2014 software global client conference -...

2014 Software Global Client Conference

WW INFO-04

Rapid Value-add For InTouch

With Wonderware Historian

Ray Norman NASC


Agenda

●Historian 101– It’s Important! Wonderware Historian/Client Overview

●InTouch Trend/HistData Review

●Commissioning Wonderware Historian in 6 (0) Minutes

●Wonderware Online and Historian Publisher

●InTouch and Historian Client Trend Integration

●Transitioning to System Platform


Historian 101

“If you don't know where you

are going,

you'll end up someplace

else.”

― Yogi Berra


A Historian Is… ●A storage repository for time-based information – a Database

●But a Historian is much more than a database

●A Historian stores process data - lots of it

●A Historian lets you retrieve the process data – sensibly

●A Historian Transforms the process data into Information

●A complete system to enable you to make the best use of this data

● Wonderware Historian does this, elegantly

●“Store data at the resolution of your Process – Retrieve at the resolution

of the Problem you are trying to Solve”


A Gold Mine !

http://www.mining-technology.com/projects/kalgold-mine/

http://en.wikipedia.org/wiki/File:FlotationFalconbridgeOnt.jpg


Historian Information Management ●Organize information in the context of your production.

● Lots, Materials, Shifts, Machines

●Analyze information at the resolution of your problems.

● Conversion to the Problem Domain

● Trends, Statistics, Time in State

●Alert and notify when deviations occur.

● HMI Alarm Generation, Mobile Delivery, Browser Delivery

●Correct problems and take actions immediately.

● Real Time Command and Control

●All Automation Processes require a Historian – Analog, String, AND

Discrete!


Wonderware Historian Wonderware Historian Solution:

Store Analog, String, and Boolean data at full resolution

● Optional Swinging Door, Time and Value dead-band for Analog

● OPC, Suitelink, CSV, SQL, .NET API

Time-Series data storage with industry-standard retrieval (OLE DB -SQL)

T-SQL Extensions for Time Series Data

● Cyclic, Delta, Full, Best Fit retrieval resolution control

●Analog Aggregate Transformation (Avg, Max – Time at Max, Min –Time at

Min, Std. Dev., Integral, To Discrete)

●Discrete Aggregate Transformation (Count, Total, Max, Min, Round Trip)

Answer Automation Questions with Actionable Information


Database?

● I can use Access/MySQL/SQL Server/Oracle

- so why do I need a specialized Historian?

●Using a simple database as a historian – doesn’t quite work

●Databases are transaction based, Process information is

asynchronously time based

●Databases were designed for Transactional Data

●Storage and Retrieval is not straightforward

●Plants generate a lot of data, often across slow, distributed networks

and at varying rates

● The sheer quantity of data can be is a problem

http://www.mining-technology.com/projects/kalgold-mine/


Relational Retrieval Challenges

● Independent Records

●Not samples from a continuum

●Can’t infer values between samples

●Can’t relate samples w/o the same timestamp

●Can’t interpolate Time

●All Data Treated Equally

●Data quality not factored into aggregate calculations

●No distinction between low-level noise

& significant value changes

● No time weighting for aggregate calculations

●Max/Min calculations do not return timestamp

http://upload.wikimedia.org/wikipedia/commons/f/fe/Professors_cube.jpg

http://youthcounselling.files.wordpress.com/2009/11/rubiks-cube.jpg

http://thomaslarock.com/wp-content/uploads/2009/06/datamining.jpg


Data Retrieval

January 1, 12:00:00 AM January 1, 12:05:00 AM January 1, 12:10:00 AM

0 10 20 30 40 50 60 70 80 90

100

Linear

Stair Step


Data Retrieval


AnalogSummaryHistory


StateSummaryHistory


Analog and String State History

“Poor Man’s Downtime Tracking”


The Face of Wonderware Historian

Bringing plant data to life!

Historian Clients


Desktop

●Historian Client Trend

●Historian Client Query

●Microsoft Office Integration:

●Historian Client Workbook (Excel)

●Historian Client Report (Word)


Information Server Reporting Website

● Out of the box

functionality –

simply run install

to get started

● Use the Historian

Client Desktop

applications to

Create content

● Use Information

Server to Publish

the content


Why Wonderware Historian? ●Low Risk, High Value

● Installed Base over 70,000 licenses sold

●Optimal use of COTS - Microsoft SQL Server

Fast Installation and Quick ROI

●“Checkbox” configuration from Application Server

●Tag importer for conventional InTouch applications

●CSV/SQL bulk Load options

●Wonderware Online – InTouch Historian Publisher

Automatically manages historical storage

●Circular, Alternate, Buffer, Permanent

Superior Historian Client Tools

●Trend, Query, Workbook


Agenda








InTouch Trend


InTouch Trend Advantages

● Built-In to InTouch (“Free”)

● Wizard driven Configuration

● Historical data access with

HistData

● Scriptable

● “Good Enough”


InTouch Trend Disadvantages

● Complex Distributed History

● Terminal Services Limitations

● HistData Limitations

● Requires InTouch Runtime

● Limited Tag Count (Scale)


Agenda








Commissioning Wonderware Historian in

6(0) Minutes

● Installation of Microsoft SQL Server/Service Packs (40 min)

● Prerequisites (.NET 4.5, etc.) and Rebooting (15 Min)

● Installation of Historian, InTouch Tag Import (6 min)

● YMMV

●(All time record – 27 min. SQL Server, Historian and InTouch Tag

Import)


Install Historian


Agenda








Wonderware Online Historian Publisher


Wonderware Online Historian Publisher

1) Receive Wonderware Online Welcome Email/ SmartGlance

Registration Email

2) Register Password (Windows Azure Active Directory)

3) Receive Registration Email Confirmation

4) Navigate to https://online.wonderware.com

5) Download and install InTouch Historian Publisher on InTouch node

6) Install Historian Client 2014R2

●Data available in Trend and SmartGlance immediately!

<<< Itty Bitty Peppers!

https://online.wonderware.com/

WOnderware Online Video/Wonderware Online Onboarding in 3.5 Minutes.mp4


Check Out SmartGlance

Email:

[email protected]

Password:

password

1. Install App 2. Log in


Agenda








InTouch and Historian Client Trend

Integration


Leveraging Dual Historians on Top of

InTouch

Suitelink SuiteLink


Agenda








Taking it to the Next Level w/ System

Platform

●System Platform Offers Compelling Historian Solutions:

– Superior Data Acquisition Availability

– App Engine Redundancy / Redundant DI Object

– Active/Standby Engine Store-Forward

– Dual Historians (Don’t Forget 25k/7 Day as an Option!)

– Tiered Historians

● InTouch is the Configuration Source

● Creating the Simple Object.PV

● Galaxy Dump/Galaxy Load


Leveraging Dual Historians & App

Server on Top of InTouch

HCAL HCAL

SP2012R2 >

Historian 11



Server on Top of InTouch ● Convert InTouch DB to App Server Model

1. Create Simple Analog with PV UDA

2. Extend with Input and History

3. Create one instance

4. Galaxy Dump the instance

a) Remove unnecessary columns

5. DB Dump the InTouch App

a) Sort each IO group by “Logged”

b) Remove unnecessary columns

6. Copy InTouch Dump Columns to GR Dump Columns

a) Prepend DIObject.ScanGroup to Item Name

7. GR Load

8. Deploy




●To Test:

• 2,000 Simple Analog Objects

• Live Data

• Reactor Demo on separate Machine (Live Data Source)



Server on Top of InTouch – 5K IO


Wonderware Historian and the Existing

InTouch User

● Wonderware Historian has significant capabilities for the existing InTouch

User

● Adding Simple Local Historian (25K/7Day)

– Historian Client Availability

● Adding System Platform with Massaged InTouch GR Load

● Superior Data Availability

– NOTE: The addition of SP to an existing Historian DB adds the

.PV to the TagName

– Tag Rename Utility for History Blocks

– Reports may have to be Massaged

– Use Tiered Historian to maintain existing TagName!


Questions???

●Ray Norman

● [email protected]

mailto:[email protected]




Related Support, Services, Training &

Expo Demos

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● [sample: Proactive System Monitoring]

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Support

Training

> [insert Training options here]

> [sample: Application Server 2012 R2 Web-

Based Training]

> [sample: InTouch Alarms Webinar]

> [sample:…]

> [insert Services options here]

> [sample: Project Mgmt Services]

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Services

Expo Demos

> [insert related Expo Demos here]

> [sample: Control Room Console for

W&WW (booth #2)]

> [sample: Process Information with Historian

(booth #4)]

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2014 software global client conference -...

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