2014 corrosion brochure v4
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Corrosion Engineering
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Corrosion Engineering & Solutions
for Critical Infrastructure
Our Corrosion Engineering Group provides corrosion
engineering & consulting solutions for protection of
critical infrastructure in gas & oil, water & wastewater,
solar power, and transit sectors. We help ensure
integrity, safety, and appropriate design & operation of
our clients key assets.
Corrosion is one of the leading causes of
infrastructure-related accidents in the world. When
a pipeline or structure fails, the results can be
devastating in terms of loss of life, property damage,
and contamination of the environment. To prevent such
disasters, private rms, and governments have used
corrosion control methods as one of their strongestweapons in the battle against corrosion failures.
At EN Engineering we offer forward-thinking, long-
term solutions that allow our clients to prevent, rather
than react. Because hope is not a strategy, we offer
optimized solutions based upon decades of experience
to preserve infrastructure and protect assets. Potential
for corrosion will always exist, but the harmful effects
of corrosion are avoidable. To prevent corrosion of
your assets, contact the most experienced team in the
industry, EN Engineering.
Overview of Services Corrosion Surveys
Pipe Condition Assessments
Design Services
Corrosion Monitoring Services
Geospatial Services
Metallurgy & Applied Mechanics
Soil & Water Testing
Other Services
Corrosion Surveys Corrosion Protection System Component Inspection
Close Interval Survey (CIS)
Direct Current Voltage Gradient (DCVG) survey
Alternating Current Voltage Gradient (ACVG) survey
Pipeline Current Attenuation and Mapping (PCM)
Direct assessment and oversight
Pipeline Elevation Prole Survey
Corrosion Wall Loss and Fitness-for-Service
assessment Atmospheric corrosion inspection, evaluation, and
data management
Pipe Condition Assessments Records Review
Non-Destructive Inspections
Direct Pipe Inspection & Evaluation
Report and Analysis
Design Services Cathodic Protection Systems Design, Installation
Oversight, and Commissioning AC Mitigation Modeling, Design, Installation
Oversight, and Commissioning
DC Stray Current Interference Survey, Design,
Installation Oversight, and Commissioning
Construction Services
Protective Coatings Review, Selection
& Inspection
Corrosion Monitor ing Services Corrosion Monitoring Program Development
On-Site System Survey & Inspection
Remote Monitoring Surveys & Data Collection
Data Analysis and Interpretation
Repair & Maintenance Recommendations
Cathodic Protection Regulatory Monitoring
Programs
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Geospatial Services Geographic Information Systems (GIS) Services
Asset Management Implementation
Mapping
Alignment Sheet Development 3D Laser Scanning Solutions
As-Built Documentation Solutions
CAD Drafting & Design Services
Metallurgy & Applied Mechanics Pipe Mill Quantities Purchasing Services
Pipe and Fitting Specications
Pipe Mill and Steel Mill Audits and Qualications
Welding Procedure Development and Welder Qualication
Failure Analysis
Engineering Critical Assessment and Fitness-for-Service
Piping and Component Stress Analysis
Laboratory Testing for Mechanical and Chemical Properties
Soil & Water Testing Soil & Water Corrosivity Testing
Data Evaluation & Interpretation
Reports & Best Practice Recommendations
Other Services Litigation Support & Expert Witness Testimony
Classroom Training
Field Training
Construction Oversight
American Gas Association (AGA)
American Petroleum Insti tute (API)
American Society for Test ing and Mater ials
(ASTM)
American Society of Civi l Engineers (ASCE)
American Society of Mechanical Eng ineers
(ASME)
American Water Works Association (AWWA)
American Welding Soc iety (AWS)
Gas Technology Piping Committee (GPTC)
Institute of Electrical and Electronics Enginee
(IEEE)
Interstate Natural Gas Association of America
(INGAA)
Midwest Energy Association (MEA)
National Association of Corrosion Engineers
(NACE)
National Center for Construction Education aResearch (NCCER)
Pipeline Research Council International
Pressure Vessel Research Counc il
Project Management Insti tute (PMI)
Society of Petroleum Engineers
Southern Gas Association (SGA)
Memberships
Ofces across United States
Employees Company-Wide
Degreed EngineersSubject Matter Experts Dedicated to Cosion, Integrity Management & Metallurg
NACE-Certied Employees
Largest Pipeline Design Firm Per ENR
Largest Engineering Design Firm Per E
Fastest Growing Engineering Design Fin USA
Consecuti ve Years on INC 5000Fastest Growing Companies Li st
Professionally Licensed EngineersNationwide
NACE-Certied Cathodic ProtectionSpecialists
NACE-Certied Corrosion Specialists
NACE-Certied Corrosion Technologis
NACE-Certied Testers/Technicians
16
700+
350+100+
40+
13th
145th
8th
4
50+
4
3
5
9
Corrosion Engineering Services B
the Numbers
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Gas & Oil
Water & Wastewater
Alternative Energy Transit
Marine Structures & Bridges
Government & military
Private Industry
Nuclear & Power
Gas & Oil
Pipeline transportation is one of the safest methods of
delivering natural gas and hazardous liquids. Ensuring
pipelines are operated and maintained in compliance
with federal, state, and local regulations is key to
helping ensure the safety of pipeline operations and
the surrounding public. Our team of professionals has
designed and tested galvanic and impressed current
cathodic protection systems for thousands of miles of
gas and oil pipelines. Our en gineers and technicians
perform eld surveys of existing systems; troubleshoot
systems; and assist our clients in bringing systems into
regulatory compliance and NACE International criteria.
Our unique expertise with transit systems, stray current
evaluations, compliance audits, and pipeline integrity
services enables us to provide best-in-class services to
our customers because we have the depth and breadthof experience to handle almost any corrosion issue.
Water & Wastewater
Water and wastewater pipelines are crucial to the
sustainability of life in our modern society. Improperly
protected pipelines are susceptible to corrosion andfailure. Our engineers investigate failures to identify
the specic failure mechanism or combination of
failure mechanisms and to recommend measures that
may eliminate
future failures
and extend the
operating life of
piping systems.
We evaluate
the condition
of existing cast
and ductile
iron, reinforcedconcrete, and
steel water
mains. The evaluations include an in-site analysis
of soil corrosivity along the pipeline alignment, the
investigation into potential areas of stray current
interference, close interval and cell-to-cell potential
surveys, corrosion rate measurements, and laboratory
analysis of soil samples. The eld and laboratory
data are analyzed in order to ascertain the pipeline
condition and its anticipated remaining life and to
identify corrosion control measures, if appropriate,
that will extend the operational life
of the pipeline.
Core Industries
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Alternative Energy
Our engineers assure that design life criteria are met for Alternative
Energy structures by evaluating current material specications and
the environmental conditions they will be deployed to. Our corecapabilities include custom state-of-the-art corrosion control design
methods for solar and wind
equipment deployments,
coating reviews and
specications, corrosion
rate measurements, eld
and soil analysis. RCC
has performed lifecycle
analysis for Buried Metallic
Structures, Anchors,
Structures, Foundations,
Photovoltaic Solar and
Wind Energy to determineprojected asset life per environmental condition. Our engineers have
worked all over the world on these assessments and have been there
done that for almost every type of deployment imaginable; sea, desert,
tropical and rural environments. Dependable resources, extensive
experience, paired with reliable budgets and schedules are what make
us the premiere corrosion engineering rm in the Alternative Energy market.
Transit
Stray current from DC-powered rail transit systems can be detrimental
to the rail and adjacent infrastructure components such as buried
pipelines, utilities, and structures. We provide an array of servicesto survey, analyze, and mitigate stray current occurrence related
to rail transit.
We provide
corrosion control
engineering
services for transit
vehicles, elevated
track structures,
tunnels, utility
piping, elevators,
and station
facilities.
Additionally,
we design and
maintain corrosion control systems including cathodic protection,
coatings, track isolation, and bonding systems in order to provide
transit system operators with corrosion-free structures and facilities.
Our experienced team can offer a combination of traditional
and innovative services to ensure a reliable and cost-effective
design solution.
Part of a Bigger PictureRussell Corrosion and EN Engineering joined
forces in 2014 to create one of the largest
and most experienced integrity services
teams in the United States. With over 100
subject matter experts dedicated to corrosion,
integrity management, and metallurgy, we
support clients nationwide, ensuring safe
operation and longevity of assets. Together,
EN Engineering and Russell Corrosion provide
corrosion engineering and consulting solutions
for protection of critical infrastructure in gas
& oil, water & wastewater, solar power, and
transit sectors. We help ensure integrity,
safety, and appropriate design and operation
of our clients key assets. Our team provides
best-in-class, product-independent solutions
by specifying and implementing designs based
purely upon performance and whats best for
the client.
Complementary Services Include: Integrity Services
Automation Services
Electrical Engineering
Process Safety Management
Industrial Solutions
Pipeline Engineering
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Corrosion Surveys & Studies
Our survey personnel consist of NACE certied
engineers and technicians who can perform multiple
tasks such as troubleshooting CP systems andperforming corrosion rate testing. Our clients benet
from having this level of competency versus just
performing data collection tasks. Whether its a cell
to cell survey,
CIS, DCVG or
ACVG survey we
have the technical
capabilities to
perform each
task correctly
while ensuring the
highest level of
accuracy.
Design Services
We lead the industry in corrosion control solutions.
Our team of over 100 professionals provides a full
menu of cathodic protection and integrity services
to prolong the operable life of pipelines and other
critical infrastructure. Our nationwide growth and
list of repeat customers are testament to our quality,
effectiveness, and value of services. We provide a
proven and methodical approach where we inspect,
evaluate, remediate, and prevent corrosion issues with
your assets and ensure a long-term solution backed
by unparalleled experience. For complete corrosion
control solutions, contact the most experienced team
in the industry.
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AC Mitigat ion Services
Pipelines installed in right of way (ROW) parallel to high voltage
electrical transmission lines may be subject to electromagnetic
induction and conductive interference. The effects of this electrical
interference can result in accelerated external corrosion of pipelines
and possible shock hazards for pipeline operators. Federal code
mandates that operators must have a program to identify, test, and
minimize the detrimental effects of stray current. Our team has
the experience and a wide array of tools to provide effective AC
mitigation solutions, ensuring safe operation and longevity of
your pipelines.
Soil & Water Testing
We have the resources to provide all required analytical services,
ensuring compliance with federal, state, and local regulations. In
addition, soil corrosion testing and monitoring services are provided
in accordance with National Association of Corrosion Engineers
(NACE) industry standards. We have performed thousands of test
samples for clients around the globe. The results of our data enable
us to not only provide our clients the best recommendations to suit
their needs, but also adds to our best-practice database allowing
us to continue to build a world-class foundation for future corrosion
designs. Upon completion of testing,
our qualied corrosion engineers
will provide you with a written
report detailing conclusions and
recommendations for your
specic corrosion concerns.
Tailored Solutions
to Meet Your Needs CP System Design for Oil & Gas Pipelines
CP System Design for Water/WastewaterPipelines
CP System Design for Sheet Piling, Dams,
and Piers
CP System Design for Tanks & Pressure V
CP System Field Evaluation for New Struct
CP System Troubleshooting for Existing
Structures
Close Interval (CIS) Surveys
Direct Current Voltage Gradient (DCVG) Su
Alternating Current Voltage Gradient
(ACVG) Surveys
Pipeline Current Mapping (PCM) Surveys
Cell-to-Cell Surveys
External Corrosion Direct Assessment (EC
Programs
Pipe Condition Assessments for Water/
Wastewater Pipelines
AC Mitigation Design Services
Federal/State Compliance Audits
Expert Witness Testimony
Corrosion Rate Studies
Corrosion Process Studies
Corrosion Material Selection and Evaluatio Corrosion Data GIS Integration
CP Stray Current Evaluation & Design
Transit Stray Current Evaluation & Design
CP System Monitoring
Coating System Evaluation and Inspection
Coating Selection
Soil and Water Testing for Corrosivity
Ultrasonic Thickness Testing
Customized Corrosion Training Programs
Isolation Valves
Natural Gas Vehicle (CNG) Fueling Facilitie
Cathodic Protection Systems Fire & Gas Detection Systems
Geographic Information Systems (GIS)
Asset Management Systems
Asset Tracking & Trace-Ability Systems
Construction Phase Services
River & Rail Crossings
Post Installation Testing
For more information please contact us at:
or contact ofce at 410-997-4481
www.russellcorrosion.com
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EN Engineering is a dedicated group of engineering professionals with decades of experience providing
highest value innovative engineering solutions in the natural gas, liquids, power and processing industries
that meet our clients needs, while consistently maintaining the highest level of ethics and integrity.
Our success is achieved through the valued contributions of our talented and diverse employees.
EN Engineerings mission is to build and sustain long-term mutually benecial client relationships
and to grow as a leading engineering rm providing
www.enengineering.com
RR
Russell Corrosion is a wholly owned
subsidiary of EN Engineering. LLC