2013 ops-core catalog
TRANSCRIPT
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2013 PRODUCT CATALOG
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Ops-Core continues the pursuit of excellence in 2013 with both new products and improved versions of existing battle
proven designs. In keeping with our founding vision, we have continued to refine our suite of solutions to provide the
modern warfighter with the best equipment for every mission. Our focus ranges from fielding the lightest integrated
helmets in the world to providing holistic headborne systems with the most protective coverage and situational
awareness. Ops-Core reliability and durability is now going on its fifth year, and while that may not be as exciting
as smoke and mirror presentations by some competitors, our products perform where it matters most - in the field.
Our helmet portfolio has been expanded with new ballistic material options to give customers more choices between
types of threat protection, weight and price. The different shell versions use the same liners, retention and integrationcomponents to maintain compatibility with their lineage as well as existing and future accessories. This not only
helps operators match the best equipment with their needs, but it also allows programs to outfit more personnel
with the right equipment in various duty positions while keeping within budgetary and logistic constraints.
Improvements in hear-through communications technology and ballistic visor performance have resulted from
leveraging synergies with our parent company, Gentex. Their production support has also helped us reduce lead
times for standard products from over six months to less than three. There is still more work to be done, but with a
current production capacity of 1,800 helmets / week, we are committed to getting our customers their orders faster
and with less hassle than ever before. In 2013 we will be measuring our performance not only by our products, but
also by our service to those who have loyally supported us over the years.
Ops-Core: countless options for countless missions, one soldier at a time.
PROTECTING THE ELITE WARRIOR
Frontcover photo courtesyo: Magpul Dynamics Back coverphoto courtesyo: U.S.Department oDeense Photo by: Sgt.PeteThibodeau 21
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SLAAP PLATE
4
Helmets
Accessories
2013 PRODUCTS
FAST MARITIME FAST CARBON FAST BASE JUMPSENTRY SKULL CRUSHERFAST BALLISTIC
HIGH CUT
LETH
OCC-DIAL LINER KIT HEAD-LOC
CHINSTRAPS ACH-ARC RAIL ADAPTERS
RAC HEADSETSIDE ARMOR MultiCam MESH COVERGUNSIGHT MANDIBLE LUX LINER
MOTO VISOR & MANDIBLE
Patented Head-Loc chinstrap and Occ-Dial liner system provide greater helmet comort andstability when used in conjunction with night vision goggles
The chinstraps unique strap geometry and Head-Loc adjustment tabs lock the chinstrap at anyposition without loose ends
The Rail Bungees eliminate NVG rattle and vibration while providing extra security totheir attachment
The ARCs are mounted to the sides o the helmet to allow or quick yet secure donning or dongo various headborne accessories
The ARCs are designed to emergency release accessories at 8t-lbs (11 Newton meters) o torque toprevent neck injuries in the event o snagging
The O2 Single Strap Kit easily attaches to Side Rails and is compatible with Carleton Phantom &Para-Flite Phaos masks
The Gunsight Mandible and Up-Armor Side Covers oer additional coverage or protection romragments and debris encountered during breaching and o-road vehicle exercises
The ARCs and Skeleton Shroud are compatible with ballistic visors to o er several options or ullyintegrated ace protection
The Side Rails (ARCs) allow or streamlined mounting o devices such as IR illuminators,lights,video cameras,IFF devices,Peltor Headsets and Vuzix HMDs
The VAS Shroud provides a ront mounting option or video cameras and illuminators
Helmets are compatible with various communication devices including headband style headsetsand ARC mounted COMMs
NIGHT OPERATIONS
AIRBORNE OPERATIONS
BREACHING / ATV
MISSIONDOCUMENTATION
SYSTEM LEVEL CAPABILITIES
3
Night VisionGoggles
O2 Mask
Front VideoCamera
Video Camera
Bungee
HMD
COMMs Headset
COMMs Headset
O2 Single Strap
IR Illuminator
IFF Strobe
FAST SideRail (ARC)
BallisticMandible
SideArmor
BallisticVisor
SKELETON SHROUD COUNTERWEIGHT KIT
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COMFORT = FIT + STABILITY + MATERIAL DESIGN
OPS-CORE USES PROPER ANTHROPOMETRICS AND GEOMETRYTO COMFORTABLY FIT AND STABILIZE THE HELMET O N THE HEAD
Ops-Cores Occ-Dial helmet liner system eatures an adjustable tband with
integrated chinstrap and repositionable multi-thickness impact pads.The tband
allows the user to properly adjust the liner around the perimeter o the head or
a customized t and optimal comort.The length,width and overall shape can
be set by simply turning the dial,while the helmet depth can be adjusted by the
vertical setting o the whole system.Together,these eatures ensure a correct
and stable t, per individual user,and enable the helmet to support the weight
o the equipment and endure moment orces during the demanding and lengthy
military operations.
The liner system is also compatible with a variety o communication headsets
and hearing protection devices,including headband style COMMs.For use with
COMMs,the headband slides under the liner tband and sits in between the
two top impact pads,eliminating pressure points commonly experienced when
wearing traditional liner systems.The impact pads are designed and pre-molded
to the shape o the head.The materials used in pad construction are not aected
by temperature,moisture or altitude.
Ops-Core Sizing Distribution
LUX LINER
Designed or shockwaveattenuation
Permanent ullcoverage impact layer
DESIGNED FOR COMFORT
DURING EXTENDED USE
Traditional retention system option
Easy battlefeld replacement
H-NAPE CHINSTRAPIncreased stability
Additional adjustment andcustomization
WORM-DIAL FITBAND
EXTREME COLD AMBIENT EXTREME HOT
Lux Liner Impact Testing
ControlledTemperature 14F (-10C) 77F (25C) 130F (54C)
ACH Specication CO/PD-05-04:2007
Test: Hemi Anvil x2 Impacts: 10 f/s (3 m/s)
Requirement: Less than 150Gs of force transmitted to head / brain
Ops-Core Lux Liner
The Lux Liner is a revolutionary suspension system that combines a one-piece ull coverage impact layer
with modular,breathable comort pads that can be customized and repositioned or comort without
aecting impact perormance.
The Lux Liner retrots the FAST Ballistic High Cut and Maritime Helmets and is available in two variati ons:
with a low prole Worm-Dial tband,or with H-Nape Head-Loc chinstrap.Both systems utilize the same
impact layer.The Liner is easy to install into FAST helmets using the existing Velcro pattern in the shells and
comes in S/M,M/L,L/XL and XXL sizes. Durable, breathable,
low absorbency pads
65
FAST HELMET: CIRCUMFERENCEDistribution of FAST Helmets by Head Circumference
0
20
40
60
80
100
120
5 0 0 5 1 0 5 2 0 5 3 0 5 4 0 5 5 0 5 6 0 5 7 0 5 8 0 5 9 0 6 0 0 6 1 0 6 2 0 6 3 0
NumberofSubjects
HeadCircumference (mm)
M/L63.8%
S/M17.5%
L/XL18.0%
XXL0.7%
SENTRY: CIRCUMFERENCEDistribution of Sentry Helmets by Head Circumference
0
20
40
60
80
100
120
500 510 520 530 540 550 560 570 580 590 600 610 620 630
NumberofSubjects
HeadCircumference (mm)
L44.4%
M32.3%
XXL2.8%
XL20.0%
NOTE: Lux Liner Pads are shown in
red or visual enhancement purposes.
Actual pads are available in black only
.
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COMFORT = FIT + STABILITY + MATERIAL DESIGN COMFORT = FIT + STABILITY +MATERIAL DESIGN
Forehead pad iscushioned with oamand lined with syntheticleather or prolongedskin contact
Fitband sidecomort pad leavesno exposed edges
Comfort Pad
Chin cup is linedwith genuineleather or comortand durability
Retention Systems
Chin Cup LinerImpact Pads
Lux Liner Comfort Pads
The patented Head-Loc Retention System has a unique strap geometry that creates
straight orce lines to evenly distribute the helmet load on the head.This design gets
rid o any slack in the straps that causes instability and slipping problems in all other
conventional chinstraps,which can be detrimental to the mission at hand.
The Ops-Core system utilizes Head-Loc Sliders that provide on-the-fy,one-handed
adjustment and eliminate loose ends,while keeping the chinstrap low prole,lightweight
and snag ree.This adjustment is especially important when wearing NVGs or conducting
rigorous physical activities.Tightening the chinstrap stabilizes the helmet without the
need or counterweights or other bulky devices,acilitating a high perormance head-
borne platorm.
All o these eatures combined result in a retention solution that is secure,comortable
and adaptable to a variety o mission scenarios and environmental conditions.
HEAD-LOC CHINSTRAPS ARE 3X MORE RESISTANT TO ROTATIONAL FORCES THAN STANDARD ISSUE CHINSTRAPS
ACH/LWH OPS-CORE CHINSTRAP7 8
Helmets are worn or extensive periods o time under extreme environmental conditions.The materials
selected or helmet components must be able to withstand substantial amounts o wear and tear while also
providing consistent protection,comort and support.These requirements can be contradictory and dicult
to achieve and oten require innovative solutions with unique combinations o materials and parts.
Ops-Core uses dierent materials careully designed and selected to work with one another to provide the
desired perormance benets.The highlighted components represent just a ew o the many ways we are
working to improve the comort,weight and capability o our 2013 products.
Wrapped inbreathable,moisture-wickingouter abric
Low moistureabsorbency,dual-densitycomort material
Closed cellmemorycomort oam
Durable impactlayer imperviousto environmentalconditions
STABILITY MATTERS :FORCE LINE COMPARISON
STABLEUNST
ABLE
OPS-CORE Chinstrap STANDARD Chinstrap
Worm-Dial Low profle, easily
accessible dialmechanism fts insidethe helmet shell orconvenient ftbandadjustment
ACH/LWH STANDARD ISSUE CHINSTRAP
FAST HELMET WITH OCC-DIAL
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HELMETS COLORS / CAMOUFLAGEBlack
OPS-CORE HELMETS ARE AVAILABLE
IN THE FOLLOWING COLORS*
Desert MARPAT
P
MultiCam
P
*See helmetp ages for color availability.
PremiumColor (Subjectto additional pricingand leadtimes whenordering)P9 10
Red (BaseJumpOnly)
Foliage GreenUrban Tan
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FAST Maritime was designed to be the lightest helmet in the world that meets theragmentation,structural,and environmental perormance o the US Army AdvancedCombat Helmet with 9mm backace deormation o less than 25.4 mm at 1200 /s
The FAST Maritime helmet is made o a hybrid composite ballistic material which yields ashell weight reduction o 42% when compared to the traditional US Army ACH shell andurther reduction o 20% when compared to the FAST High Cut XP helmet version
The helmet ear cut geometry is 16mm higher than the FAST High Cut shell shape,al lowingor clearance o larger headset style communications devices
FAST Maritime helmets have dedicated Side Armor and Mandible components that arespecically matched with the higher ear cut geometry
Specically designed to deeat handgun threats encountered by law enorcement
Meets NIJ - IIIA 0106.01 ballistic requirements or 9mm and 44 Magnum as well asadditional more stringent shell backace deormation (BFD) limits
Includes internal retractable ballistic visor:
11 12
FAST MARITIME
FASTMaritimehelmetsareavailablein theollowingcolors: MultiCamDesertMARPATUrbanTan
IVISOR DOWN VISOR UPI
SIZING: FAST MARITIME
HELMET SIZE
HeadCircumference(cm)
HeadCircumference(in)
HeadSize (US)
SizeDistribution
S/M
53 - 56
20- 22
upto 7
17.5%
M/L
56 - 59
22 - 23
upto 7
63.8%
L/XL
59 - 62
23- 24
18.0%
upto 7
BALLISTIC VISOR PERFORMANCE
PROJECTILE
SteelBall
17grainT37
Velocity
300 fps(91 m/s)
560 fps(171 m/s)
Requirement V0
ANSIZ87 +
MIL-DTL-43511D
SIZING: LETH
HELMET SIZE
HeadCircumference(cm)
HeadCircumference(in)
HeadSize (US)
SizeDistribution
L
53 - 57
20- 22
upto 7
56.9%
XL
57 - 61
22 - 24
upto 7
39.1%
XXL
61 - 64.5
24 - 25
3.2%
upto 8
Features Features
LETHLAW ENFORCEMENT
TACTICAL HELMET
LETH are available in the ollowing colors: Black MultiCamUrbanTanFoliageGreen
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The Sentry oers the same level o protective head coverage as the US Army ACH/ECHwith improved interoperability between communication headsets,visors,and accessoriesor mandible protection.It also provides better hearing localization and attenuationthan the ACH with a modied ear area shape,and is compatible with ARC Rail mountedCOMMs and hearing protection devices.
The XPversion o the shell is built using hybrid composite ballistic materials that weigha lb less than the ACH while meeting all o the ballistic perormance requirements othe US Armys CO/PD-05-04 2007 specication
The STversion o the shell provides the same level o 17 grain / 1.1 FSP protection aswell as NIJ-IIIA 9mm resistance to penetration (RTP) but at a lower price that is morecompetitive with traditional aramid helmet costs
The LEversion is built specically or deeating handgun threats typically encounteredby the law enorcement community by meeting stringent shell backace deormation(BFD) limits that are not required by the NIJ - IIIA 0106.01 standard alone
The Worm-Dial adjustable tband with replaceable ront,nape,and side pads quicklydetaches to allow convenient donning / dong o COMMs headsets with headbandswhile being more compact than the Occ-Dial version used in the FAST helmet models
Sentry helmets are available in the ollowing colors: Black MultiCamDesertMARPATUrbanTan
FoliageGreen
MOTO MANDIBLEMOTO VISOR
13 14
SENTRY
Provides protection rom blast,ballistic threatsand blunt trauma
Front vents exhaust moisture rom breathing andprevent the visor rom ogging up
Folds in hal or compact storage
Visor andMandibleare availableinthe ollowingcolors:
BlackUrbanTanFoliageGreen
Opens and closes with indexing increments toallow or multiple vented positions
Tool-less installation and removal;easy one-handedoperation
Designed or use in conjunction with MCEPsballistic eyewear and goggles
Features
SIZING: SENTRY
HELMET SIZE
HeadCircumference (cm)
HeadCircumference (in)
HeadSize (US)
SizeDistribution
M
53 - 57
20- 22
upto 7
32.3%
L
57 - 59
22 - 23
upto 7
44.4%
XXL
61 - 64.5
24 - 25
2.8%
upto 8
XL
59 - 61
23- 24
20.0%
upto 7
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FAST High Cut models are now available in two hybrid composite ballistic materialversions to give our customer choices in weight,perormance and price to best suit theirspecic needs
The High Cut shell shape provides the equivalent amount o head coverage / size as theMICH 2002 Gun-Fightermodel
The FAST helmet ully loaded including Skeleton shroud,FAST Side Rails (ARCs),bungees,exterior Velcro and tband liner with integrated chinstrap (as shown here) weighs less than the same size MICH 2002 without any enhancements
The lightweight,multi-impact,ventilated liner with repositionable EPP impact pads andLDV closed-cell comort oam is not aected by temperature,altitude,or moisture
The Occ-Dial adjustable tband with replaceable ront,nape,and side pads quicklydetaches to allow convenient donning and dong o COMMs headsets with headbands
The integrated Head-Loc retention system gives the helmet 4x more stability thanstandard issue ACH helmet suspension and retention products
FAST Ballistic High Cut helmets are available in the ollowing colors: Black MultiCamDesertMARPATUrbanTan
FoliageGreen
FAST BALLISTIC HIGH CUT
Uses a combination o sot armor and rigid support rametechnology to provide lower ace protection rom IED ragments,rough terrain landings (airborne),and debris encountered duringo-road vehicle missions
The fexible rame allows a close stock weld and results inminimum intererence when sighting shoulder red weapons
Designed to old in hal to conveniently t into a rucksack
The ront plate is available in ballistic material oradditional protection
GUNSIGHT MANDIBLESIDE ARMOR
FEATURES:
Quick and tool-less attachment to the FAST Side Rails (ARCs)
Low prole design does not interere with a shooters stock weld
15 16
Features
SIZING: FAST BALLISTIC HIGH CUT
HELMET SIZE
HeadCircumference (cm)
HeadCircumference (in)
HeadSize (US)
SizeDistribution
S/M
53 - 56
20- 22
upto 7
17.5%
M/L
56 - 59
22 - 23
upto 7
61.7%
XXL
62 - 64.5
24- 25
2.8%
upto 8
L/XL
59 - 62
23 - 24
18.0%
upto 7
Top View Front View
Detachable Front Plate
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Photos courtesyo: Pohl Force
Lightweight and extremely durable Carbon Fiber shell
Ideal or recce and water operations,ast roping,and military training
Designed with the structural integrity to comortably support binocular style NVGswithout the use o counterweights
Identical components to the FAST Ballistic High Cut version except or the shell
Vent holes or increased ventilation and water drainage
The Base Jump helmet is the same design as FAST Ballistic and Carbon helmets but witha polycarbonate shell and molded ront NVG mount
Used or training operations,search and rescue,and outdoor activities
Oers all the benets and unique eatures o the FAST helmets at a lower cost
Available in two versions:Military and Sport,with over-the chin and under-the-chinchinstraps respectively
FAST Carbon helmets are available in the ollowing colors: Black MultiCamDesertMARPATUrbanTan
FoliageGreen
17 18
FAST CARBON FASTBASE JUMPFeatures Features
SIZING: FAST CARBON
HELMET SIZE
HeadCircumference (cm)
HeadCircumference (in)
HeadSize (US)
SizeDistribution
S/M
53 - 56
20- 22
upto 7
17.5%
M/L
56 - 59
22 - 23
upto 7
63.8%
L/XL
59 - 62
23- 24
18.0%
upto 7
SIZING: FAST BASE JUMP
HELMET SIZE
HeadCircumference (cm)
HeadCircumference (in)
HeadSize (US)
SizeDistribution
S/M
53 - 56
20- 22
upto 7
17.5%
M/L
56 - 59
22 - 23
upto 7
63.8%
L/XL
59 - 62
23- 24
18.0%
upto 7
FAST Base Jump helmets are available in the ollowing colors:
Red(Sport VersionOnly )Black MultiCam
DesertMARPATUrbanTan
FoliageGreen
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40
80
120
160
Valuescalculated byprojectingarea coveredby armor onto59.2 cmcircumference headform
Protected HeadSurface Area
112 in2(723 cm2)
104 in2(670 cm2)
92 in2(596 cm2)
112 in2(723 cm2)
98 in2(630 cm2)
156 in2(1006 cm2)
52 in2(335 cm2)
104 in2(669 cm2)
126 in2(813cm2)
22 in2
104 in2(669 cm2)
112 in2(723 cm2)
38.9 in2(251 cm2)
178 in2(1150 cm2)
27.3 in2
104 in2(669 cm2)
Exterior Surface Area (shown)
Helmet Version ACH(Largesize)
179 in
2
(1154cm 2)167 in
2
(1080cm 2)
MICH 2002(Largesize)
154 in
2
(996cm2)
MICH 2001(Largesize)
Sentry w/Full Moto Assembly
273 in
2
(1763cm2)
FAST Maritime(M/Lsize)
156 in
2
(1006cm2)
FAST High Cut w/Gunsight Mandible
241 in
2
(1553cm2)
Sentry(Lsize)
180 in
2
(1159cm 2)
FAST High Cutwith Side Armor
189 in
2
(1221cm2)
FAST High Cut(M/Lsize)
165 in
2
(1063cm 2)
SYSTEM LEVEL HEAD COVERAGE
Side Armor ProtectionMaximum Protection
THE OPS-CORE FAST HELMET SYSTEMS PROVIDE MORE ON-THE-FLY CAPABILITY TO CUSTOMIZE
THE AMOUNT OF HEAD AND FACE COVERAGE THAN ANY OTHER H ELMET SYSTEM AVAILABLE TODAY
59.2 cmcircumerence
headorm
BASE LEVEL HEAD COVERAGE
Understanding CoverageTraditional methods or determining the amount o prot ective coverage a helmet provides are based on calculating the exterior surace area o the helmet shell.This approach can be misleading when comparing
dierent helmet shapes because a larger helmet surace area does not necessarily mean more head coverage area.We use standardized computer modeling techniques to project a line-o-sight shadowrom the
helmet onto the largest headorm or a given helmet size.The surace area o this shadow is then measured to yield the true amount o the head that is actually protected, yielding an accurate representation o
protective coverage.
Sentry Helmet equipped with Moto Mandible and Visor FAST Ballistic High Cut equipped with Side Armor
FAST HIGH CUT
SENTRY
LETH
FAST MARITIME VS. MICH 2001HEAD
COVERAGEHEAD
COVERAGE
FAST HIGH CUT(M/L)
PROJECTED COVERAGE ON HEADFORM(59.2cm CIRCUMFERENCE)
FAST HIGH CUT VS. MICH 2002
MICH 2002(LARGE)
SENTRY(LARGE)
PROJECTED COVERAGE ON HEADFORM(59.2cm CIRCUMFERENCE)
SENTRY VS. ACH
ACH(LARGE)
HEADCOVERAGE
HEADCOVERAGE
LETH(LARGE)
PROJECTED COVERAGE ON HEADFORM(59.2cm CIRCUMFERENCE)
LETH VS. ACH
ACH(LARGE)
HEADCOVERAGE
HEADCOVERAGE
HEADCOVERAGE
HEADCOVERAGE
cmofcoverageona57.2 cm circumferencehead
cmofcoverageona61.3 cm circumferencehead
MICH 2001 M
HeadCoverage 85.9 in (554 cm) 97.2 in (627 cm)
XL
MICH 2002 M
HeadCoverage 96.6 in (623 cm) 110 in (710 cm)
XL
HeadCoverage
ACH/MICH
105.7 in (682 cm)
M
121.1 in (7781 cm)
XL
STANDARD ISSUE
cmofcoverageona57.3 cm circumferencehead
cmofcoverageona61.3 cm circumferencehead
HeadCoverage
FAST Maritime
93.6 in (604 cm)
S/M
104 in (671 cm)
L/XL
HeadCoverage
FAST High Cut
98.6 in (636 cm)
S/M
109.6 in (707 cm)
L/XL
Shell Surface Area 153.2 in (988 cm) 179.3 in (1157 cm)
HeadCoverage
Sentry
104.7 in (675 cm)
M
120.2 in (775 cm)
*XXL Sizes are not shown
XL
Shell Surface Area 171.7 in (1108 cm) 191.2 in (1233 cm)
HeadCoverage
LETH
119 in (768 cm)
205.4 in (1325 cm)
XL
Shell Surface Area
OPS-CORE HELMETS
FAST MARITIME
FAST MARITIME
(M/L)
PROJECTED COVERAGE ON HEADFORM
(59.2cm CIRCUMFERENCE)
MICH 2001
(LARGE)
cmofcoverageona59.2 cm circumferencehead
cmofcoverageona59.2 cm circumferencehead
Shell Surface Area 144.9 in (935 cm) 166.3 in (1073 cm)
Shell Surface Area 157.6 in (1018 cm) 177.3 in (1144 cm)
Shell Surface Area 168.1 in (1084 cm) 192.7 in (1243 cm)
Shell Surface Area 145.7 in (1940 cm) 170.4 in (1099 cm)
103.7 in (669 cm)
M/L
112 in (723 cm)
179.7 in (1159 cm)
L
112 in (723 cm)
193.2 in (1247 cm)
L
97.7 in (630 cm)
M/L
164.8 in (1063 cm)
156 in (1006 cm)
L
L
L
92.4 in (596 cm)
103.6 in (669 cm)
112.1 in (723 cm)
154.3 in (996 cm)
167.4 in (1080 cm)
178.8 in (1154 cm)19 20
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ALL PROJECTILE AND FRAGMENTATION TESTS ARE CONDUCTED AFTER BEING SUBJECTED TO THE FOLLOWING CONDITIONS:
Environmental Testing
FAST Ballistic:FAST BaseJump:
-60F (-51C)-13F (-25C) FAST Ballistic:FAST BaseJump:160F (71C)100F (38C)
SEAWATER IMMERSION:
Submerged3ft (1m)for 3hours
HIGH TEMP CONDITIONS:LOW TEMP CONDITIONS: CORROSION RESISTANCE:
DEET,Gasoline,Motor Oil,Hydraulic Fluid,AviationJP-8 Fuel,Rie CleaningCompound,LubricationOil, FacePaint
FLAME RESISTANCE:
Helmet shell isself-extinguishingaccordingto FED-STD-191Method5905.1
Compression ResistanceFAST BALLISTIC HELMET SHELL IS JUST AS STRONG AND DURABLE AS A TRADITIONAL ACH ARAMID SHELL, WHILE BEING TWO THIRDS OF ITS WEIGHT.
TOP TO BOTTOM : COMPRESSION RESISTANCE
400lbs
SIDE TO SIDE : COMPRESSION RESISTANCE
ENVIRONMENTAL TESTINGBALLISTIC PERFORMANCE
21
Testingperformedinaccordancewith thefollowingspecications:
9mm FMJ RN(V0 at0 Obliquity)
2 grain (V50)
4 grain (V50)
16 grain (V50)
64 grain (V50)
17 gr / 1.1 FSP (V50)
HELMETS
44 Mag. SJHP
NIJ-IIIA +BFD0106.01 + TSWG
PS-2008
1400 f/s(427 m/s)BFD< 1.0(25.4mm)
---
---
---
---
---
LETH
1400 f/s(427 m/s)---
USSOCOMMaritime Specication
CO/PD-2010
FAST MARITIME
1200 f/s(366 m/s)BFD< 1.0(25.4mm)
4075 f/s(1242 m/s)
3450 f/s(1051 m/s)
2425 f/s(739 m/s)
1700 f/s(518 m/s)
2200 f/s(670 m/s)
2 grain (V50)
4 grain (V50)
16 grain (V50)
64 grain (V50)
17 gr / 1.1 FSP (V50)
MIL-DTL-43511DNIJ0104.02
---
---
---
---
1050 f/s(320 m/s)
USARMYPortions of ACHCO/PD-05-04:2007
4200 f/s(1280 m/s)
3475 f/s(1059 m/s)
2475 f/s(754 m/s)
---
2200 f/s(670 m/s)
USARMYPortions of ACHCO/PD-05-04:2007
3100 f/s(945 m/s)
2550 f/s(777 m/s)
2250 f/s(686 m/s)
---
2200 f/s(670 m/s)
PROTECTIVEACCESSORIES
9mm FMJ RN(V0 at0 Obliquity) ---1200 f/s(366 m/s)1200 f/s(366 m/s)
G UN SIG HT M AN DIB LE MO TO M AN DI BL E 6m m M OTO VI SO R
2 grain (RCC)
4 grain (RCC)
16 grain (RCC)
64 grain (RCC)
17 gr / 1.1 FSP (FSP)
9mm FMJ RN (124 grain)
44 Mag.SJHP (240 grain)
PROJECTILE KEY
Standard US Army ACH Ballistic Performance,
NIJ-IIIA,STAGNAG 2920
USARMYPortions of ACHCO/PD-05-04:2007
4200 f/s(1280 m/s)
3475 f/s(1059 m/s)
2475 f/s(754 m/s)
---
2200 f/s(670 m/s)
1200 f/s(366 m/s)
FAST SIDE ARMOR
STANAG2920 Edition (2)
7/31/2003
FAST HIGH CUT (ST)
1200 f/s(366 m/s)
---
---
---
---
2200 f/s(670 m/s)
---
USARMYACH SpecicationCO/PD-05-04:2007*
FAST HIGH CUT (XP)
1400 f/s(427 m/s)*BFD< 1.0(25.4mm)
4200 f/s(1280 m/s)
3475 f/s(1059 m/s)
2475 f/s(754 m/s)
1750 f/s(533 m/s)
2200 f/s(670 m/s)
---
STANAG2920 Edition (2)
7/31/2003
SENTRY (ST)
1200 f/s(366 m/s)
---
---
---
---
2200 f/s(670 m/s)
------ 1400 f/s (427 m/s)
NIJ-IIIA +BFD0106.01 + TSWG
PS-2008
SENTRY (LE)
1400 f/s(427 m/s)BFD< 1.0(25.4mm)
---
---
---
---
---
USARMYACH SpecicationCO/PD-05-04:2007*
1400 f/s(427 m/s)*BFD< 1.0(25.4mm)
4200 f/s(1280 m/s)
3475 f/s(1059 m/s)
2475 f/s(754 m/s)
1750 f/s(533 m/s)
2200 f/s(670 m/s)
SENTRY (XP)
---
Testingperformedinaccordancewith thefollowingspecications:
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WEIGHT SUMMARYBLUNT IMPACT PROTECTION
24CompleteOps-Core helmet weights include: helmet shell,rails,impact pads and retention system CompleteUS ARMY ACH weights include: helmet shell,impact pads,hardware and chinstrap23 Photo by: D.J.Struntz Photography
Shell Only
Complete
US ARMY ACH
2.54 lbs(1150g)
2.92 lbs(1312g)
M54 - 57 cm
2.72 lbs(1230g)
3.07 lbs(1392g)
L57 - 59 cm
2.92 lbs(1320g)
3.31 lbs(1498g)
XL59 - 61 cm
3.37 lbs(1527g)
3.76 lbs(1705g)
XXL61 - 66 cm
Shell Only
Complete
FAST HIGH CUT
Shell Only
Complete
FAST CARBON
0.73 lbs(329 g)
1.52 lbs(690 g)
L/XL59 - 62 cm
0.59 lbs(267 g)
1.40 lbs(636 g)
S/M53 - 56 cm
0.65 lbs(294 g)
1.46 lbs(656 g)
M/L56 - 59 cm
LETH
Shell Only
Complete
XXL61 - 64.5 cm
3.02 lbs(1370 g)
4.28 lbs(1941 g)
L53 - 57 cm
2.66 lbs(1200 g)
3.88 lbs(1761 g)
XL57 - 61 cm
2.82 lbs(1280 g)
4.08 lbs(1851 g)
Shell Only
Complete
FAST MARITIME
1.54 lbs(698 g)
2.42 lbs(1098 g)
S/M53 - 56 cm
1.58 lbs(715 g)
2.47 lbs(1118 g)
M/L56 - 59 cm
1.75 lbs(794 g)
2.60 lbs(1181 g)
L/XL59 - 62 cm
1.75
1.50
2.00
2.25
2.50
2.75
BALLISTIC HELMET SHELL WEIGHT COMPARISON
XP
Shell Only
Complete
1.97 lbs(893 g)
2.73 lbs(1240 g)
M/L56 - 59 cm
1.97 lbs(893 g)
2.73 lbs(1240 g)
2.14 lbs(967 g)
2.96 lbs(1341 g)
L/XL59 - 62 cm
2.14 lbs(967 g)
2.96 lbs(1341 g)
2.21 lbs(1004 g)
2.99 lbs(1354 g)
XXL62 - 64.5 cm
2.21 lbs(1004 g)
2.99 lbs(1354 g)
1.83 lbs(829 g)
2.60 lbs(1180 g)
S/M53 - 56 cm
1.83 lbs(829 g)
2.60 lbs(1180 g)ST
Shell Only
Complete
SENTRY
XP
Shell Only
Complete
2.12 lbs(963 g)
3.00 lbs(1363 g)
L57 - 59 cm
2.12 lbs(963 g)
3.00 lbs(1363 g)
2.25 lbs(1022 g)
3.12 lbs(1415 g)
XL59 - 61 cm
2.25 lbs(1022 g)
3.12 lbs(1415 g)
2.38 lbs(1082 g)
3.27 lbs(1485 g)
XXL61 - 64.5 cm
2.38 lbs(1082 g)
3.27 lbs(1485 g)
2.00 lbs(906 g)
2.83 lbs(1285 g)
M53 - 57 cm
2.00 lbs(906 g)
2.83 lbs(1285 g)ST
Shell Only
Complete
2.45 lbs(1111 g)
3.33 lbs(1510 g)
2.61 lbs(1184 g)
3.48 lbs(1579 g)
2.77 lbs(1256 g)
3.66 lbs(1660 g)
2.34 lbs(1061 g)
3.17 lbs(1438 g)LE
2.72 lbs(1230 g)
1.58 lbs(715 g)
XP ST
1.97 lbs(893 g)
1.97 lbs(893 g)
ST
2.12 lbs(963 g)
LE
2.45 lbs(1111 g)
XP
2.12 lbs(963 g)
2.66 lbs(1200 g)
LETH(Largesize)
FASTMaritime(M/Lsize)
ACH(Largesize)
Sentry(Largesize)
FASTHighCut(M/Lsize)
ACH SpecificationCO/PD-05-04:2007
Threat Description Hemi Anvil x2 Impacts: 10 f/s (3 m/s)Environmental Conditions:Blunt Impact: 14F / 77F / 130F (-10C / 25C / 54C)Test Requirement: Less than 150 Gs force transmitted to head / brain
TESTING STANDARD TEST PERFORMANCE / RESULTS
HELMETS
TestDetails
Requirement
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25
EXTERIOR MOUNTING SYSTEM
MANDIBLESILLUMINATORS COMMs HEADSETS BALLISTIC VISORS SIDE ARMOR
O2 MASKSVIDEO CAMERAS GOGGLESNIGHT VISION DEVICES IFF DEVICES
26
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Fits Para-Flite PHAOS and Carleton Phantom O2 Masks
Simple snag-ree design that allows the system to quickly snap in and out o theSide Rails (ARCs)
Snap Dragon bayonet buckle on one side o the system or quick release
Head-Loc sliders allow or quick tightening and loosening o the mask
Available in the ollowing colors:
Attaches to the rear portion o the Side Rails (ARCs) leaving the top portion o theARCs ree or mounting lights,cameras,etc.
Rotates back to the rear o the helmet when not in use,creating a very low prole.Theearcups are not visible rom ront view when stowed
Restores natural hearingwith the outside environment or improved situationalawareness while at the same time providing a NRR o 28dB or hearing protection
Single-point gimbal attachment allows or 360 o adjustment instead o conventionaladjustment systems it auto positions to each individuals ear / head shape
Ear cushion is contoured to match the geometry o the head thus providing a betterseal and proper attenuation
O2 MASK STRAPS RAC HEADSET
ACH O2 SINGLE STRAP KIT SENTRY O2 SINGLE STRAP KIT FAST O2 SINGLE STRAP KIT
BlackUrban Tan Fol ia ge Green
RACHeadsetsareavailableintheollowingcolors: BlackUrbanTan
27 28
Features Features
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Photo courtesyo :Pohl Force
29 30
SLAAP PLATE COUNTERWEIGHT
The SLAAP Plate by Velocity Systems is an add-on ballistic plate that attaches to the ronto the helmet and can withstand impact rom 7.62 x 39 caliber round with less than 1obackace deormation
Available in two sizes:Large (1.0 lbs) and Small (.85 lbs)
Quick to mount at approach o imminent enemy contact,and easy to remove when therisk has passed
Uses durable materials to withstand storage in an operational kit without concerno damage
Specically designed to t the range o Ops-Core helmet geometries
Customizable weight management system with (5) 70g removable weights and(5) elastic pockets
Total weight o the system is 0.85lbs (385g)
Elastic pockets can stretch to t (2) weights or (1) weight and (1) battery(AA,AAA or 123)
Mounts to the rear o the helmet with custom anchors using the existing helmet holeswith longer ballistic screws (provided)
Rear Velcro attachment ensures motion ree and secure positioning
Features a Chemlight window and Velcro patch or Glint tape or use with low light IFF
Colors:Black and MultiCam are subject tomi nimum order quantities
Counterweight isavailable inthe ollowingcolors:
Black MultiCamUrbanTan
SLAAPPlatesareavailableinthe ollowingcolors:
Black MultiCam Desert MARPATUrbanTanFoliageGreen
SLAAP Ballistic Performance
VelocityProjectile(at0Obliquity)
BFD Requirement
7.62 x 39 FMJWith MSCPenetrator
2 40 0 f ps (7 32 m /s ) < 2 5. 4m m
Features Features
NVG Compatible Velcro Attachment
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Photo courtesyo : KevinHigh Photography
31
HELMET COVERS
Provides a stable platorm or attaching helmet accessories when a protective mountingplatorm is not needed
Lightweight and breathable system or extended use
One size ts all: three adjustment dial knobs allow or comort adjustments to any sizeor shape head
Compatible with all components that t the VAS Shroud or ARC Rail
Wire and cable management system to route external wires and cables in astreamlined conguration
32
Ops-COreMESH HELMET COVER
A stretch t ensures that it remains inplace during Free Fall or Rotary WingOperations
Integrated design allows or access tonight vision mounts,rail accessories andattachment o IFF devices
Protects the helmet exterior and dampensnoise during impact
Lightweight mesh construction,with Hypalon reinorced Cordura in the shroud area
Para-cord attachment points or natural oliage,camoufage material orcable management
Rear Velcro goggle strap retention and removable rear pouchor ANVis battery pack or counterweight
Protects the shell while still providing all o the FASThelmet platorm unctionality
Firstspear
HELMET COVER
Availablein: Black
Features Features
Ops-CoreHelmet Coversare available in: MultiCam
Detachable Rear PouchMeshCovero nly
NVG Counterweight Kit(SoldSeparately)
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ACH UPGRADES
OCC-DIAL LINER KIT HEAD-LOC CHINSTRAPSACH-ARC(ACCESSORY RAILCONNECTOR)SKELETON SHROUD
3433
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35
HEAD-LOC
RETENTION SYSTEMS
36
AllOps-Core Head-LocRetentionSystems aredesigned toresolve theissue oNVG instability
causedbyhelmetsslippingonthehead.UnstableNVGsarediculttolookthroughwhichrenders
themineectiveandcanbe detrimentaltothe userwhenoperatinga vehicleorcontrollinga
canopy.TheH-NapeChinstrap isintended oroperators conductingrigorousactivitieswhile
wearingheavierNVGslikePVS-15orANVis-9mountedtotheronto thehelmet.Iteaturesath
adjustmenttabon thenapepadtoprovideextrasupportandpreventanybackandorthhelmet
rotation.TheH-Nape isthe standardissuechinstrap orUSSOCOM.
H-Nape Chinstrap
Features(H-Nape and X-Nape)EASE OF USE
Patented Head-Loc tabs provide instant one-handed chinstrap adjustment while wearing the helmet
SIMPLIFIED STRAP GEOMETRY
Straight orce lines and unique design eliminate loose ends
COMFORT
Padded leather chin cup and nape pad provide support during long missions
Custom webbing weave provides greater durability and ventilation
Available in let or right eye congurations to keep buckle on opposite side o weapon sighting
Chinstraps&Extendersareavailablein:
FoliageGreen
UrbanTan Black
- Airborne Certied or USSOCOM -
X-Nape Chinstrap
TheX-Nape isintended orusers conductingrigorousactivitieswhile wearinglighterNVGs likethe
PVS-14or havingsmalleraccessory equipmentmountedto thehelmet.Without theadded weight
oheavierdevices,theX-NapeprovidesthesamesecurityandcomortastheH-Napeanddoesnot
requirea thadjustmentpointontheback.Unlikecompetitordesignsthatrequireremovalothe
mountingscrewstoset theheightothenapepad,theX-Napeversionsel-adjuststothebacko
thehead, resultingin anultra-clean,low-prolesystem.
Featuring:
HEAD-LOC CHINSTRAP & HELMET COMPATIBILITYBoththeXandH versionsoftheHead-Loc Chinstraparecompatiblewiththefollowingstylesof combat helmets.
HELMET
ACH
CGFGALLET (TC2000,TC2001,TC2002)
GENTEX (TBHII/ACH)
RBR (ELITELAW ENFORCEMENT)
PASGT
USMCLightweightHelmet
GENTEXMarine Helmet
RBRMACHI,II,III
*Mustconverthelmetto padsystem.
PROTECHDelta LT*
MICH (2000,2001,2002)
LWH HEAD-LOCCHINSTRAP SYSTEM
ACH HEAD-LOCCHINSTRAP SYSTEM
Nape-Repositionable VersionStandard Version Ballistic Hardware Gas Mask Extender(SoldSeparately)
Fleece Chincup /
Extender Cover
(SoldSeparately)
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37
OCC-DIAL LINER KIT
38
Features
Photo courtesyo: U.S.Department oDeense Photo by: Cpl.Tyler Main
IMPACT PROTECTIONCE EN 1385 and ASTM F1492USArmy- ACHSpecication:ChinstrapRetention&Non-ballisticImpactProtection
* Lessthan< 150Gsofforceimpartedtoheadwithmultipleimpactsupto10 fps* Lessthan< 200Gsofforceimpartedtoheadwithmultipleimpactsupto14 fps
WEIGHT
Asshownin photos:Includesballisticmounthardwareforchinstrap
.47 lbs(212 g)
M
.48 lbs(218 g)
L
.49 lbs(224 g)
XL
SIZING
HeadCircumference (cm)
HeadCircumference (in)
HeadSize (US)
M
53 - 56
20- 22
upto 7
L
56 - 59
22 - 23
upto 7
XL
59 - 62
23- 24
upto 7
Lightweight,multi-impact,ventilated liner system with repositionable EPP impact padsand LDV closed-cell comort oam
Pads are not aected by temperature,moisture or altitude
Occ-Dial adjustable tband allows quick tightening and loosening o the system andprovides 4x more stability than standard retention/suspension systems
Liner designed to work with COMMs headband headsets;headset slides under the tbandand gets positioned between two top pads,eliminating pressure points on the headcaused by traditional pad systems
Integrated chinstrap eatures Head-Loc sliders or quick adjustment
Fits ACH / MICH 2000 helmets and ACH / MICH 2002 Gunghter Cut helmets
*Does notftMICH 2001, RBR, Protech, oranyother stylehelmetthat doesnotusetheACH chinstrapmountingholepattern
Occ-Dial Liner Kitsareavailableintheollowingcolors: BlackUrban Tan Fol iage Green
Helmet CompatibilityFitsthe standard MARSOC/ WARCOM 3-hole NVGmountpattern
NVG & Mount Arm CompatibilityOps-Core NVGShroudsare compatible with the following combinationsof nightvi sion goggle andmountarm styles:
Skeleton & VAS Shroud Compatibility
Wilcox L4G29M
#28300G29M
Wilcox L4G25
#28300G25
US ArmyStandard
#A3256368
Wilcox L4G24
#28300G24
Wilcox L4G21M
#28300G21M
Wilcox L4G01
#56500G01
Wilcox L4G02
#56500G02
Norotos INVG
#1820010
Norotos AKA2
#1840010
SKELETON SHROUDForged aluminum construction or greater
strength and lower weight than theVAS Shroud
High tolerance CNC machined mount arminterace or perect t without rattle
Multiple bungee and lanyard mountingpoints or compatibility with visors
Fits all ACH,MICH,PASGT,and LWHhelmets with the MARSOC / WARCOM3-hole pattern
VAS SHROUDAluminum construction with powder
coated nish and stainless steelballistic hardware
Fits all ACH,MICH,PASGT,andLWH helmets with the MARSOC /WARCOM 3-hole pattern
NVG SHROUDS
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Photo courtesyo : KevinHigh Photography
Photo courtesyo: Magpul Dynamics Photo courtesyo: Magpul Dynamics
39 40
ACH-ARCACCESSORY RAIL CONNECTORS
Features
ACH-ARCRailsareavailablein the ollowing colors: BlackUrban Tan Folia ge Green
Quickly becoming the standard or the industry,the ARC Kit is a helmet mountingplatorm that allows the operator to customize the helmet or specic use withvarious accessories
Multiple mounting locations on the upper and lower dovetails to support lights,cameras,goggles,etc.
Corner o the rail designed or compatibility with O2 Single Strap Kit
Snag-ree or HALO,HAHO and static line operations
Mounts using existing chinstrap holes in the helmet
Kit includes two ACH-ARC Rails and the ollowing adapters andmounting hardware:
*Bungees Optional
RAIL ADAPTERSFOR ACH/FAST ARC
X300 ADAPTER
SWIVEL CLIPSThese clips attach to upper and lower rail dovetails to provide instant and secure attachment o straps
while still providing rotational reedom o motion
Ideal or attachment o O2 masks, goggles,and other accessories
PICATINNY ADAPTER
Streamlight TLR-1
SINGLE CLAMP
Insight M3 Surefre X300
36mmGoggle Swivel Clip
19mmSwivel Clip
CONTOUR HD ADAPTER
VholdR Contour HD
Surefre E1LVIO POV1
video camera
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41 42
Reer to VAS Shroud chart orNVG compatibility
L4-G24210gramswith
hardware
NVG MOUNTS MICROPHONEHEADSETS
L4-G20198gramswithhardware
www.wilcoxind.com www.silynxcom.comwww.peltor.com
Inrared and visible light switching
Weighs 58 grams
IFF STROBE
www.sandsprecision.com
MANTA STROBEBOOM MICCOMTAC HEADSET
Simple,reliable light sources with multiplemounting options which provide lightwhere you need it,when you need it
LED Color options:Red,Green,Blue,
White or IR
1080p / 960p / 720p HD resolutionsrecord at 30 and 60 rames per second(60 /s in 720p)
Waterproo quick-release housing
(180 / 60 m)
Smallest and lightest hands ree videocamera in the world (122 grams)
Captures beautiul 1080p video
135 wide-angle lens
Mount standard Prole NVG gogglesto helmets with ACH-ARC Rails
Goggles can easily move to ront orrear o helmet and are secure against
all during ast motion
Boom Mic easily removed automaticallyallowing continuous operation oheadset via in ear mic
Optimized or operations in high noise
air and maritime platorms
Features external microphones ortalk-thrucapability so the users canmaintain situational awareness whilestill protecting their hearing
RAIL ADAPTER KIT SPORT VIDEO CAMERAS ILLUMINATION
www.esseyepro.com
REMIX MPLS
CHARGE
HD HEROCONTOUR HD
w ww .c on to ur. co m w ww .g op ro ca me ra .c om w ww .p ri nc et on te c. co m
TACTICAL LIGHT
www.inforce-mil.com
INFORCE LIGHT
Integrated mounting system iscompact,convenient
Constant and MomentaryConstant High and Low High
and Low plus Strobe
PIVOT ADAPTER
ACCESSORIES
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OPS-CORE, INC. MARINE INDUSTRIAL PARK 12 CHANNEL STREET BOSTON, MA 02210 WWW.OPS-CORE.COM