2016 06-07-flexible-and-efficient-production-with-am-jtekt

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ZF 8HP (Audi AL551) 8speed Automatic Transmission for Audi Quattro models Torsen Type C EA36 JTEKT Torsen Europe The heart of Audi Quattro since ’85

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ZF 8HP (Audi AL551) 8speed Automatic Transmission for Audi Quattro models

Torsen Type C EA36

JTEKT Torsen EuropeThe heart of Audi Quattro since ’85

1.1 : Torsen installation in vehicle

The heart of Audi Quattro since ’85 (Quattro = 4x4 system)

Torsen Type C

in Audi Q7

1.2 : JTEKT Corp. Business Outlook

3

JapanSales : 4.175 Mio EurJTEKT & Subsidiaries : 40

Equity-method companies : 5

Number of Employees : 17.651

North AmericaSales : 1.859 Mio EurConsolidated Subsidiaries : 17

Equity-method companies : 2

Number of Employees : 5.881

Europe : JEOSales : 1.489 Mio EurConsolidated Subsidiaries : 26

Equity-method companies : 3

Number of Employees : 7.262

Asia, Oceania & othersSales : 1.938 Mio EurConsolidated Subsidiaries : 57

Equity-method companies : 9

Number of Employees : 12.662

Total

9.462 Mio €

Total

9.462 Mio €

Automotive Components

(Steering systems)

Automotive Components

(Driveline components)

1.049 Mio €

4.499 Mio €

Turnover by Division

Bearing business

Machine / Tools

JTEKT Corporation

Established : January 2006(merger of Koyo Seiko - Toyoda Machine Works)

Head offices : Nagoya & Osaka, Japan

< Status FY2013 >

Employees : 43.456 worldwide(JTEKT Japan : 11.015)

Turnover : 9.462 Million Eur*

Operating profit : 438 Million Eur* (4.6%)(as of March 31st, 2014 / 1 Eur = 133 JPY)

2.743 Mio €

1.171 Mio €

Turnover by Region

ITCC AWD Coupling

TORSEN LSD

Drive / Propeller shafts

Oil pumps , others

4

2.1 : JTRE Outline

Component

Machining

area 8200m2

HT and

Assy area

4500m2

Multi purpose

building

Office

JTEKT TORSEN Europe SA (JTRE) Strepy-Bracquegnies, Belgium

Established : May 1989 (production started in ’85 by Gleason)

Main business : Sales, Development and Manufacturing of Torsen LSD product

Capital : 11.1 Mio € (100% by JTRH, holding company by JTEKT)

Employees : 187 (as of March 2016, incl 3 Japanese expatriate)

Land space : 53,000m2

Building space : 16,600m2

Torsen Type A Type B Type C

About 50km from Brussels, Belgium

5

2.2 : Applications for Premium European vehicles

6

3 : Sales History and future trend

Recover & expand in our main AWD market by increasing share with new generation Type C

for light weight / compactness and good NVH at lower price

EA36

EA49

Automotive Crisis

+

Severe compatition

Torsen for AWD market

Market

diversity

7

What can we still manufacture in Belgium ?

- Products and parts design (several functions on

same part)

- Process design (“360° improvements”) / ROI

- Human Factor

- Energy saving / Environment

- Manufacturing technologies / ADD MFG

- Simultaneous product & process development

4.1 : Factories of the future

8

Customers’ needs => adaptation / agility

- Multitasks machines / ADD MFG

- Innovative design / eco-friendly

- Innovative tools

- Energy consumption

- Eco-manufacturing

- Eco-design (less raw material less resources)

- Flexibility of Machines on site

- Flexibility of human organization

4.3 : Factories of the future / outils

Education R & D

5.2 : Network of Torsen business in Wallonia

6.1 : JTRE Nationalities (14)

From Japan, France, Belgium, Greece,

Ecuador, Italy, Vietnam,…

6.2 : JTRE Nationalities (14)

…Morroco, Germany, Ukraine, Austria,

Portugal, Turkey, Roumania.

7 : JTEKT Torsen Europe

JTEKT Torsen Europe is aiming to be the perfect mix between Japanese and European strengths.