days)

S16 EAF & CCM equipment monitoring, maintenance and overhauling


June 14 - 16 (3 Days)

S7 Leadership, Managing Teams, Performance Management

Danieli Centro Combustion, Cisinello Balsamo (Milan), Italy

June 22 - 23 (2 Days)

S4 Morgårdshammar Roller Guides Danieli Austria, Völkermarkt, Austria

October 10 - 14 (5 Days)

C5 Hydraulic systems Danieli HQ, Buttrio (Udine), Italy



C1 EAF & LF best practices for operation Danieli Middle East, Park Rotana Hotel (Abu Dhabi), UAE

May 10 - 11 (2 Days)

S10 Fast Data Analyzer (FDA) Danieli Middle East, Park Rotana Hotel (Abu Dhabi), UAE

May 17 - 18 (2 Days)

S9 Q-REG / Q-REG PLUS Danieli Middle East, Park Rotana Hotel (Abu Dhabi), UAE

May 22 - 24(3 Days)


Danieli Middle East, Park Rotana Hotel (Abu Dhabi), UAE

October 09 - 13(5 Days)

S15 HiPac & Codesys Danieli Middle East, Park Rotana Hotel (Abu Dhabi), UAE

October 17 - 19 (3 Days)

S8 Team Working, Time Management, Conflict Management

Danieli Middle East, Park Rotana Hotel (Abu Dhabi), UAE

Ouargla

Vaasa

Novgorod

OrolVoronez

Ostersund

Skelleftea

Vologda

FINLAND

AUSTRIA

ITALY

SPAIN

SWEDENNORWAY

GERMANY

FRANCE

PORTUGAL

HUNGARYROMANIA

BULGARIA

TURKEY

DENMARK

POLAND BELARUS

UKRAINECZECHSLOVAKIA

GREECE

CYPRUS

NETH.

BELGIUM

IRELAND

ALBANIA

MOLDOVA

LITHUANIALATVIA

ESTONIA

LUX.

SERBIA & MONT.

BOSNIA & HERZ.

CROATIASLOVENIA

SWITZ.

MACEDONIA

ICELAND

EGYPTALGERIA

TUNISIA

MOROCCO

Canary IslandsJORDAN

ISRAELLEBANON

GEORGIA

SYRIA

U.K.

Torshavn

Nantes

Toulouse

CorkKrakow

Constanta

Krasnodar

St. Petersburg

Jaroslavl

Barcelona

Sevilla

Valladolid

Adana

Frunze

Lviv

Sunderland

Bayonne

Naples

Casablanca

Gdansk

Porto

Rostov

Minsk

Copenhagen

Helsinki

Paris

Gibraltar

Baghdad

Rome

Riga

Tripoli

Vilnius

Oslo

Warsaw

Bucharest

Moscow

Madrid

Stockholm

Tunis

Ankara

Kiev

Algiers Nicosia

Tallinn

BerlinDublin

Rabat

Lisbon

London

Sheffield

Smedjebacken

Krefeld

Buttrio

Athens

Izmir

Cairo

Bilbao

VölkermarktDnepropetrovsk

Praha

Aswan

Bakhtaran

Aktyubinsk

Aralsk

AtbassarRudnyy

Sabhah

Bilma

Voronez

Makkah (Mecca)

Waw

Al Jawf

AUSTRIA

HUNGARYROMANIA

BULGARIA

TURKEY

POLAND BELARUS

UKRAINECZECHSLOVAKIA

GREECE

CYPRUS

ALBANIA

MOLDOVA

SERBIA & MONT.

BOSNIA & HERZ.

CROATIASLOVENIA

MACEDONIA

ETHIOPIA

ERITREA

SUDAN

EGYPT

SOMALIA

LIBYA

CHAD

CENTRAL AFRICANREPUBLIC

TUNISIA

CAMEROON

DJIBOUTI

JORDAN

ISRAELLEBANON

ARMENIA AZERBAIJAN

GEORGIA

TAJIKISTAN

KUWAIT

QATAR

U. A. E.

YEMEN

SYRIA

IRAQ

IRAN

OMANSAUDI ARABIA

AFGHANISTAN

PAKISTAN

KAZAKHSTAN

TURKMENISTAN

UZBEKISTAN

Esfahan

ShirazBasra

Krakow

Constanta

Krasnodar

Saratov

Volgograd

Adana

Frunze

Lviv

Mumbai

Naples

Kabul

N’DjamenaAddis Abbaba

Asmara

Tehran

BaghdadTripoli

Muscat

Islamabad

Warsaw

Bucharest

Riyadh Abu Dhabi

Tunis

Ankara

Kiev

Tashkent

Sanaa

Nicosia

Khartoum

Ashgabat

Krefeld

Athens

Izmir

Cairo

VölkermarktDnepropetrovsk

Praha

DANIELI HUB EUROPE

DANIELI HUB MIDDLE EAST

DANIELI TRAINING CENTER COURSES 2016

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DANIELI HUB NORTH AMERICA

DANIELI HUB CENTRAL AND SOUTH AMERICA



C5 Hydraulic systems Danieli Corporation, Cranberry Township (Pennsylvania), USA


C7 Hot Strip Mill maintenance best practices Danieli Corporation, Cranberry Township (Pennsylvania), USA

May 16 - 20 (5 Days)

C9 Coating lines new technologies, operation and maintenance best practices

Danieli Corporation, Cranberry Township (Pennsylvania), USA

June 13 - 17 (2 Days)

S4 Morgårdshammar Roller Guides Danieli Corporation, Cranberry Township (Pennsylvania), USA

September 20 - 22(3 Days)




S5 Shears, liners and wear parts - DanCut knives / DanLiner


November 21 - 25 (5 Days)





C5 Hydraulic systems Danieli do Brasil, San Paulo, Brazil

May 09 - 13 (5 Days)

C8 Pickling & cold rolling lines new technologies, operation and maintenance best practices

Danieli do Brasil, San Paulo, Brazil

July 26 - 27(2 Days)

S9 Q-REG / Q-REG PLUS Danieli Automation Mexico, Mexico

September 06 - 08 (3 Days)

C3 Continuous Caster Machines best practices for operation



S15 HiPac & Codesys Danieli Automation Mexico, Mexico

November 14 - 18 (5 Days)



Amos

BakerLake

Churchill

Flin Flon

FortMcMurray

GrandePrairie

Inukjuak

Kamloops

Labrador City

PortEcho Bay

PrinceAlbertPrince

George

Prince Rupert

RankinInlet

Saskatoon

Thompson

Timmins

Albuquerque

Butte

Las Vegas

Provo

Scottsbluff

BearLake

Juneau

Brandon

DawsonCreek

FortChipewyan

Moosonee

RedDeer

SwiftCurrent

Duluth

Grand Forks

Reno

Tucson

TwinFalls

Williston

U. S. A.

C A N A D A

MEXICO THE BAHAMAS

CUBA

PANAMAEL SALVADOR

GUATEMALA

BELIZEHONDURAS

NICARAGUA

COSTA RICA

JAMAICAHAITI

DOM. REP.

VENEZUELA

Calgary

Montreal

Vancouver

Charlotte

Dallas

Detroit

Jacksonville

Atlanta

Kansas City

New Orleans

New York

Boston

NorfolkOakland

Omaha

SeattleSpokane

Birmingham

Denver

Chicago

Houston

Los Angeles

Memphis

Milwaukee

Minneapolis

Philadelphia

Portland

San Diego

San FranciscoSt. Louis

Tampa

HavanaMexicoCity

WashingtonD. C.

Caracas

Georgetown

Ottawa

Nuuk

Pittsburgh

Dominican Republic

Monterrey

Comodoro Rivadavia

Neuquen

Barreiras

Cachimbo

Cuiaba

Porto Velho

Valdivia

Antofagasta

Concepcion

Talara

Trujillo

Tucson

MEXICO THE BAHAMAS

CUBA

PANAMAEL SALVADOR

GUATEMALA

BELIZEHONDURAS

NICARAGUA

COSTA RICA

JAMAICAHAITI

DOM. REP.

ARGENTINA

BOLIVIA

COLOMBIA

VENEZUELA

PERU

BRAZIL

FRENCH GUIANA

SURINAME

GUYANA

CHILE

ECUADOR

PARAGUAY

URUGUAY

GUINEA BISSAU

Rosario

Belem

Belo Horizonte

Campinas

Curitiba

Fortaleza

Goiania

Manaus

Porto Alegre

Recife

Rio De Janeiro

Salvador

Sao Paulo

Dallas

Jacksonville

Atlanta

New Orleans

Sao Goncalo

Birmingham

Houston

Los AngelesSan Diego

Tampa

La Paz

Sucre

Brasilia

Santiago

Bogota

Havana

Quito

MexicoCity

Montevideo

Caracas

GeorgetownParamaribo

Buenos Aires

Asuncion

Lima

Dominican Republic

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February 10(1 Day)

S1 DanJoint Spindles Danieli Volga, Dzerdzhisnk (Niznij Novgorod), Russia


C7 Hot Strip Mill maintenance best practices Danieli Volga, Dzerdzhisnk (Niznij Novgorod), Russia

June 07 - 08 (2 Days)

S9 Q-REG / Q-REG PLUS Danieli Volga, Dzerdzhisnk (Niznij Novgorod), Russia



Danieli Volga, Dzerdzhisnk (Niznij Novgorod), Russia

August 08 - 12 (5 Days)

C1 EAF & LF best practices for operation Danieli Volga, Dzerdzhisnk (Niznij Novgorod), Russia



Danieli Volga, Dzerdzhisnk (Niznij Novgorod), Russia




Danieli India, Sri City (Andhra Pradesh), India


S10 Fast Data Analyzer (FDA) Danieli India, Sri City (Andhra Pradesh), India

April 20(1 Day)

S1 DanJoint Spindles Danieli India, Sri City (Andhra Pradesh), India

May 24 - 25(2 Days)

S9 Q-REG / Q-REG PLUS Danieli India, Sri City (Andhra Pradesh), India

August 02 - 04 (3 Days)

C7 Hot Strip Mill maintenance best practices Danieli India, Sri City (Andhra Pradesh), India



Danieli India, Sri City (Andhra Pradesh), India

DANIELI HUB RUSSIA

DANIELI HUB INDIA


Golmud

Hami

Hotan

Karamay

Kashi

Korla

Qiemo

Yumen

Vaasa

Bakhtaran

Aktyubinsk

Aralsk

Atbassar

Balqash

Rudnyy

Altay

Hovd

AltaAntipayuta

Archangelsk

Bratsk

Igarka

Kirov

Murmansk

Nizhnevartovsk

Norilsk

Novgorod

Orol

Syktyvkar

Vorkuta

Voronez

Lulea

Vologda

Volochanka

Dudinka

R U S S I A

FINLAND

SWEDEN

HUNGARYROMANIA

BULGARIA

TURKEY

BELARUS

UKRAINESLOVAKIA

GREECE

CYPRUS

ALBANIA

MOLDOVA

LITHUANIALATVIA

ESTONIA

SERBIA & MONT.BOSNIA & HERZ.

MACEDONIA

ISRAELLEBANON

ARMENIA AZERBAIJAN

GEORGIAKYRGYZSTAN

TAJIKISTAN

SYRIA

IRAQ

IRAN AFGHANISTANC H I N A

KAZAKHSTAN

TURKMENISTAN

UZBEKISTAN

Urumqi

Esfahan

Basra

QaraghandyKrakow

Constanta

Chelyabinsk

Magnitogorsk

Kazan

Krasnodar

Krasnojarsk

Kuybyshev

St. Petersburg

NovosibirskOmsk

Perm

Saratov

Sverdlovsk

Ufa

Volgograd

Jaroslavl

Adana

Frunze

Lviv

Gdansk

Rostov

Tol Yatti

AlmaAta

Kabul

Minsk

Helsinki

Tehran

Baghdad

Riga

Vilnius

Islamabad

Bucharest

Moscow

Ankara

Kiev

Tashkent

Nicosia

Tallinn

Bishkek

Astana

Ashgabat

Athens

Izmir

Dnepropetrovsk

Nizhniy-Novgorod Tyumen

GolmudHotan

KashiQiemo

YumenTAJIKISTAN

IRAN AFGHANISTAN

PAKISTAN

INDIA

C H I N A

TURKMENISTAN

MYANMAR

THAILAND

NEPAL

BHUTAN

SRI LANKA

BANGLADESH

Agra

AhmadabadAllahabad

Jaipur

Chennai

Orissa

RaipurNagpur

Pune

Surat

Ulhasnagar

Zigong

Mumbai

Cochin

Multan

Kolkata

Varanasi

Kabul

Dhaka

New Delhi

Vientiane

Rangoon

Muscat

Islamabad

Abu Dhabi

Colombo

Bangkok

TashkentAshgabat

7

DANIELI HUB CHINA

DANIELI HUB FAR EAST



C1 EAF & LF best practices for operation Danieli China, Changshu (Shanghai), China

March 23(1 Day)

S1 DanJoint Spindles Danieli China, Changshu (Shanghai), China


S10 Fast Data Analyzer (FDA) Danieli China, Changshu (Shanghai), Chinal

April 19 - 20(2 Days)

S14 Technology upgrading for the long product Danieli China, Changshu (Shanghai), China

May 02 - 06 (5 Days)

C5 Hydraulic systems Danieli China, Changshu (Shanghai), China


S2 Danieli UHP slab caster rolls Danieli China, Changshu (Shanghai), China


February 24 - 25(2 Days)

S4 Morgårdshammar Roller Guides Danieli Thailand, Rayong Industrial Area, Thailand


C1 EAF & LF best practices for operation Danieli Thailand, Rayong Industrial Area, Thailand

May 03 - 05 (3 Days)

C2 Refractory Danieli Thailand, Rayong Industrial Area, Thailand

May 09 - 13 (5 Days)

C5 Hydraulic systems Danieli Thailand, Rayong Industrial Area, Thailand


S2 Danieli UHP slab caster rolls Danieli Thailand, Rayong Industrial Area, Thailand


C8 Pickling & cold rolling lines new technologies, operation and maintenance best practices

Danieli Thailand, Rayong Industrial Area, Thailand

Golmud

Hami

Hotan

Karamay

Kashi

Korla

Qiemo

Yumen

Atbassar

Balqash Altay

Dalandzadagad

Hovd

BodayboBratsk

Khabarovsk

Ulan Ude

KYRGYZSTAN

TAJIKISTAN

INDIA

C H I N A

KAZAKHSTAN

MYANMAR

THAILAND

CAMBODIA

NEPAL

BHUTAN

VIETNAM

SRI LANKA

LAOSBANGLADESH

PHILIPPINES

TAIWAN

JAPAN

MONGOLIA

SOUTHKOREA

NORTH KOREABaotouBenxi

Chengdu

Dalian

Dukou FuzhouGuiyang

Harbin

Huangshi

Jilin

Jixi

KaifengLanzhou

Mianyang

Nanning

Ningbo

Qingdao

Qiqihar

ShanghaiChangshu

Shandong

Shantou

Urumqi

Wenzhou

Xiamen

Xian

Xining

Yinchuan

Agra

AhmadabadAllahabad

Jaipur

Chennai

Orissa

RaipurNagpur

Pune

Surat

Ulhasnagar

Qaraghandy

Irkutsk

KrasnojarskNovosibirskOmsk

Taipei

Ho Chi Minh City

Changchun

Hefei

Taiyuan

YueyangZigong

Mumbai

Cochin

Multan

AlmaAta

Kolkata

Varanasi

Hong Kong

Dhaka

New Delhi

Phnom Penh

Vientiane

Ulaanbaatar

Rangoon

Pyongyang

Islamabad

Manila

Seoul

Colombo

Bangkok

BeijingHebei NorthBishkek

Hanoi

Xinyu

Pangang

Guangshou

Wuhan

Astana

Tyumen

Golmud

Hami

Karamay

Korla

Qiemo

Yumen

Altay

Dalandzadagad

HovdKhabarovsk

JuznoSachalinsk

AliceSprings

Bourke

Cairns

CookKalgoorlie

Mackay

TennantCreekBroome

Carnarvon

Geraldton

Learmonth Port Hedland

C H I N A

MYANMAR

THAILAND

CAMBODIA

BHUTAN

VIETNAM

SRI LANKA

LAOSBANGLADESH

MALAYSIA

PAPUANEW GUINEA

BRUNEI

PHILIPPINES

I N D O N E S I A

JAPAN

MONGOLIA

SOUTHKOREA

NORTH KOREA

AUSTRALIA

NEWCALEDONIA

Brisbane

BaotouBenxi

Chengdu

Dalian

Dukou FuzhouGuiyang

Harbin

Huangshi

Jilin

Jixi

KaifengLanzhou

Mianyang

Nanning

Ningbo

Qingdao

Qiqihar

ShanghaiChangshu

Shandong

Shantou

Urumqi

Wenzhou

Xiamen

Xian

Xining

Yinchuan

Allahabad

Chennai

Orissa

Raipur

Sendai

Taipei

Ho Chi Minh City

Changchun

Hefei

Taiyuan

YueyangZigong

Sapporo

Davao

Kolkata

Varanasi

Hong Kong

Dhaka

Singapore

Jakarta

Phnom Penh

Vientiane

Kuala Lumpur

Ulaanbaatar

Rangoon

Pyongyang

Manila

Seoul

Bangkok

Taiwan

BeijingHebei North

Tokyo

Port Moresby

Hanoi

Pangang

Wuhan

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2016 COURSES TOPICS AND PROGRAMS

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C1 - EAF/LF BEST PRACTICES FOR OPERATION

Topics> Charging optimization> Melting of scrap > Charging of additives> Burner and injection systems> Equipment maintenance practices

About the programThe modern production of steel has evolved over many centirues, with many technological improvements. The making, shaping and treating of steel are critical to product design, application, cost and performance. It is essential that employees involved in producing steel have an understanding of what steel is, how it is produced, and the effects of making, shaping and treatment on the final performance of steel products. This course provides essential knowledge to those who want extend their technical background in metallurgical engineering and have a need to understand more about the technical aspects and best practices of steel manufacturing.

Who should attendIron and steel industry production workers and supervisors, meltshop personnel, quality control technicians and supervisors, and component designers and engineers.

Course languageEnglish, Spanish, Russian, Chinese

Course fee> 1.800,00 euro + VAT

Your course fee includes> Course participation> Course documentation> Training certificate> Coffee breaks / lunch during course days> Daily transport service (hotel / course location / hotel)

Your course fee does not include> Costs for travel to hotel> Hotel costs


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C2 - REFRACTORY

Topics> EAF/LF/VD/CCM refractory> Sub hearth & side wall bricking and material description> EBT set up and materials description> The importance of foaming slag during operation with relation to cost> Shell changing> Slide gate system optimization> The importance of refractory cost

About the programToday’s melt shop is requested to improve productivity, temperature control, metal cleanliness. For these reasons, refractory systems are becoming more important every day.This course provides essential knowledge regarding the development and evolution of refractories, a description of the main equipment using refractories, EAF main refractories, bricking and material description in the various areas, Slag composition for EAF refractory and the importance of refractory costs.The importance of foaming slag during operation with relation to cost is also discussed.Ladle furnace refractories and Vacuum Degasser refractories are discussed to show the effects of ladle refining and vacuum degassing on ladle refractories. Ladle residence time, Tundish refractory drawings and refractories used for flow control system are also discussed.A plant tour to observe refractory applications in operation could also be included in the course.

Who should attendMeltshop personnel who have a responsibility for refractory purchases, installations and who are involved in a production function and anyone who would like to understand the relationship between refractory and process operations.






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C3 - CONTINUOUS CASTER MACHINES BEST PRACTICES FOR OPERATION

Topics> Start of cast operations> Tundish process> Steel flow regulation through FNC/Stopper rod/Slide gate> Submerged/Open stream casting> Mould technology & lubrication (oil or powder)> Electromagnetic stirrer> Oscillation tables> Secondary cooling> Withdrawal and straightening parameters

About the programThis course provides a comprehensive overview of caster designs, technological packages and process for billets and blooms. This course looks at the decision making process behind specific technologies used. Trainees will learn best practices to reduce machine downtime and to improve process capability with a detailed description of the main operation parameters.A plant tour to observe three different casting machines in operation is also part of the course.

Who should attendAnyone who would like to expand their knowledge and understanding about caster technology. This includes mechanical, lubrication and metallurgical engineers, maintenance personnel, operators and those responsible for quality assurance.






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C4 - ROLLING MILLS NEW TECHNOLOGIES, OPERATION AND MAINTENANCE BEST PRACTICES

Topics> Rolling mills technology and technological packages> Principles and Operation of in-off line thermo processes> Quenching and tempering bars and rods> Stand rolling cartridge changing operations (In Line and Off Line)> Rolling Guides> Functions and use of operator pulpits and work stations> Preventive, extra ordinary and other types of maintenance> Maintenance tools

About the programThis course provides a comprehensive overview of rolling mills, with a presentation of the entire bar, rod and section rolling processes with regard to controlling variability to maximize facility utilization and yields.The course covers fundamentals, equipment, rolling theory, control, threading, rolls, lubrication, measurement, safety and new technology.This course will identify key mill operational and maintenance parameters elements and how controlling these elements will positively affect hot rolled as-rolled (HRAR) quality, facility utilization and yields. The presenters will break down the reheat furnace, work rolls and rolling practices, increase understanding of torque and how it relates to mill rolling equipment, review best practices associated with mill scale and HRAR grain structure, the preventive maintenance and inspections, the extra ordinary maintenance and spare parts planning.Attendees will leave this course with a better understanding of the basic metallurgy involved, the different types of products and product attributes, the types of mills used and equipment involved with the mills, the theory of rolling, the mechanical and hydraulic maintenance, the spare parts planning, latest technologies involved in long rolling, safety aspects, rolling solutions, production and maintenance measures and much more. There will be the opportunity to discuss issues and practices during the panel discussions.

Who should attendRolling personnel, i.e., mill managers, rollers, roll shop personnel, setup personnel, operators, maintenance and other support personnel who wish to gain a better understanding of the bar, rod and section rolling process and final end products.






14

C5 - HYDRAULIC

Topics> Hydraulic conduits and sealing> Hydraulic fluid> Contamination and filtration> Accumulators> Actuators> Power units> Hydraulic systems safety> Grease & lubrication central units

About the programIn order to reduce plant down time and the costs of hydraulic systems maintenance, the following program has the purpose to share the best practices in maintaining hydraulic systems. During this course, the attendees will enhance their knowledge of the various components of hydraulic systems and how to effectively troubleshoot problems which may occur with them. The hydraulic system components to be discussed will include fittings, flanges, pipelines, hoses, pumps and motors, valve blocks, motion control valves, pressure control valves, flow control valves, proportional & servo valves, cylinders, accumulator systems and heat exchangers. The safety procedures for testing and dismounting the components will be discussed. The concept of failure reports, including the recording of the TBF (time between failures) in order to increase the plant availability and reduce the MTTR (mean time to repair) will be covered. Hazards when working on hydraulic systems, as well as safety rules and procedures while handling hydraulic fluids will be one of the most important topics to be discussed.

Who should attendThis course is appropriate for hydraulic mechanics, technicians and installers and anyone involved with the adjustment, maintenance, specification, or operation of hydraulic systems.






15

C7 - HOT STRIP MILL MAINTENANCE BEST PRACTICES

Topics> Hot strip mills> Plate mills> Steckel mills

About the programThis course provides a comprehensive overview of flat products hot rolling mills maintenance. The course covers the key equipment located in flat products hot rolling mills, including descalers, side guides, edgers, shears, mill stands and their related equipment, roller tables, accelerated cooling systems, laminar flow cooling systems, downcoilers, coil handling facilities, cooling beds for plate, hot and cold levelers, side trimmers, etc. The process and benefits of planned maintenance will be discussed. The concepts of HAGC, work roll bending and work roll shifting will be explained in detail from the mechanical and hydraulic perspectives. Troubleshooting of the main equipment will be covered. General maintenance topics such as alignment, basic vibration analysis, lubrication, applying torque to fasteners and the selection and use of proper tools will be included. Safety in flat products hot rolling mills maintenance will be one of the most important topics discussed.

Who should attendFlat products hot rolling mill maintenance personnel, i.e., area managers, foremen, area technicians, roll shop personnel and other support personnel who wish to gain a better understanding of the flat rolling hot mills maintenance.






16

C8 - PICKLING & COLD ROLLING LINES NEW TECHNOLOGIES, OPERATION AND MAINTENANCE BEST PRACTICES

Topics> Processing lines technology and technological packages> Principles, operation & maintenance practices of Turboflow™ technology> New scale braking unit and new side trimmer technology description> Cold rolling process fundamentals, technology & maintenance practices> Various configurations presentation: Single stand, double stand reversing mill and tandem

About the programThis course provides a comprehensive overview of flat products processing lines with presentation of the entire flow & process of flat steel production in the cold area with regard to controlling variability to maximize facility utilization and yields. The course covers flat steel production fundamentals, equipment, pickling principles, rolling theory, control, threading, rolls, maintenance practices, lubrication, measurement, safety and new technology. This course will identify key maintenance lines, operational principles and how controlling these elements will positively affect flat steel quality, facility utilization and yields. The presenters will break down the pickling section, rinse section and fume scrubber, pickling practices, squeegee rolls for the pickling lines; cold rolling theory, increase understanding of rolling and bending forces and how it relates to steel surface quality and review best practices associated with cold rolling and emulsion effects on cold rolled strip. Attendees will leave this course with a better understanding of the basic metallurgy involved, the different types of products and product attributes, the types of lines & mills used and equipments involved with them, the theory of pickling & rolling, latest technologies involved in these lines, safety aspects, rolling solutions, production measures and much more. There will be the opportunity to discuss issues and practices during the panel discussions.

Who should attendLines personnel, i.e., cold area managers, pulpit operators, foremen, area technicians, roll shop personnel, floor operators, maintenance and other support personnel who wish to gain a better understanding of the processing lines process and final end products.






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C9 - COATING LINES NEW TECHNOLOGIES, OPERATION AND MAINTENANCE BEST PRACTICES

Topics> Processing lines technology and technological packages> Principles, operation & maintenance practices of galvanizing technology> Galvanizing: annealing & metallurgy, coating purposes and characteristics> Tension leveler and skin pass technology description> Color coating: generalities on process and the paining phase> Paints: what are they? definition> Paints: components and their function, classification, types of top-coats, quality control and defects

About the programThis course provides a comprehensive overview of flat products processing lines with a presentation of the entire flow & process of coated flat steel production in the cold area with regard to controlling variability to maximize facility utilization and yields. The course covers flat steel production fundamentals, equipment, galvanizing principles, color coating theory, control, threading, rolls, lubrication, measurement, safety and new technology. This course will identify key maintenance lines, operational principles and how controlling these elements will positively affect flat steel coating quality, facility utilization and yields. The presenters will break down the cleaning section, annealing section, wiping equipment, pot management practices, skin pass and tension leveler for the galvanizing lines; color coating theory, increase understanding of paint components, type of coats and how it relates to steel surface quality and review best practices associated with quality control and defects classification. Attendees will leave this course with a better understanding of the basic metallurgy involved, the different types of products and product attributes, the types of lines used and equipments involved with them, the theory of zinc coating & color coating, latest technologies involved in these lines, safety aspects, skin passing and leveling solutions, production measures and much more. There will be the opportunity to discuss issues and practices during the panel discussions.

Who should attendLines personnel, i.e., cold area managers, pulpit operators, foremen, area technicians, roll shop personnel, floor operators, maintenance and other support personnel who wish to gain a better understanding of the processing lines process and final end products.






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S1 - SPINDLES

Topics> Spindle general concept:> Applications for spindle:> Spindle selection;> Design spindles and customized solutions;> Wear parts:> Maintenance and LTSA> DMMS, CMS, Torque Monitoring System.> Major overhauls interval.> Retrofit.> Technological packages.

About the programThe participants of the spindle Academy will acquire the knowledge about the different types of spindle design and their application, together with the working range of every spindle type and the process of spindle selection. Standard spindle design and customized solution will be presented. A section of the course is dedicated to the wear parts which are the critical process component of each type of spindle. The aim of avoiding unexpected failures and mill downtime can be reached by giving to the participants the understanding of the different behavior of wear parts during working and the recommended replacement interval.The detailed description of the maintenance procedures such as assembly, disassembly, lubrication, periodic check-up is definitely important to guarantee the performance of the spindles. The implemented technological packages to guide the customer on the spindle maintenance will be presented.The last section of the spindle Academy will focus on major overhauls interval and case history for each spindle type. Moreover the retrofit concept applied to the spindles will be presented, showing how an existing design can be replaced with a modern high technological one.The purpose will be to provide a complete overview of DanJoint spindles (Universal cardan, Gear type, Slipper type), the main features of the different spindles design, the guidelines and the recommended maintenance procedure to get the best performance from the DanJoint spindles.

Who should attendEngineers and technical department personnel, purchasing and management personnel involved in the selection of spindles, mill personnel responsible for drive train performance and reliability, lubrication maintenance personnel.


Course fee> 500,00 euro + VAT




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S2 - DANIELI UHP SLAB CASTER ROLLS

Topics> Caster rolls base/welding materials> Manufacturing process, quality controls and maintenance activities> Roll tracking system> Reference lifetimes> Research projects on caster rolls> Consignment stock for rolls supply> Reconditioning activities> Q-MAS+ (maintenance alignment system of rolls on segments) and banana alignment service

About the programDuring casting slab caster rolls are seriously under stress due to high mechanical and thermal fatigue and for this reason are one of most critical component of slab caster.Their performance directly influence casted slab quality and have big impact on slab caster running operation cost.In this course will show and describe in detail the main designs and materials used at today on different caster machines identifying advantages of different solutions.Rolls are critical spares that influence in deep way, also the cost amount of spare parts in slab caster machine. For this reason during the course will be described the service activities necessary in order to restore/supply new rolls in the more convenient way for customer: rolls tracking, lifetimes, reconditioning activities, consignment stock.An overview of maintenance procedures, especially about segment rolls and banana alignment will be explained; the possible consequences of not following these recommendations will be part of open discussions.

Who should attendProduction workers and supervisors, maintenance responsible and workers, quality control technicians and supervisors, component designers and engineers, purchase office employees.


Course fee> 700,00 euro + VAT (for 2 days)> 2.200,00 euro + VAT (for 3 days with plant visit)




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S4 - MORGÅRDSHAMMAR ROLLER GUIDES

Topics> Rolling mill layout description> Roll pass design, general concept> Roller guide:

- introduction- theory and importance of guide systems- guide adjustments- work roll groove profile- guide setup and the positive affect on surface quality, cobble performance & section control- lubrication- bearing types- maintaining guides and your guide maintenance practices- innovation & safety- tailor made solution

About the programOver last years the demand of improving plant performance has increased. Plant production and efficiency are strictly related to the operators and also to safety of the environment where they work. The course aims at awakening and training the customer on the value of roller guides and on the proportional connection of them with plant productivity, its safety and the quality of the finished product. This complete course concerning all topics directly related to roller guides (for ex. layout, roll pass design, etc.), will provide the customer with all necessary elements to increase and develop the operators’ know-how. Finally it will be an opportunity to experience all innovations developed by Danieli in this field. Thanks to the presence of technicians and to the expertise acquired worldwide during the years, problems and/or possible improvements to apply to the customer’s plant could be analysed.

Who should attendRolling mill manager, technical quality manager, engineer production rolling dept., mechanical engineer and technical dept., production workers and supervisors.






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S5 - DANCUT KNIVES/DANLINER - SHEARS, LINERS AND WEAR PARTS

TopicsDunCut knives> Theory of shearing> Shearing applications for long and flat product rolling mills> Metallurgy of shear blades> Production process of shear blades> Special materials and critical applications for shear blades> Shear set-up parameters for cut edge quality improvement> Reconditioning of shear blades> Open discussion

DunLiner> Importance and effects of proper geometrical alignment of work and back-up rolls> Wear plate technology for preservation of proper geometrical alignment> Operating procedures for proper maintenance of wear plates> Restore technologies for mill stand geometry (on-site mill machining and ResinTech)

About the program (DanCut)The seminar aims at the formation of personnel in order to allow the proper exploitation of shearing devices and shear blades, permitting to solve cutting issues and improve quality of sheared products as also reduce downtimes. Danieli will present its knowledge developed worldwide in this field, with special attention to particular shearing applications like rebar cutting after quenching tanks, continuous caster slab shearing and side trimming of cold strips. This seminar is useful not only to mechanical engineers and technician, but also to purchase office employees in order to better evaluate the consumables they are used to purchase.

About the program (DanLiner)The seminar is concentrate on the hearth of hot and cold rolling mills: the mill stand and it’s geometry. Material dimensional and geometrical quality depends directly from the roll stack alignment and properly tight working clearances. The seminar introduces solutions for the implementation of this tolerances and their maintaining in time. Furthermore it shows how to slow-down the degeneration of capital and expensive components like mill housings, chocks and balancing/bending blocks.

Who should attendThe seminar is concentrate on the hearth of hot and cold rolling mills: the mill stand and it’s geometry. Material dimensional and geometrical quality depends directly from the roll stack alignment and properly tight working clearances. The seminar introduces solutions for the implementation of this tolerances and their maintaining in time. Furthermore it shows how to slow-down the degeneration of capital and expensive components like mill housings, chocks and balancing/bending blocks.






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S6 - CONDITION MONITORING & MAINTENANCE MANAGEMENT SYSTEMS

Topics> Types of maintenance: breakdown, preventive and predictive> Approach to the computerized maintenance> Q3-DMMS software / Commercial software> CMS - System architecture / Software functionalities > CMS - vibration concepts> CMS - Recognizing machine defects> Advantages> Cases history

About the program (Q3-DMMS)The Q3-DMMS is a computerized maintenance management system, specifically designed for the metals industry. It is installed on the Customer’s premises to control the preventive maintenance activities (routine and daily maintenance), as well as emergency maintenance, spare parts management, specialist scheduling, outsourcing, planning, equipment costs and fault analysis.The system is interfaced with MES (Manufacturing Execution System) for sharing of the plant production calendar, and with Level 2 automation for synchronization of key equipment data (i.e. worked hours, number of cuts, tons produced, cycles, etc.) with the management of the maintenance work orders, giving the planners an overview of the activities that need to be done within a given timeframe.The software contains the plant information organized in a hierarchical structure with the plant data (manuals, drawings, data sheets) linked to specific equipment, and the maintenance procedures to be launched together with the work orders of the maintenance program.The Q3-DMMS is fitted with a Business Intelligence tool, which plays an important role in analyzing plant performance together with the maintenance organization.

About the program (CMS)Predictive Maintenance helps not only to reduce unplanned downtime and catastrophic failures, but also allows to inform in advance the maintenance department about the real status of the equipment.Condition Monitoring is the process to monitor different parameters (Vibration, Temperature, Oil lubricant Condition) which effects for the operational failure of the main machines for different plant typologies.Danieli’s Condition Monitoring System is a flexible modular application combined with high-quality service which assists the Customer in monitoring equipment status during operation. It is typically made up of a specific number of sensors installed in strategic machine’s positions with dedicated hardware and analysis software which can be operated via server workstations. This configuration guarantees the on-line control and visualization of the different parameter levels by tracking them with the historical data trends evolution

Who should attendMaintenance Managers, Planners and Supervisors.






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S7 - LEADERSHIP, MANAGING TEAMS, PERFORMANCE MANAGEMENT

TopicsLEADERSHIP> Leadership and theoretical background> Situational leadership> Personality styles and leadership> Personality style and delegation> Feedback> Motivate employee

MANAGING TEAMS> Teams Theories> Team development> How to manage a team> Effective managerial communication skills in a team> Emotional intelligence in managing teams> Positive approach in managing teams

PERFORMANCE MANAGEMENT> Key element of performance mgmt.> The SMART approach> The what and the How in the performance management process> Conducting a performance mgmt. conversation> The GROW Model

About the programLEADERSHIP: Explore how different leadership style con improve individual performance, analyze how leader personality and capabilities can be used in light of setting and checking organizational goals. Define proper tools and methodologies to give feedback and motivate employee.MANAGING TEAMS: Define how to proper manage a team with focus on how a team develops, problems of a team and how the leader can tackle issues in dealing with team members and how to drive the team to success. During the training will be explored also the areas of emotional intelligence as a driver to lead teams and how effective communication can boots team performance.PERFORMANCE MANAGEMENT: Define how to set goal to employee both quantitative and qualitative target, define and understand how to use the SMART approach. Explore the best way to conduct performance management conversation and how to coach employee to support their development.

Who should attendLEADERSHIP: Managers that would like to improve their capabilities, new appointed manager to explore the leadership topic.MANAGING TEAMS: Manager that would like to improve their capabilities, new appointed manager to explore how best manage a team.PERFORMANCE MANAGEMENT: Manager that need to develop their capabilities in managing performance of employee.






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S8 - TEAM WORKING, TIME MANAGEMENT, CONFLICT MANAGEMENT

TopicsTEAM WORKING> What is a team> Personality styles in working in a team> Collaborating in a team> Effective communication in working in a team> Mistakes to avoid in working in a team

TIME MANAGEMENT> What time management means> Time bandits> The 5 areas model> Concept of priority> The Eisenhower matrix> Organize relationship time

CONFLICT MANAGEMENT> Conflict management> Conflict into organization> Theories on conflict> Decision making and how relate to conflict management

About the programTEAM WORKING: Improve individual capability in working in a team, understand how personal style can influence the relationship between team members. We will explore how a team works, how best collaborate and mistakes to be avoided in working in a team.TIME MANAGEMENT: Improve participant capability in managing and planning their time in order to be more effective in reaching organizational goals.CONFLICT MANAGEMENT: Managing conflict became a very requested capability in an organizational environment where the pressure could come from inside and outside the organization. In this training we will analyze sources of conflict and how to deal with it in order to maximize personal and organizational success.

Who should attendTEAM WORKING: Manager and individual that need to improve their skills in working in a team or improve the capability to reach organizational goals via team working.TIME MANAGEMENT: Manager and employee that would like to improve their capability in managing time and by this boost their contribution to the organizational success.CONFLICT MANAGEMENT: Manager and employee that would like to improve their capability in dealing with conflict and by this boost their contribution to the organizational success.






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S9 - Q-REG / Q-REG PLUS

Topics> Q-Reg functionality> Installation and connection to the network> Parameters of Q-Reg OWS> Q-Reg tools & troubleshooting> Data import/export> Set up of charts and how to read them> Data back up

About the programQ-Reg is a compact and efficient digital system for the optimization of the working points in the process of steel casting for EAF and LF furnaces. At the end of the course, the operator will be able to capitalize the system potentialities, setting up with greater refinement the parameters suitable for its system in order to improve the productivity, the efficiency of the arc and also reducing power usage. Immediately after the Q-Reg course, two days will be focused on the more advanced system called Q-Reg Plus. During the days regarding the Plus System, it will be explained how functionalities directly interact with the process and the improvement of the slag produced.

Who should attendMeltshop personnel, operators and technical maintenance team.

Course languageEnglish, Italian, Spanish, Russian, Chinese





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S10 - FAST DATA ANALYZER (FDA)

Topics> Functional diagram of the FDA system> Installation and connection to the server> How to set up tags and trimmers> Data import/export> Set up of charts and how to read them> Data back up

About the programThe pressing request for greater performance and the necessity for high quality standards are certainly the main cause of the increased complexity of modern plants for the production and manufacturing of steel. If on one hand, traditional instruments such as the oscilloscope and the paper data recorder give extremely fast data acquisition, on the other hand, it must be taken into consideration their lack of flexibility and the limited number of possible variables displayed. Therefore, a valid data acquisition system should be able to satisfy the following requirements:> High speed data acquisition> Collection of a high number of variables> Flexibility and immediacy in the procedure of dimension selection and in the choice of their sample timing.

Who should attendMeltshop and Mill personnel, technicians and supervisors, operators and maintenance team.






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S14 - TECHNOLOGY UPGRADING FOR THE LONG PRODUCT

Topics> Technology packages to decrease production cost, improve quality and productivity> Predictive & programmed maintenance> Process upgrading and new production techniques> Operational and running spares with updated design:

- equipment introduction- process control- performance achievements- benefits

About the programWith the overall market for new plants continuing to slow down, but with the necessity to guarantee competitive product with higher characteristics, permanent improvements in productivity, quality, conversion costs and environmental conditions are nowadays key factors for the steel industry in China market.The ever-progressing technological innovations in equipment design and process performed by Danieli enable the fulfillment of all requirements of existing facilities for long products, leading to the acquisition of new market niches.The steel making, shaping and its heat treatment are very important to final product design, application, cost and performance. It’s also essential that employees involved in producing steel, have an understanding of what steel is, how it produced, and the effects of making, shaping and treatment on final performance of steel products.This course provides essential knowledge for end user to learn about advantages coming from equipment design updating and new layout solution. Finally it will be an opportunity to experience all innovations developed by Danieli in the long product field.Thanks to the presence of technicians and to the expertise acquired worldwide during years, problems and/or possible improvements to apply to the customer’s plant could be analyzed.

Who should attendCustomer plant director/manager, equipment responsible, maintenance leader, technical manager.





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S15 - HiPAC & CODESYS

Topics> HiPac hardware device > Installation and connection to the network> Codesys software application language> Data import/export> Set up of charts and how to read them> Data back up

About the programHiPac device is the automation system dedicated for process line, because it’s performance are higher than a standard PLC. We offer you professional CODESYS training courses wherever you are. This means competent knowledge directly from the manufacturer. Each training module has defined requirements and goals. Training contents build on one another in a purposeful and logical way.

Who should attendFlat personnel and technical maintenance team.





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S16 - EAF & CCM EQUIPMENT MONITORING, MAINTENANCE AND OVERHAULING

Topics> Preventive maintenance

- Control of tie rods tensioning- Measuring tilting clearance- Measuring axial reduction- Grease analysis

> Predictive maintenance > Technical improvements> Site repairs and tools for tie rods tensioning, flatness verification and site machining > Turret slewing bearing monitoring> Benches verification and overhauling> Mould materials and coatings> Copper tubes maintenance procedure and taper measurements> Carter alignment and unbending radius geometry> Dummy bars and template management> Withdrawal machine verification and overhauling> Pneumatic template for perfect foot rolls alignment

About the programThe making, shaping and treating of steel are critical to product design, application, cost and performance. It is essential that employees involved in producing steel, have an understanding of what steel is, how it is produced, and the effects of making, shaping and treatment on final performance of steel products. Productivity and product quality are the most important key factors to be considered in the operation of the modern meltshop. Slew bearings for the Electrical Arc Furnace roof and columns lifting and swiveling system and Continuous Casting Machine turret, is one of the most important components and a possible cause of long, unplanned, plant shut-downs with a relevant loss of production. Danieli focused on identify possible premature failure causes and through root-cause failure analysis, has defined solutions to improve the reliability of this equipment. Correct alignment of the machine and unbending radius geometry, periodical verification of equipment with needed overhauling activities planning and proper copper tubes and foot rolls alignment represent important factors for achieving good quality and performances. This course provides essential knowledge to those who want extend his technical background planning and executing a quality EAF and caster’s equipment monitoring.

Who should attendEAF & CCM supervisors and operators, Technical quality managers, Mould shop managers and operators, Maintenance responsible, Mechanical Engineers and Technical department.





2016 DANIELI OPEN COURSES

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2015 OPEN COURSES AND SEMINARS

EUROPE

AUSTRIA Danieli Engineering and Services VölkermarktTel (43) [email protected]

GERMANY Morgårdshammar, KrefeldTel (49) [email protected]

POLAND Danieli Engineering Polska Wroclaw Tel (48) [email protected]

RUSSIADanieli Volga, Nizhny NovgorodTel (7) [email protected]

Danieli Service Center, MagnitogorskTel (7) [email protected]

SPAINDanieli Procome Vizcaya,Tel (34) [email protected]

SWEDENMorgårdshammar, Smedjebacken Tel (46) [email protected]

TURKEYDanieli Anatolia, Izmir Tel (90) [email protected]

UNITED KINGDOMDanieli Service Center, SheffieldTel (44) [email protected]

UKRAINEDanieli Service Center DnepropetrovskTel (38) [email protected]

AMERICAS

ARGENTINADanieli Service Center, CordobaTel (54) [email protected]

BRAZILDanieli do Brasil, Diadema, São PaoloTel (55) [email protected]

MEXICO Danieli Service Center, Garza GarciaTel (52) [email protected]

USA Danieli Corporation, Cranberry Township (PA)Tel (1) [email protected]

INDONESIADanieli Service Center, JakartaTel (62) [email protected]

JAPANDanieli Engineering, YokohamaTel (81) [email protected]

MALAYSIADanieli Service Center, PenangTel (60) [email protected]

THAILANDDanieli Far East, Rayong Tel (66) [email protected]

VIETNAMDanieli Service Center, Ho Chi Minh City Tel (84) [email protected]

AFRICA AND MIDDLE EAST

EGYPTDanieli Service Center, CairoTel (20) [email protected]

SAUDI ARABIADanieli Service Center, Al-Khobar CityTel (966) [email protected]

UAEDanieli Service Center, Abu DhabiTel (971) [email protected]

FAR EAST

CHINADanieli Changshu Metallurgical Equipment and Service, ChangshuTel (86) [email protected]

INDIADanieli India, KolkataTel (91) 33.39847777 [email protected]

Danieli Service Center, ChennaiTel (91) [email protected]

DANIELI SERVICE CENTERS

HEADQUARTERS

Via Nazionale, 4133042 Buttrio (UD) ItalyTel (39) 0432.1958729Fax (39) [email protected]

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2016 danieli open courses - danieli...

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