2010/2011 - numeralkod

DELPHI REMANUFACTURED INJECTORSINJECTEURS REMANUFACTURÉS DELPHIINYECTORS REMANUFACTURADOS DELPHI

2010/2011DDCU101BSupersedes Catalog DDCU101ARemplace Le catalogue DDCU101AReemplaza ala catálogo DDCU101A

Delphi is proud of its OE heritage, its strong customer focus, and its long-term relationships worldwide. Our customers in North America include many of the leading original equipment manufacturers such as Volvo, Mack Trucks, PACCAR, Caterpillar, Cummins, Detroit Diesel, John Deere, CNH and AGCO.

Delphi offers top quality parts that you can use with the same confidence that manufacturers have in our original equipment applications. Our aftermarket line is designed to provide our customers with a wide range of products that will satisfy any need you may have, whether you’re looking for a quality replacement part or want to upgrade to the best part available.

Delphi is setting the standards in diesel technology servicing on and off highway, marine, construction, agriculture, and industrial applications. We concentrate on providing a complete service, not just in developing new products, but also in diagnostics and repair. We offer you a comprehensive choice of diesel fuel system repair parts, pumps, injectors, emission components, rotating electrics, electronic products, thermal products, sensors, fuel additives, remanufactured injectors, test equipment and diagnostic tools.

Delphi Diesel’s superior remanufacturing expertise gained from years of partnership with major OE manufacturers makes us the perfect choice to produce remanufactured products for fuel, electronic and hydraulic components. Highly trained technicians and engineers remanufacture and functionally test all products in our U.S. ISO9001:2008 certified and TS compliant facility to ensure the highest quality.

Delphi is with you all the way. We are committed to deliver you the best services in the industry, by offering you technical support, full warranty coverage, core administration, technical training, customer branding, packaging and distribution.

Learn more about Delphi:Email us @ [email protected]; Call us @ 800-521-4784;Or visit us online at www.delphi.com.

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TABLE OF CONTENTS TABLE DES MATIÈRES TABLA DE CONTENIDO

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GENERAL pRODUCT INFORMATION .....................................................................................................................�-x

wARRANTY INFORMATION ................................................................................................................................x�-x��

AppLICATION GUIDE...............................................................................................................................................1-6

INTERCHANGE .......................................................................................................................................................7-12

BUYER’S GUIDE ....................................................................................................................................................13-16

CORE INFORMATION...........................................................................................................................................17-26

TECHNICAL INFORMATION ...............................................................................................................................27-32

© 2010 Delph� Corporat�on. All r�ghts reserved.

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INFORMATION D’ORDRE GÉNÉRALE SUR LE pRODUIT ....................................................................................�-x

INFORMATION SUR LA GARANTIE....................................................................................................................x�-x��

GUIDE D’AppLICATION ...........................................................................................................................................1-6

ÉCHANGE ................................................................................................................................................................7-12

GUIDE DE L’ACHETEUR .......................................................................................................................................13-16

INFORMATION SUR LES “CORES”....................................................................................................................17-26

INFORMATION TECHNIQUE ..............................................................................................................................27-32

© 2010 Delph� Corporat�on. Tous dro�ts réservés.

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INFORMACION GENERAL SOBRE LOS pRODUCTOS .........................................................................................�-x

INFORMACION DE GARANTÍA ...........................................................................................................................x�-x��

GUIA DE ApLICACION ............................................................................................................................................1-6

INTERCAMBIO .......................................................................................................................................................7-12

GUÍA DEL COMpRADOR ....................................................................................................................................13-16

INFORMACION DE CASCOS ..............................................................................................................................17-26

INFORMACIÓN TÉCNICA ...................................................................................................................................27-32

© 2010 Delph� Corporat�on. Todos los derechos reservados.

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NOTE: Interchange by us�ng a compet�tor part number �s not pos�t�ve �dent�ficat�on. Certa�n compet�tor part number �nterchanges are �ncluded at popular request, but absolute correlat�on �s not poss�ble. No respons�b�l�ty �s assumed by manufacturer or publ�sher for consequent�al or other damages wh�ch may ar�se from rel�ance on a compet�tor part number to make �dent�ficat�on.

DISCLAIMER of wARRANTY – The �nformat�on conta�ned here�n has been obta�ned from rel�able sources and �s accurate �nsofar as �s ascerta�nable. However, no warranty �s e�ther expressed or �mpl�ed as to the accuracy of th�s catalog and no respons�b�l�ty �s assumed by the publ�sher for any damages. The acceptance of th�s catalog �s cond�t�onal to the acceptance of th�s d�scla�mer of warranty.

REMANUFACTURED HYDRAULIC ELECTRONIC UNIT INJECTORS (HEUI®)EX63 series parts

Diesel

Delphi Diesel Aftermarket / 1624 Meijer Drive / Troy, Michigan 48084 U.S.A. / Tel: (1) 800.521.4784 / www.delphi.com©2010 Delphi Corporation. All rights reserved. DDSU129

Delphi remanufactured HEUI® injectors offer the perfect quality to balance your engine performance and budget needs.

PROGRAM HIGHLIGHTS

Coverage for the most popular light truck engines: 7.3L Ford Powerstroke & International T444E, 1994-2003.

Cost-effective alternative to new units without compromising on quality.

Remanufactured in our ISO 9001:2008 certified facility.

Full support: 12 month, unlimited-mileage warranty, 90 day no hassle warranty, R & R on qualifying warranty claims and over 30 years of technical expertise available through our toll-free technical hotline.

THE DELPHI ADVANTAGE

Unique Delphi OE manufacturing expertise of the most advanced electronic diesel fuel injection systems for over 60 years ensures that each injector meets OEM specifications and performance.

Each injector is completely disassembled, cleaned and examined for wear and breakage. All critical components and worn out or non-functioning parts are replaced with new parts to help ensure reliability and performance. Then each injector is reassembled and tested for compliance in fuel delivery, injection pressure and timing.

Delphi’s quality guarantee; We replace every time with new components:

Nozzle

Solenoid

Solenoid screws

Check balls

All O-rings

Armature screw

NOP spring, shim, stop

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FEATURES BENEFITS

Surface lapping of each critical component

Ensures pressure sealing of sub-assemblies

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New nozzle, solenoid, NOP spring, shim, screws, check balls in each injector

Guarantees OE quality, performance and durability.

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100% O-ring replacement Proper sealing-

DID YOU KNOw?

We offer a complete range of parts to service 7.3L Ford & International T444E engines: feed pumps, glow plug, high pressure oil pumps, injection pressure regulators, injector installations kits and seals, alternators, starters and sensors.

The HEUI® injector uses engine lubrication oil that is pressurized from 400 psi to 3000 psi to develop the fuel pressure necessary for the injector.

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HEUI is a registered trademark of Caterpillar, Inc.

Delphi Diesel Aftermarket / 1624 Meijer Drive / Troy, Michigan 48084 U.S.A. / Tel: (1) 800.521.4784 / www.delphi.com©2010 Delphi Technologies Inc. All rights reserved. DDSU135

REMANUFACTURED ELECTRONIC UNIT INJECTORSEX63 series parts

Diesel

Delphi remanufactured Caterpillar 3406E Electonic Unit Injector

PROGRAM HIGHLIGHTS





Unique Delphi OE manufacturing expertise of the most advanced electronic diesel fuel injection systems for over 60 years ensures that each injector meets OEM specification and performance.

Delphi replaces all critical components every time with:

NEW Actuator Assembly - Spill valveNEW O-ringsNEW Nozzle Opening Pressure (NOP) springNEW NOP shim and stopNEW High pressure washer

Delphi replaces with NEW as necessary:

Injector followerInjector follower springNozzle cone (cap nut)

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FEATURES BENEFITS



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New actuator assembly - spill valve, solenoid, NOP spring, washer, shim, screws & stop in each injector


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DID YOU KNOw?

Each injector is fully disassembled, each component is then thoroughly cleaned and inspected. All nozzles are reground, inspected, matched and flowed. Units are then reassembled, tested on specialized test equipment for correct fuel delivery, injection pressure and timing.



Diesel

Delphi remanufactured Caterpillar 3406E Electonic Unit Injector

PROGRAM HIGHLIGHTS





Unique Delphi OE manufacturing expertise of the most advanced electronic diesel fuel injection systems for over 60 years ensures that each injector meets OEM specification and performance.


NEW Actuator Assembly - Spill valveNEW O-ringsNEW Nozzle Opening Pressure (NOP) springNEW NOP shim and stopNEW High pressure washer

Delphi replaces with NEW as necessary:

Injector followerInjector follower springNozzle cone (cap nut)

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FEATURES BENEFITS



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DID YOU KNOw?




Diesel

Delphi remanufactured Caterpillar 3126B HEUI ®

PROGRAM HIGHLIGHTS

Coverage for the most popular medium duty truck engines from 1995 - 2004 including: GMC - School Bus Chassis and Topkick Series along with the Freightliner FL - 70.





Unique Delphi OE manufacturing expertise of the most advanced electronic diesel fuel injections systems for over 60 years ensures that each injector meets OEM specification and performance.


NozzleSolenoidNozzle Opening Pressure (NOP) shim and stopCheck BallsAll O-ringsArmature and solenoid screw


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FEATURES BENEFITS



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DID YOU KNOw?

We offer a complete range of remanufactured injectors:Volvo, John Deere, DDC, Cummins, Light & Medium duty HEUI®, Siemens G2 and C. R. Piezo 6.4L for Ford engines.

HEUI is a trademark of Caterpillar, Inc.



Diesel

Delphi remanufactured Medium Duty HEUI®

injectors offer the perfect quality to balance your engine performance and budget needs.

PROGRAM HIGHLIGHTS

Coverage for the most popular medium duty truck engines:International DT444E, DT466E and I530E, 1994-2003.



Full support: 14 month, unlimited-mileage warranty, unlimited-mileage warranty, 90 day no-hassle warranty through our Authorized Service Distributor Network, and over 30 years of technical expertise available through our toll-free technical hotline.



Delphi’s quality guarantee; We replace all critical components every time:

NozzleSolenoid Solenoid screws Check balls All O-ringsArmature screw NOP spring, shim, stop

Each injector is completely disassembled, cleaned and examined for wear and breakage. All critical components, worn out or non-functioning parts are replaced with new parts to help ensure reliability and performance. Then, each injector is reassembled and tested for compliance in fuel delivery, injection pressure and timing.

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FEATURES BENEFITS



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DID YOU KNOw?

We offer a complete range of parts to service DT444E, DT466E and I530E engines: feed pumps, water pumps, gasket kits, shim kits, O-ring kits, high pressure oil pumps, injection pressure regulators, service kits, engine oil pumps and sensors.


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Diesel

Delphi remanufactured Medium Duty HEUI®

injectors offer the perfect quality to balance your engine performance and budget needs.

PROGRAM HIGHLIGHTS

Coverage for the most popular medium duty truck engines:International DT444E, DT466E and I530E, 1994-2003.



Full support: 14 month, unlimited-mileage warranty, unlimited-mileage warranty, 90 day no-hassle warranty through our Authorized Service Distributor Network, and over 30 years of technical expertise available through our toll-free technical hotline.



Delphi’s quality guarantee; We replace all critical components every time:

NozzleSolenoid Solenoid screws Check balls All O-ringsArmature screw NOP spring, shim, stop

Each injector is completely disassembled, cleaned and examined for wear and breakage. All critical components, worn out or non-functioning parts are replaced with new parts to help ensure reliability and performance. Then, each injector is reassembled and tested for compliance in fuel delivery, injection pressure and timing.

•

•

•

•

•

•

•••••••

•

FEATURES BENEFITS



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DID YOU KNOw?

We offer a complete range of parts to service DT444E, DT466E and I530E engines: feed pumps, water pumps, gasket kits, shim kits, O-ring kits, high pressure oil pumps, injection pressure regulators, service kits, engine oil pumps and sensors.


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Diesel


Delphi remanufactured Detroit Diesel Series 50 & 60 Electronic Injectors.

PROGRAM HIGHLIGHTS





Delphi replaces all critical components and “high-wear” items on our remanufactured Series 60 injector with 100% new parts .

Delphi’s quality guarantee; Delphi replaces all critical components every time:

New O-ringsNew Nozzle (spray tip)New Spring seatNew Nozzle Opening Pressure (NOP) SpringNew Stopper screwsNew Armature screwsNew Solenoid screws New Load plate

Parts replaced with new components as necessary:

Injector followerInjector follower springCheck balls Nozzle cone (cap nut)StopperSpacerArmaturePoppet control valve

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FEATURES BENEFITS



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DID YOU KNOw?

Each injector is completely disassembled, cleaned and examined for wear and breakage. All critical components and worn out or non-functioning parts are replaced with new parts to help ensure reliability and performance. Then each injector is reassembled and tested for compliance in fuel delivery, injection pressure and timing.

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REMANUFACTURED ELECTRONIC UNIT INJECTORSEX Series Part Numbers

Diesel

Delphi Diesel Aftermarket / 1624 Meijer Drive / Troy, Michigan 48084 U.S.A. / Tel: (1) 800.521.4784 / http://dieselaftermarket.delphi.com©2008 Delphi Corporation. All rights reserved. DDSU119

Remanufactured Cummins Celect Electronic Injector

PROGRAM HIGHLIGHTS

Remanufactured in our ISO 9001:2008 certified facility

Cross-reference to 72 Cummins Part Listing (CPL)

70% coverage for M11 - N14 engine range

PRODUCT HIGHLIGHTS

Every remanufactured injector is functionally tested for:

Fuel Delivery

Fuel Injection Pressure

Timing


Replacement of critical components

100% replacement of nozzle, NOP spring, and spring seat

2 year warranty or 125,000 miles on highway or 3,600 hours off highway

Warranty available nationwide through our Authorized Service Distributor Network

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DID YOU KNOw?

Reducing diesel emission levels is critical in today’s diesel engines. Delphi is leading this technology revolution with its advanced fuel injection systems.

Delphi functionally tests 100% of its remanufactured products to ensure the highest quality.

Delphi also offers a wide array of additional Electronic Unit Injectors (EUI).

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FEATURES BENEFITS

100% nozzle, NOP spring and spring seat replacement

Improved performance and durability

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100% Surface lapping of critical components

Ensures pressure sealing ofsub-assemblies

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New wiring harness No wire shorts—

100% O-ring replacement Proper sealing—Cummins is a trademark of Cummins, Inc

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wARRANTY INFORMATION INFORMATION SUR LA GARANTIE INFORMACION DE GARANTÍA

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wARRANTY pOLICY

Delphi Warranty for Electronic Unit Injectors (EUI)

For many of us when choosing a product to purchase, we want to know that we can get support in case of a failure far away from home. Delphi Diesel Aftermarket “No Hassle” warranty gives you this piece of mind.

During the first 90 days of the warranty period all Delphi Remanufactured Electronic Unit Injectors (EUI) are covered by our “No Hassle” warranty policy. If for any reason you are not satisfied, simply return the defective unit to an authorized Delphi Diesel Aftermarket distributor for replacement. To expedite the process please have the following information available at the time of warranty request:

Proof of purchase from an authorized Delphi Diesel Aftermarket distributorIn service dateDate of failureHours or mileage since installing the defective unit Engine make and modelAnd reason for return.

Naturally, as with many Delphi products, the standard warranty period for most EUI is 12 month, unlimited-mileage warranty (longer for some applications).

Reimbursement for R&R labor is also available if requested at the time of warranty submittal (certain limitations apply). Ask your Delphi distributor for complete warranty details. The listing of Delphi authorized distributors can be found on our web site at www.delphi.com/dieselaftermarket or www.delphi.com

Contact information:Ph. 800-521-4784Fax 800-767-4228

[email protected]

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wARRANTY INFORMATION INFORMATION SUR LA GARANTIE INFORMACION DE GARANTÍA

product T�me M�leage/Hours R&R 90 DayNo Hassle

Caterp�llar HEUI® 3126B 12 months unl�m�ted Yes Yes

Caterp�llar 3406E 12 months unl�m�ted Yes Yes

Cumm�ns Celect® 24 months 125,000 m�les 3,600 hours Yes Yes

DDC® Ser�es 50 & 60 12 months unl�m�ted Yes Yes

HEUI®

L�ght Duty and Med�um Duty 14 months unl�m�ted Yes Yes

S�emens G2 Ford & Nav�star 12 months unl�m�ted Yes Yes

S�emens p�ezo Ford & Nav�star 12 months unl�m�ted Yes Yes

John Deere 12 months unl�m�ted Yes Yes

Volvo A - Ser�es 12 months unl�m�ted Yes Yes

Volvo E - Ser�es 12 months unl�m�ted Yes Yes

R & R

w�ll be cons�dered under the follow�ng cond�t�ons:The or�g�nal fitment and subsequent repa�r must have been performed by a reputable repa�r fac�l�ty us�ng OEM or ASE cert�fied repa�r techn�c�ans. The warranty replacement un�t must also be a Delph�* product.

Cop�es of the or�g�nal repa�r order and warranty repa�r order must be �ncluded w�th the warranty part be�ng returned for evaluat�on.

Re�mbursement �s for labor ** to replace the faulty un�t only. Inc�dental or Consequent�al damages w�ll not be cons�dered.

R&R must be requested when the warranty �s subm�tted.

Note: R&R w�ll not be cons�dered for warranty returns w�th no fault found that are be�ng covered under our 90 day “No Hassle” pol�cy.

No Hassle Policy:Injectors d�agnosed �n serv�ce as fa�led w�th�n the first 90 days, w�ll be automat�cally accepted under our “No Hassle” pol�cy * as long as the �njector �s �ntact as �t was removed from the eng�ne and there are no obv�ous external s�gns of customer abuse.

* If Delphi product is not available at the time of the warranty repair, reimbursement will be paid for use of a non-Delphi replacement (not to exceed the Delphi product purchase price).

** Labor reimbursement will be based on repair times as published in reputable labor time guides using the repair facilities posted retail labor rate.

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wARRANTY pOLICY

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APPLICATION GUIDE GUIDE D’APPLICATION GUIA DE APLICACION

Year Engine Part Number

APPL

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For core criteria information please see listings beginning on page �7

AGCO9675 Tractor �999-�998 250HP - 300HP (HT) Engine s/n �084029 to ��34350 ...................................................................................... EX638�2BF

CATERPILLAR 2003-�994 3406E, C-�5 �4.6L, C-�6 �5.8L ........................................................................................................................... EX630956

2003-�994 3406E, C-�5 �4.6L, C-�6 �5.8L ........................................................................................................................... EX630957

2003-�994 3406E, C-�5 �4.6L, C-�6 �5.8L ........................................................................................................................... EX630958

2004-�995 3�26B, 7.2L .......................................................................................................................................................... EX639348

2004-�995 3�26B, 7.2L .......................................................................................................................................................... EX639349

2004-�995 3�26B, 7.2L .......................................................................................................................................................... EX639350

2004-�995 3�26B, 7.2L .......................................................................................................................................................... EX63078�

2004-�995 3�26B, 7.2L .......................................................................................................................................................... EX630782

2004-�995 3�26B, 7.2L .......................................................................................................................................................... EX63�262

CUMMINS2009-�996 M��, ��.0L 330E hp ............................................................................................................................................. EX63�753

2009-�996 M��, ��.0L ........................................................................................................................................................... EX63�756

2009-�996 M��, ��.0L ........................................................................................................................................................... EX63�758

2009-�996 M��, ��.0L 250E, 280E, 3�0E, 3�5ESP, 330E, 330C, 335E, 350E, 370E, 380E, 400E, ESP hp ......................... EX637557

2009-�996 N�4, �4.0L 350E, 4�0E, 435E, 500E, ESPIII hp .................................................................................................. EX63�760

2009-�996 N�4, �4.0L 300E, 3�0E, 350E, 370E, 425 hp ....................................................................................................... EX63�76�

2009-�996 N�4, �4.0L 425E, 435E, 460E, 500E, 525E hp ..................................................................................................... EX63�763

2009-�996 N�4, �4.0L ............................................................................................................................................................ EX63�766

2009-�996 N�4, �4.0L............................................................................................................................................................. EX63�767

2009-�996 N�4, �4.0L 35E, 430, 460 hp ................................................................................................................................ EX632542

2009-�996 N�4, �4.0L 3�0, 330, 4�0E hp .............................................................................................................................. EX637560

2009-�996 N�4, �4.0L 525CE hp ........................................................................................................................................... EX63�764

DETROIT DIESEL 2002-�999 �4.0L .................................................................................................................................................................... EX637635

2002-�999 �2.7L 6067TK60 .................................................................................................................................................... EX636977

2002-�999 �2.7L .................................................................................................................................................................... EX637045

2002-�999 �2.7L .................................................................................................................................................................... EX637650

2002-�999 �2.7L Models with a BK engine code and orginially fitted with R5236952 ............................................... EX637650

2002-�999 �2.7L .................................................................................................................................................................... EX637466

2002-�999 �2.7L...................................................................................................................................................................... EX637099

2002-�999 8.5L Series 50 Engines ...................................................................................................................................... EX63598�

2002-�999 8.5L Series 50 Engines ...................................................................................................................................... EX636980

2002-�999 8.5L Series 50 Engines ...................................................................................................................................... EX636347

2002-�998 ��.�L 6067EK60 .................................................................................................................................................... EX636978

�999-�994 �2.7L Models with a NON BK engine code and orginially fitted with R5236952 ..................................... EX637466

�998-�994 �2.7L...................................................................................................................................................................... EX635600

�998-�994 �2.7L 6067GK60 ................................................................................................................................................... EX635695

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DETROIT DIESEL - continued

�998-�994 �2.7L 6067GK60 ................................................................................................................................................... EX6359�5

�998-�994 �2.7L 6067GK/60 .................................................................................................................................................. EX635575

�998-�994 ��.�L...................................................................................................................................................................... EX635605

�998-�994 ��.�L 6067WK/SK/60, 8.5L Series 50 Engines .............................................................................................. EX635550

�998-�994 ��.�L 6067WK/SK/60 ......................................................................................................................................... EX635580

�998-�990 �2.7L 6067GU60 ................................................................................................................................................... EX634940

�993-�990 �2.7L 6067GU60 DDEC II/III ............................................................................................................................... EX634970

�993-�990 ��.�L 6067WU40/60 DDEC II/III ......................................................................................................................... EX634935

�990-�988 �2.7L 6067GU60 DDEC II ................................................................................................................................... EX634945

�989-�988 �2.7L 6067GU40 DDEC I/II .................................................................................................................................. EX634785

�989-�988 �2.7L 6067GU40 DDEC I/II .................................................................................................................................. EX634795

�990-�989 ��.�L 6067WU40 DDEC I/II ................................................................................................................................ EX634865

�989-�988 ��.�L 6067WU40 DDEC I/II ................................................................................................................................ EX634870

2003-2000 8.7L Series 40E .................................................................................................................................................... EX638�5BN

�999-�998 8.7L Series 40E .................................................................................................................................................... EX638�4BJ

�999-�998 8.7L Series 40E .................................................................................................................................................... EX638�2BF

ONWARD-2000 7.6L Series 40E .................................................................................................................................................... EX638�6BP

2002-�998 O-ring kit fitted to all All Series 50 & Series 60 injectors ........................................................................... 63700�

FORD TRUCK Excursion 2005-2004 6.0L Diesel, Powerstroke Engines built after 9/22/03 .................................................................................. EX636692

2004-2003 6.0L Diesel, Powerstroke Engines built before 9/2�/03 ............................................................................... EX633089

2003-2000 7.3L Diesel, Powerstroke Cyl �-7 .................................................................................................................... EX63803AD

2003-2000 7.3L Diesel, Powerstroke for use in Cyl 8 ...................................................................................................... EX63804AE

E250 / 350 2009-2004 6.0L Diesel, Powerstroke Engines built 9/22/03 and later ........................................................................... EX636692


2003-�999.5 7.3L Diesel, Powerstroke Engine s/n 896,8�3 onward, used in cyl's �-7 ................................................. EX63803AD

2003-�999.5 7.3L Diesel, Powerstroke Engine s/n 896,8�3 onward, used in cyl 8 ....................................................... EX63804AE

�999.5-�997 7.3L Diesel, Powerstroke Engine s/n 66�974 through 896,8�2 used in cyl's �-7, including Califonia . EX6380�AB

�999.5-�997 7.3L Diesel, Powerstroke Engine s/n 66�974 through 896,8�2 used in cyl 8, including Califonia ........ EX63805AF

�996 - �995 7.3L Diesel, Powerstroke All states except �996 California models ......................................................... EX63800AA

F250 / F550 20�0-2007 6.4L Diesel, Powerstroke .................................................................................................................................. EX635072

2007-2004 6.0L Diesel, Powerstroke Engines built 9/22/03 and later ........................................................................... EX636692


2003-�999.5 7.3L Diesel, Powerstroke All states, Engine s/n 896,8�3 onward, used in cyl �-7 .................................. EX63803AD

2003-�999.5 7.3L Diesel, Powerstroke All states, Engine s/n 896,8�3 onward, used in cyl 8 ...................................... EX63804AE

�999.5-�998 7.3L Diesel, Powerstroke All states, Engine s/n 66�,496 to 896,8�2, used in cyl �-7 .............................. EX6380�AB

�999.5-�998 7.3L Diesel, Powerstroke All states, Engine s/n 66�,496 to 896,8�2, used in cyl 8 .................................. EX63805AF

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APPL

ICAT

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FORD TRUCK - continued

�997-�996 7.3L Diesel, Powerstroke (California Models) for cyl � - 7 ......................................................................... EX6380�AB

�997-�996 7.3L Diesel, Powerstroke (California Models) for cyl 8 ............................................................................... EX63805AF

�997-�994 7.3L Diesel, Powerstroke All states except �997-�996 California models ............................................... EX63800AA

F650 / F750 2007-2005 6.0L Diesel, Powerstroke Engine s/n ��2,36� onward ................................................................................. EX636692

2004-2003 6.0L Diesel, Powerstroke Engine s/n prior to ��2,360 ................................................................................. EX633089

2003-2000 7.3L Diesel, Powerstroke �,026,248 onward ................................................................................................. EX63803AD

LCF L45, L55 2009-2006 4.5L Diesel, Powerstroke .................................................................................................................................. EX636692

INTERNATIONAL 2009-2006 4.5L & Maxx Force 5 Diesel ............................................................................................................................. EX636692

2003-2002 T444E Engine s/n �,3�3,828 & Up ................................................................................................................... EX63804AE

2003-�999 T444E Engine s/n 843,990 & Up ..................................................................................................................... EX63803AD

�999-�997 T444E Engine s/n 460,�95 to 843,989 .............................................................................................................. EX6380�AB

�996-�994 T444E 2�0HP & 230HP High Torque Ratings ................................................................................................ EX63802AC

�996-�994 T444E to Engine s/n 460,�94 ............................................................................................................................ EX63800AA

20�0-2007 6.4L Diesel ........................................................................................................................................................... EX635072

2004-2002 6.0L Diesel Engines built before 9/2�/03 ........................................................................................................ EX633089

2006-2004 6.0L Diesel Engines built after 9/2�/03 .......................................................................................................... EX636692

�999 I530E 230HP (HT) - 300HP (HT) Engine s/n ��33755 to ��94038 ................................................................. EX638�4BJ�

�999-�998 I530E 250HP - 300HP (HT) Engine s/n �084029 to ��34350 ......................................................................... EX638�2BF

�997-�995 I530E 250HP - 300HP (HT) Engine s/n 0933834 to �084028 ......................................................................... EX638�0BD

2003-2000 DT530 / HT530 250HP - 340HP (HT) Engine s/n ��94039 to �999999 ......................................................... EX638�5BN�

ONWARD-2000 DT466E ................................................................................................................................................................. EX638489

2003-�999 DT466E / DT466 �75HP - 250HP (HT) Engine s/n ��25228 to �999999 ........................................................ EX638�3BI�

�999-�997 DT466E �75HP - 230HP Engine s/n �0287�� to ��94038 ............................................................................. EX638��BE

�999-�997 DT466E 230HP (HT) - 250HP (HT) Engine s/n �084868 to ��25227 ............................................................ EX638�4BJ�

�997-�995 DT466E 230HP (HT) - 250HP (HT) Engine s/n 0933834 to �084867 ............................................................ EX63807BA

�997-�995 DT466E �95HP - 230HP Engine s/n 0933834 to �0287�0 .............................................................................. EX63809BC

�997-�995 DT466E �75HP - �90HP Engine s/n 0933834 to �0287�0 .............................................................................. EX63808BB

ONWARD-2000 DT466 Transit ....................................................................................................................................................... EX638�6BP�

� Please note that in model year 2000, Navistar engines equipped with HEUI injectors have undergone a design change. The injector sleeve material has been changed to stainless steel. As a result the copper gasket in engine serial number beginning with ��94039 has been changed to a stainless steel gasket. This change is applicable to injectors with body codes BI, BJ, BP and BN.

There is a possibility that rebuilt head(s) used with other injectors may also be affected by the change, so the installer must determine if the rebuilt head has the newer stainless steel injector sleeves.

Delphi offers a stainless steel gasket kit with the part number of HTK106

Cylinder Head Injector Sleeve Material Required Gasket Material

Copper Copper

Stainless Steel Stainless Steal

4




JOHN DEERE 450C LC Excavator, 744J, 824J Loader 2008-2000 �2.5L 6�25H Powertech .................................................................................................................................... EX63�0��

7300 Forage Harvester 2007-2002 �2.5L 6�25 Powertech ...................................................................................................................................... EX63�0��

7400 Forage Harvester 2007-2002 �2.5L 6�25 Powertech ...................................................................................................................................... EX63�0�2



9200 Tractor 2002-�996 �0.5L 6�05 Powertech to engine s/n 0037�3 ................................................................................................ EX63�000

2002-�996 �0.5L 6�05 Powertech for engine s/n 0037�4 through 029999 ................................................................... EX63�0�0

2002-�996 �0.5L 6�05 Powertech from engine s/n 030000 ........................................................................................... EX63�0��

9300, 9400 Tractors 2002-�996 �2.5L 6�25 Powertech to engine s/n 0�0637 ................................................................................................ EX63�00�

2002-�996 �2.5L 6�25 Powertech from engine s/n 0�0638 through 029999 ................................................................ EX63�009

2002-�996 �2.5L 6�25 Powertech from engine s/n 030000 through 034�67 ................................................................ EX63�0��

2002-�996 �2.5L 6�25 Powertech from engine s/n 034�68 ........................................................................................... EX63�0�2

9300T, 9400T Tractors 2002-�996 �2.5L 6�25H Powertech to engine s/n 0�0637 .............................................................................................. EX63�00�

2002-�996 �2.5L 6�25H Powertech from engine s/n 0�0638 through 029999 ............................................................. EX63�009

2002-�996 �2.5L 6�25H Powertech from engine s/n 030000 through 034�67 ............................................................. EX63�0��

2002-�996 �2.5L 6�25H Powertech from engine s/n 034�68 ........................................................................................ EX63�0�2

9220, 9320 Tractors 2007-2002 �2.5L 6�25H Powertech .................................................................................................................................... EX63�0��

2007-2002 �2.5L 6�25H Powertech ..................................................................................................................................... EX63�0�2

9320T, 9420T, 9520T, 9620T Tractors 2007-2002 �2.5L 6�25H Powertech .................................................................................................................................... EX63�0��

2007-2002 �2.5L 6�25H Powertech .................................................................................................................................... EX63�0�2

9750 STS Combine 2004-2000 �2.5L 6�25H Powertech .................................................................................................................................... EX63�0��

9860 STS Combine 2008-2004 �2.5L 6�25H Powertech .................................................................................................................................... EX63�0��

5



APPL

ICAT

ION

S


PERKINS 2003-2000 �300 Series EDi .................................................................................................................................................. EX638�5BN2

2000-�999 �300 Series EDi .................................................................................................................................................. EX638�4BJ2

2003-�999 �300 Series EDi .................................................................................................................................................. EX638�3BI2

�999-�998 �300 Series EDi .................................................................................................................................................. EX638�2BF

�997-�995 �300 Series EDi .................................................................................................................................................. EX63807BA

�997-�995 �300 Series EDi .................................................................................................................................................. EX638�0BD

VOLVO 2006-2002 D�2D, �2.�L All except 465 hp ......................................................................................................................... EX63�0�6

2006-2002 D�2D, �2.�L 465 hp............................................................................................................................................. EX63�0�7

2006-200� D�2C, �2.�L ........................................................................................................................................................ EX63�0�5

9/2002-�0/�999 D�2C, �2.�L 420 hp ............................................................................................................................................. EX63�007

9/2002-�0/�999 D�2C, �2.�L 380 hp ............................................................................................................................................. EX63�007

9/2002-�0/�999 D�2C, �2.�L 340 hp ............................................................................................................................................. EX63�007

6/2002-7/�998 D�2C, �2.�L 420 hp ............................................................................................................................................. EX63�008

6/2002-7/�998 D�2C, �2.�L 380 hp ............................................................................................................................................. EX63�008

6/2002-7/�998 D�2C, �2.�L 340 hp ............................................................................................................................................. EX63�008

6/2000-6/�997 D�2C, �2.�L 420 hp ............................................................................................................................................. EX63�006

6/2000-6/�997 D�2C, �2.�L 380 hp ............................................................................................................................................. EX63�006

6/2000-6/�997 D�2C, �2.�L 340 hp ............................................................................................................................................. EX63�006

3/�998-�997 D�2A, �2.�L 420 hp............................................................................................................................................. EX63�004

3/�998-�997 D�2A, �2.�L 380 hp............................................................................................................................................. EX63�004

3/�998-�997 D�2A, �2.�L 340 hp............................................................................................................................................. EX63�004

�997-�993 D�2A, �2.�L 420 hp - High Flow ....................................................................................................................... EX63�002



�997-�993 D�2A, �2.�L 420 hp - Low Flow ........................................................................................................................ EX63�003

�997-�993 D�2A, �2.�L 380 hp - Low Flow ........................................................................................................................ EX63�003

�997-�993 D�2A, �2.�L 340 hp - Low Flow ........................................................................................................................ EX63�003

2 Please note that in model year 2000, Perkins engines equipped with HEUI injectors have undergone a design change. The injector sleeve material has been changed to stainless steel. As a result the copper gasket in engine serial number beginning with ��94039 has been changed to a stainless steel gasket. This change is applicable to injectors with body codes BI, BJ, BP and BN.

There is a possibility that rebuilt head(s) used with other injectors may also be affected by the change, so the installer must determine if the rebuilt head has the newer stainless steel injector sleeves.

Delphi offers a stainless steel gasket kit with the part number of HTK106

Cylinder Head Injector Sleeve Material Required Gasket Material

Copper Copper

Stainless Steel Stainless Steal

6




NOTES

�

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interchange Échange intercaMBiO

caterpillar Delphi 10r0�81 .................................eX630�8110r0�82 .................................eX630�8210r0956 .................................eX63095610r095� .................................eX63095�10r0958 .................................eX63095810r1262 .................................eX63126210r2�80 .................................eX63095810r2�81 .................................eX63095�10r2�82 .................................eX63095610r8501 .................................eX63095�102-2014 ................................eX63095�102-6230 ................................eX630958102-6236 ................................eX630956103-4562 ................................eX63095�109-502 ..................................eX63095�109-5038 ................................eX63095611�-0481 ................................eX63095611�-0482 ................................eX63095�11�-1146 ................................eX63095811�-1148 ................................eX630958118-�929 ................................eX630956118-8010 ................................eX63095�118-902� ................................eX630956118-9030 ................................eX63095�118-9035 ................................eX630958126-0499 ................................eX639349131-�150 ................................eX639349140-8951 ................................eX630956140-8951 ................................eX630956140-8993 ................................eX63095�141-�83� ................................eX639350145-9360 ................................eX639348152-3680 ................................eX630958159-24�9 ................................eX63095�159-2631 ................................eX6309561�3-1012 ................................eX6393481�3-1013 ................................eX6393501�3-4059 ................................eX6393491�3-4566 ................................eX6393481�3-926� ................................eX6393481�3-9268 ................................eX6393481�3-92�2 ................................eX6393501�3-93�9 ................................eX6393481��-4�54 ................................eX630�821�8-0198 ................................eX630�821�8-0199 ................................eX630�82191-3002 ................................eX630956191-3003 ................................eX63095�191-3004 ................................eX630958196-1401 ................................eX639349196-4229 ................................eX63935019�-�10� ................................eX630�81198-6605 ................................eX630�81

cuMMins Delphi3411�59..................................eX63�5603411�60..................................eX631�603411�61..................................eX631�613411�62..................................eX631�633411�63..................................eX631�633411�64..................................eX631�643411�65..................................eX631�613411�66..................................eX631�663411�6�..................................eX631�6�3609�96..................................eX631�613652542..................................eX632542

DetrOit Diesel Delphir5234�85 ...............................eX634�85r5234�95 ...............................eX634�95r5234865 ...............................eX634865r52348�0 ...............................eX6348�0r5234935 ...............................eX634935r5234940 ...............................eX634940r5234945 ...............................eX634945r52349�0 ...............................eX6349�0r5235550 ...............................eX635550r52355�5 ...............................eX6355�5r5235580 ...............................eX635580r5235600 ...............................eX635600r5235605 ...............................eX635605r5235695 ...............................eX635695r5235915 ...............................eX635915r523634� ...............................eX63634�r52369�� ...............................eX6369��r5236980 ...............................eX636980r5236981 ...............................eX636981r52369�8 ...............................eX6369�8r523�045 ...............................eX63�045r523�099 ...............................eX63�099r523�466 ...............................eX63�466r523�635 ...............................eX63�635r523�650 ...............................eX63�650

FOrD DelphiF4tZ-9Ve52�-aarM ....... eX63800aaF61Z-9Ve52�-BrM .......... eX63801aBF61Z-9Ve52�-erM ............eX63805aFF�tZ-9e52�-arM ............. eX63800aaF�tZ-9e52�-BrM ............. eX63801aBF81Z-9e52�-BrM ............. eX63801aBF81Z-9e52�-crM ............. eX63803aDF81Z-9e52�-DrM ............. eX63800aaF81Z-9e52�-earM ............eX63804aeXc3Z-9e52�-aarM ..........eX63804ae3c3Z-9e52�-aBrM ..............eX6330893c3Z-9e52�-ae.....................eX6330893c3Z-9e52�-earM ..............eX633089

caterpillar Delphi199-6065 ................................eX630�81203-3��1 ................................eX631262204-6�14 ................................eX631262205-1285 ................................eX630�82211-3022 ................................eX630956211-3023 ................................eX63095�211-3024 ................................eX630958211-302� ................................eX630958222-5926 ................................eX630�81222-5963 ................................eX631262222-5965 ................................eX639348222-596� ................................eX639349222-59�2 ................................eX639350Or4118 ..................................eX630958Or4119 ..................................eX63095�Or4300 ..................................eX63095�Or4331 ..................................eX63095�Or4332 ..................................eX630956Or4668 ..................................eX630958Or4893 ..................................eX630958Or4894 ..................................eX63095�Or4895 ..................................eX630956Or9256 ..................................eX630956Or925� ..................................eX63095�Or9258 ..................................eX630958Or9348 ..................................eX639348Or9349 ..................................eX639349Or9350 ..................................eX639350

cuMMins Delphi30�3995..................................eX6325423081315..................................eX6325423083846..................................eX63�5603083848..................................eX631�603084589..................................eX63�55�308�556..................................eX631�63308�55�..................................eX63�55�308�558..................................eX631�60308�560..................................eX63�560308��33..................................eX63�560308��34..................................eX631�53308��88..................................eX631�63308�80�..................................eX631�603095040..................................eX631�533095086..................................eX631�6334099�5..................................eX631�663411381..................................eX631�613411385..................................eX631�6�3411691..................................eX631�663411�52..................................eX63�55�3411�53..................................eX631�533411�56..................................eX631�563411�58..................................eX631�58

8


FOrD Delphi3c3Z-9e52�-eBrM ..............eX6330893c3Z-9e52�-ecrM ..............eX6330894c3Z-9e52�-aa ....................eX6366924c3Z-9e52�-BrM ................eX6366925c3Z-9Ve52�-arM ...........eX63804ae5c3Z-9Ve52�-BrM .......... eX63803aD8c3Z-9e52�-a .......................eX6350�2

internatiOnal Delphi1�244�4c2 ......................... eX63802ac181618�c3 ......................... eX63800aa1818259c2 ......................... eX63800aa1819834c1 ......................... eX6380�Ba1821�52c1 ......................... eX63800aa1821836c3 ......................... eX63800aa1822800c95 ....................... eX63800aa1822801c91 ....................... eX63800aa1822801c99 ....................... eX63800aa1822803c1 ......................... eX63801aB1822890c1 ......................... eX63802ac1823561c1 ......................... eX63801aB1823�36c94 ....................... eX6380�Ba1823�51c91 ....................... eX63803aD1823�51rX91..................... eX63803aD1823�5�c91 ....................... eX63801aB1823�5�rX91..................... eX63801aB1824455c94 ....................... eX63802ac1824456c96 ....................... eX63802ac1824456c9� ....................... eX63802ac18244�2c1 ......................... eX63802ac18244�2c2 ......................... eX63802ac18244�3c2 ......................... eX63802ac1824582c94 ....................... eX63801aB1824583c9� ....................... eX63801aB1824583c98 ....................... eX63801aB1824�39c1 ......................... eX63808BB1824�40c1 ......................... eX63809Bc1824�41c2 ......................... eX63810BD1824�42c91 ....................... eX63808BB1824�43c91 ....................... eX63809Bc1824�44c94 ....................... eX63810BD1824839c94 ........................eX63811Be182491�c2 ......................... eX6380�Ba1824918c2 ......................... eX63808BB1824919c2 ......................... eX63809Bc1824920c2 ......................... eX63810BD1824928c94 ....................... eX6380�Ba1824929c94 ....................... eX63808BB1824930c94 ....................... eX63809Bc1824931c94 ....................... eX63810BD1825125c1 ......................... eX63801aB1825125c2 ......................... eX63801aB

internatiOnal Delphi1825126c1 ......................... eX63801aB1829336c1 ..........................eX63811Be182983�c2 ..........................eX63811Be1829838c94 ........................eX63811Be1829839c93 ........................eX63811Be1829926c2 ..........................eX63811Be1830094c92 ........................eX63814BJ1830145c91 ........................eX63812BF1830146c92 ........................eX63812BF1830146c93 ........................eX63812BF1830146c94 ........................eX63812BF183014�c2 ..........................eX63812BF1830148c2 ..........................eX63812BF1830155c91 ........................eX63814BJ1830156c91 ........................eX63814BJ183015�c1 ..........................eX63814BJ1830158c1 ..........................eX63814BJ1830559c91 .........................eX63813Bi1830560c2 ...........................eX63813Bi1830561c92 .........................eX63813Bi1830562c2 ...........................eX63813Bi18305�0c91 ........................eX63814BJ18305�0c92 ........................eX63814BJ18305�1c2 ..........................eX63814BJ18305�2c92 ........................eX63814BJ18305�2c93 ........................eX63814BJ18305�3c2 ..........................eX63814BJ1830691c1 .........................eX63815Bn1830692c91 .......................eX63815Bn1830693c1 .........................eX63815Bn1830694c9 .........................eX63815Bn1830694c91 .......................eX63815Bn1830694c92p.....................eX63815Bn1830�40c92 .........................eX63813Bi1830�41c92 .........................eX63813Bi1830�41c92p.......................eX63813Bi183148�c92 ....................... eX63803aD183148�c93 ....................... eX63803aD1831489c1 ......................... eX63803aD1831550c1 ......................... eX63803aD1831551c1 ......................... eX63803aD1833639c1 ..........................eX63804ae1833640c1 ..........................eX63804ae1833644c1 ..........................eX63804ae1833645c1 ..........................eX63804ae1833646c92 ........................eX63804ae183364�c91 ........................eX63804ae1836250c1 ......................... eX63816Bp1836251c91 ....................... eX63816Bp1836252c91 ....................... eX63816Bp1836253c1 ......................... eX63816Bp1848489c91 ...........................eX63848918�50�2c91 ...........................eX6350�2

internatiOnal Delphi2593588c91 ....................... eX6380�Ba2593589c91 ....................... eX63808BB2593590c91 ....................... eX63809Bc2593591c91 ....................... eX63810BD2593592c91 ........................eX63811Be2593593c91 ........................eX63812BF2593594c91 .........................eX63813Bi2593595c91 .........................eX63813Bi2593596c91 ........................eX63814BJ259359�c91 .......................eX63815Bn

JOhn Deere Delphire504092 ...............................eX631013re504468 ...............................eX631009re504469 ...............................eX631010re50520� ...............................eX631012re505262 ...............................eX631009re505318 ...............................eX631010re505430 ...............................eX631011re50596� ...............................eX631011re508490 ...............................eX631012re508491 ...............................eX631013re51�658 ...............................eX631013re51�659 ...............................eX631012re51�660 ...............................eX631011re51�661 ...............................eX631011re51�662 ...............................eX631012re51�663 ...............................eX631013re63052 .................................eX631001re64866 .................................eX631000re68665 .................................eX631001re68806 .................................eX631000rg2�86� ................................eX631001rg2�869 ................................eX631000rg29930 ................................eX631009rg29933 ................................eX631010rg30�42 ................................eX631011rg31�1� ................................eX631012rg31�19 ................................eX631013rg3395� ................................eX631009rg33958 ................................eX631010rg33966 ................................eX631011rg3396� ................................eX631012rg33968 ................................eX631013se501952 ...............................eX631000se501953 ...............................eX631010se501954 ...............................eX631001se501955 ...............................eX631009se501956 ...............................eX631011se50195� ...............................eX631012se501958 ...............................eX631013

9

inte

rcha

nge


MOtOrcraFt DelphicMr-1-rM ....................... eX63801aBcMr-2-rM ........................eX63805aFcMr-�-rM ........................eX63804aecMr-8-rM ....................... eX63803aDcn-5016-rM .........................eX6350�2cn-5019-rM .........................eX636692cn-5020-rM .........................eX633089Fi-2-rM ............................. eX63800aa

VOlVO Delphi154�28�..................................eX631003154�909..................................eX63100216��154..................................eX6310053169521..................................eX63100�3964404..................................eX6310048112556..................................eX631005811255�..................................eX6310028112660..................................eX6310038113092..................................eX6310048113180..................................eX6310068113411..................................eX631008811383�..................................eX63100�81�0966..................................eX63100681�0998..................................eX63100820440388................................eX63101520510�24................................eX6310162051�502................................eX63101�2054�350................................eX6310162054�351................................eX63101�20810168................................eX631016208101�1................................eX63101�850000�1................................eX63101585000416................................eX6310168500041�................................eX63101�

10


Delphi OeMeX630�81 .................................10r0�81eX630�81 ................................19�-�10�eX630�81 ................................198-6605eX630�81 ................................199-6065eX630�81 ................................222-5926eX630�82 .................................10r0�82eX630�82 ................................1��-4�54eX630�82 ................................1�8-0198eX630�82 ................................1�8-0199eX630�82 ................................205-1285eX630956 ................................102-6236eX630956 ................................109-5038eX630956 .................................10r0956eX630956 .................................10r2�82eX630956 ................................11�-0481eX630956 ................................118-�929eX630956 ................................118-902�eX630956 ................................140-8951eX630956 ................................140-8951eX630956 ................................159-2631eX630956 ................................191-3002eX630956 ................................211-3022eX630956 .................................. Or4332eX630956 .................................. Or4895eX630956 .................................. Or9256eX63095� ................................102-2014eX63095� ................................103-4562eX63095� ..................................109-502eX63095� .................................10r095�eX63095� .................................10r2�81eX63095� .................................10r8501eX63095� ................................11�-0482eX63095� ................................118-8010eX63095� ................................118-9030eX63095� ................................140-8993eX63095� ................................159-24�9eX63095� ................................191-3003eX63095� ................................211-3023eX63095� .................................. Or4119eX63095� .................................. Or4300eX63095� .................................. Or4331eX63095� .................................. Or4894eX63095� .................................. Or925�eX630958 ................................102-6230eX630958 .................................10r0958eX630958 .................................10r2�80eX630958 ................................11�-1146eX630958 ................................11�-1148eX630958 ................................118-9035eX630958 ................................152-3680eX630958 ................................191-3004eX630958 ................................211-3024eX630958 ................................211-302�

Delphi OeMeX630958 .................................. Or4118eX630958 .................................. Or4668eX630958 .................................. Or4893eX630958 .................................. Or9258eX631000 .................................re64866eX631000 .................................re68806eX631000 ................................ rg2�869eX631000 ...............................se501952eX631001 .................................re63052eX631001 .................................re68665eX631001 ................................ rg2�86�eX631001 ...............................se501954eX631002 ................................. 154�909eX631002 ................................. 811255�eX631003 ................................. 154�28�eX631003 ................................. 8112660eX631004 ................................. 3964404eX631004 ................................. 8113092eX631006 ................................. 8113180eX631006 ................................. 81�0966eX63100� ................................. 3169521eX63100� ................................. 811383�eX631008 ................................. 8113411eX631008 ................................. 81�0998eX631009 ...............................re504468eX631009 ...............................re505262eX631009 ................................ rg29930eX631009 ................................ rg3395�eX631009 ...............................se501955eX631010 ...............................re504469eX631010 ...............................re505318eX631010 ................................ rg29933eX631010 ................................ rg33958eX631010 ...............................se501953eX631011 ...............................re505430eX631011 ...............................re50596�eX631011 ...............................re51�660eX631011 ...............................re51�661eX631011 ................................ rg30�42eX631011 ................................ rg33966eX631011 ...............................se501956eX631012 ...............................re50520�eX631012 ...............................re508490eX631012 ...............................re51�659eX631012 ...............................re51�662eX631012 ................................ rg31�1�eX631012 ................................ rg3396�eX631012 ...............................se50195�eX631013 ...............................re504092eX631013 ...............................re508491eX631013 ...............................re51�658eX631013 ...............................re51�663eX631013 ................................ rg31�19

Delphi OeMeX631013 ................................ rg33968eX631013 ...............................se501958eX631015 ............................... 20440388eX631015 ............................... 850000�1eX631016 ............................... 20510�24eX631016 ............................... 2054�350eX631016 ............................... 20810168eX631016 ............................... 85000416eX63101� ............................... 2051�502eX63101� ............................... 2054�351eX63101� ............................... 208101�1eX63101� ............................... 8500041�eX631262 .................................10r1262eX631262 ................................203-3��1eX631262 ................................204-6�14eX631262 ................................222-5963eX631�53 ................................. 308��34eX631�53 ................................. 3095040eX631�53 ................................. 3411�53eX631�56 ................................. 3411�56eX631�58 ................................. 3411�58eX631�60 ................................. 3083848eX631�60 ................................. 308�558eX631�60 ................................. 308�80�eX631�60 ................................. 3411�60eX631�61 ................................. 3411381eX631�61 ................................. 3411�61eX631�61 ................................. 3411�65eX631�61 ................................. 3609�96eX631�63 ................................. 308�556eX631�63 ................................. 308��88eX631�63 ................................. 3095086eX631�63 ................................. 3411�62eX631�63 ................................. 3411�63eX631�64 ................................. 3411�64eX631�66 ................................. 34099�5eX631�66 ................................. 3411691eX631�66 ................................. 3411�66eX631�6� ................................. 3411385eX631�6� ................................. 3411�6�eX632542 ................................. 30�3995eX632542 ................................. 3081315eX632542 ................................. 3652542eX633089 ..............3c3Z-9e52�-aBrMeX633089 .................... 3c3Z-9e52�-aeeX633089 .............. 3c3Z-9e52�-earMeX633089 .............. 3c3Z-9e52�-eBrMeX633089 .............. 3c3Z-9e52�-ecrMeX633089 .........................cn-5020-rMeX634�85 ...............................r5234�85eX634�95 ...............................r5234�95eX634865 ...............................r5234865eX6348�0 ...............................r52348�0

11

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Delphi OeMeX634935 ...............................r5234935eX634940 ...............................r5234940eX634945 ...............................r5234945eX6349�0 ...............................r52349�0eX6350�2 .........................cn-5016-rMeX6350�2 .......................8c3Z-9e52�-aeX6350�2 ...........................18�50�2c91eX635550 ...............................r5235550eX6355�5 ...............................r52355�5eX635580 ...............................r5235580eX635600 ...............................r5235600eX635605 ...............................r5235605eX635695 ...............................r5235695eX635915 ...............................r5235915eX63634� ...............................r523634�eX636692 ....................4c3Z-9e52�-aaeX636692 ................ 4c3Z-9e52�-BrMeX636692 .........................cn-5019-rMeX6369�� ...............................r52369��eX6369�8 ...............................r52369�8eX636980 ...............................r5236980eX636981 ...............................r5236981eX63�045 ...............................r523�045eX63�099 ...............................r523�099eX63�466 ...............................r523�466eX63�55� ................................. 3084589eX63�55� ................................. 308�55�eX63�55� ................................. 3411�52eX63�560 ................................. 3083846eX63�560 ................................. 308�560eX63�560 ................................. 308��33eX63�560 ................................. 3411�59eX63�635 ...............................r523�635eX63�650 ...............................r523�650eX63800aa ....... F4tZ-9Ve52�-aarMeX63800aa .............F�tZ-9e52�-arMeX63800aa .............F81Z-9e52�-DrMeX63800aa .........................181618�c3eX63800aa .........................1818259c2eX63800aa .........................1821�52c1eX63800aa .........................1821836c3eX63800aa .......................1822800c95eX63800aa .......................1822801c91eX63800aa .......................1822801c99eX63800aa .............................Fi-2-rMeX63801aB .......... F61Z-9Ve52�-BrMeX63801aB .............F�tZ-9e52�-BrMeX63801aB .............F81Z-9e52�-BrMeX63801aB .........................1822803c1eX63801aB .........................1823561c1eX63801aB .......................1823�5�c91eX63801aB .................... 1823�5�rX91eX63801aB .......................1824582c94

Delphi OeMeX63801aB .......................1824583c9�eX63801aB .......................1824583c98eX63801aB .........................1825125c1eX63801aB .........................1825125c2eX63801aB .........................1825126c1eX63801aB ....................... cMr-1-rMeX63802ac..........................1�244�4c2eX63802ac..........................1822890c1eX63802ac........................1824455c94eX63802ac........................1824456c96eX63802ac........................1824456c9�eX63802ac..........................18244�2c1eX63802ac..........................18244�2c2eX63802ac..........................18244�3c2eX63803aD ............. F81Z-9e52�-crMeX63803aD ..........5c3Z-9Ve52�-BrMeX63803aD .......................1823�51c91eX63803aD .................... 1823�51rX91eX63803aD .......................183148�c92eX63803aD .......................183148�c93eX63803aD .........................1831489c1eX63803aD .........................1831550c1eX63803aD .........................1831551c1eX63803aD ....................... cMr-8-rMeX63804ae ............F81Z-9e52�-earMeX63804ae .......... Xc3Z-9e52�-aarMeX63804ae ...........5c3Z-9Ve52�-arMeX63804ae ..........................1833639c1eX63804ae ..........................1833640c1eX63804ae ..........................1833644c1eX63804ae ..........................1833645c1eX63804ae ........................1833646c92eX63804ae ........................183364�c91eX63804ae ........................ cMr-�-rMeX63805aF ............F61Z-9Ve52�-erMeX63805aF ........................ cMr-2-rMeX6380�Ba .........................1819834c1eX6380�Ba .......................1823�36c94eX6380�Ba .........................182491�c2eX6380�Ba .......................1824928c94eX6380�Ba .......................2593588c91eX63808BB .........................1824�39c1eX63808BB .......................1824�42c91eX63808BB .........................1824918c2eX63808BB .......................1824929c94eX63808BB .......................2593589c91eX63809Bc..........................1824�40c1eX63809Bc........................1824�43c91eX63809Bc..........................1824919c2eX63809Bc........................1824930c94eX63809Bc........................2593590c91eX63810BD .........................1824�41c2

Delphi OeMeX63810BD .......................1824�44c94eX63810BD .........................1824920c2eX63810BD .......................1824931c94eX63810BD .......................2593591c91eX63811Be ........................1824839c94eX63811Be ..........................1829336c1eX63811Be ..........................182983�c2eX63811Be ........................1829838c94eX63811Be ........................1829839c93eX63811Be ..........................1829926c2eX63811Be ........................2593592c91eX63812BF ........................1830145c91eX63812BF ........................1830146c92eX63812BF ........................1830146c93eX63812BF ........................1830146c94eX63812BF ..........................183014�c2eX63812BF ..........................1830148c2eX63812BF ........................2593593c91eX63813Bi .........................1830559c91eX63813Bi ...........................1830560c2eX63813Bi .........................1830561c92eX63813Bi ...........................1830562c2eX63813Bi .........................1830�40c92eX63813Bi .........................1830�41c92eX63813Bi ...................... 1830�41c92peX63813Bi .........................2593594c91eX63813Bi .........................2593595c91eX63814BJ ........................1830094c92eX63814BJ ........................1830155c91eX63814BJ ........................1830156c91eX63814BJ ..........................183015�c1eX63814BJ ..........................1830158c1eX63814BJ ........................18305�0c91eX63814BJ ........................18305�0c92eX63814BJ ..........................18305�1c2eX63814BJ ........................18305�2c92eX63814BJ ........................18305�2c93eX63814BJ ..........................18305�3c2eX63814BJ ........................2593596c91eX63815Bn .........................1830691c1eX63815Bn .......................1830692c91eX63815Bn .........................1830693c1eX63815Bn .........................1830694c9eX63815Bn .......................1830694c91eX63815Bn .................... 1830694c92peX63815Bn .......................259359�c91eX63816Bp..........................1836250c1eX63816Bp........................1836251c91eX63816Bp........................1836252c91eX63816Bp..........................1836253c1eX638489 ...........................1848489c91eX639348 ................................145-9360eX639348 ................................1�3-1012

12


Delphi OeMeX639348 ................................1�3-4566eX639348 ................................1�3-926�eX639348 ................................1�3-9268eX639348 ................................1�3-93�9eX639348 ................................222-5965eX639348 .................................. Or9348eX639349 ................................126-0499eX639349 ................................131-�150eX639349 ................................1�3-4059eX639349 ................................196-1401eX639349 ................................222-596�eX639349 .................................. Or9349eX639350 ................................141-�83�eX639350 ................................1�3-1013eX639350 ................................1�3-92�2eX639350 ................................196-4229eX639350 ................................222-59�2eX639350 .................................. Or9350

13

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BUYER’S GUIDE GUIDE DE L’ACHETEUR GUÍA DEL COMPRADOR

Part No. Model Page Part No. Model Page

EX630781Caterpillar 3126B, 7.2L.................................................. 1

EX6307822004-1995 Caterpillar 3126B, 7.2L ............................... 1

EX6309562003-1994 Caterpillar 3406E, C-15 14.6L, C-16 15.8L 1



EX6310002002-1996 John Deere 9200 10.5L 6105..................... 4

EX6310012002-1996 John Deere 9300 Tractor 6125, 12.5L ...... 42002-1996 John Deere 9300T Tractor 6125H, 12.5L .. 42002-1996 John Deere 9400 Tractor 6125, 12.5L ....... 42002-1996 John Deere 9400T Tractor 6125H, 12.5L .. 4

EX6310021997-1993 Volvo 12.1L, 420 HP .................................... 51997-1993 Volvo 12.1L, 380 HP .................................... 51997-1993 Volvo 12.1L, 340 HP .................................... 5

EX6310031997-1993 Volvo 12.1L, 420 HP .................................... 51997-1993 Volvo 12.1L, 380 HP .................................... 51997-1993 Volvo 12.1L, 340 HP .................................... 5

EX6310043/1998-1997 Volvo 12.1L, 420 HP ................................. 53/1998-1997 Volvo 12.1L, 380 HP ................................. 53/1998-1997 Volvo 12.1L, 340 HP ................................. 5

EX6310066/2000-6/1997 Volvo 12.1L, 420 HP .............................. 56/2000-6/1997 Volvo 12.1L, 380 HP5 ............................ 56/2000-6/1997 Volvo 12.1L, 340 HP .............................. 5

EX6310079/2002-10/1999 Volvo 12.1L, 420 HP ............................ 59/2002-10/1999 Volvo 12.1L, 380 HP ............................ 59/2002-10/1999 Volvo 12.1L, 340 HP ............................ 5

EX6310086/2002-7/1998 Volvo 12.1L, 420 HP .............................. 56/2002-7/1998 Volvo 12.1L, 380 HP .............................. 56/2002-7/1998 Volvo 12.1L, 340 HP .............................. 5

EX6310092002-1996 John Deere 9300 6125, 12.5L .................... 42002-1996 John Deere 9300T 6125H,12.5L................. 42002-1996 John Deere 9400 6125,12.5L ..................... 42002-1996 John Deere 9400T 6125H, 12.5L................ 4

EX6310102002-1996 John Deere 9200 6105, 10.5L..................... 4

EX6310112002-1996 John Deere 9200 6105,10.5L...................... 42002-1996 John Deere 9300 6125,12.5L ..................... 42002-1996 John Deere 9300T 6125H, 12.5L................ 42002-1996 John Deere 9400 6125, 12.5L..................... 42002-1996 John Deere 9400T 6125H, 12.5L................ 42002-1996 John Deere 9220 6125, 12.5L..................... 42002-1996 John Deere 9320 6125, 12.5L..................... 42002-1996 John Deere 9320T 6125H, 12.5L................ 42002-1996 John Deere 9420T 6125H, 12.5L................ 42002-1996 John Deere 9520T 6125H, 12.5L................ 42002-1996 John Deere 9620T 6125H, 12.5L................ 42002-1996 John Deere 9750 STS 6125H,12.5L .......... 42002-1996 John Deere 9860 STS 6125H, 12.5L ......... 42002-1996 John Deere 7300 6125, 12.5L..................... 42002-1996 John Deere 450 CLC 6125H, 12.5L ............ 42002-1996 John Deere 744J 6125H, 12.5L.................. 42002-1996 John Deere 824J 6125H, 12.5L.................. 4

EX6310122002-1996 John Deere 7400 6125, 12.5L..................... 42002-1996 John Deere 9300 6125, 12.5L..................... 42002-1996 John Deere 9300T 6125H, 12.5L................ 42002-1996 John Deere 9400 6125, 12.5L .................... 42002-1996 John Deere 9400T 6125H, 12.5L................ 42002-1996 John Deere 9220 6125, 12.5L .................... 42002-1996 John Deere 9320 6125, 12.5L .................... 42002-1996 John Deere 9320T 6125H, 12.5L................ 42002-1996 John Deere 9420T 6125H, 12.5L................ 42002-1996 John Deere 9520T 6125H, 12.5L................ 42002-1996 John Deere 9620T 6125H, 12.5L................ 4

EX6310132007-2002 John Deere 7500 6125, 12.5L..................... 42007-2003 John Deere 7700 6125, 12.5L..................... 4

EX6310152006-2001 Volvo 12.1L ................................................... 5

EX6310162006-2002 Volvo 12.1L, 425 HP .................................... 52006-2002 Volvo 12.1L, 435 HP .................................... 5

EX631017 2006-2002 Volvo 12.1L, 465 HP .................................... 5

EX6312622004-1995 Caterpillar 3126B , 7.2L .............................. 1

EX6317532009-1996 Cummins M11, 11.0L, 330E ........................ 1

EX6317562009-1996 Cummins M11, 11.0L, 335 .......................... 1

EX6317582009-1996 Cummins M11, 11.0L, E .............................. 1

EX631760 2009-1996 Cummins N14, 14.0L, 350 ........................... 12009-1996 Cummins N14, 14.0L, 410E ......................... 12009-1996 Cummins N14, 14.0L, 435E ......................... 12009-1996 Cummins N14, 14.0L, 500E ......................... 12009-1996 Cummins N14, 14.0L, ESPIII ...................... 1

14



EX635580 1996-1994 Detroit Diesel 60 Series,11.0L .................. 2

EX635600 1996-1994 Detroit Diesel 60 Series, 12.7 ................... 1

EX635605 1996-1994 Detroit Diesel 60 Series, 11.1L ................. 2



EX636347 2002-1999 Detroit Diesel 50 Series, 8.5L ................... 1

EX636692 2005-2004 Ford Excursion 6.0L .................................... 22007-2004 Ford E-Series 6.0L ...................................... 22007-2004 Ford F250 / F550 6.0L .................................. 22007-2004 Ford F650 / F750 6.0L .................................. 32009-2006 Ford LCF L45, L55 6.0L ................................ 32009-2006 International VT365, 6.0L ........................... 32009-2006 International VT275, 4.5L .......................... 32009-2006 International Maxx Force 5 ..................... 3






EX6370992002-1999 Detroit Diesel 60 Series, 12.7L ................. 1


EX637557 2009-1996 Cummins M11, 11.0L, 250E ........................ 12009-1996 Cummins M11, 11.0L, 280E ........................ 12009-1996 Cummins M11, 11.0L, 310E ........................ 12009-1996 Cummins M11, 11.0L, 315ESP ................... 12009-1996 Cummins M11, 11.0L, 330E ........................ 12009-1996 Cummins M11, 11.0L, 330C ........................ 12009-1996 Cummins M11, 11.0L, 330E ........................ 12009-1996 Cummins M11, 11.0L, 335E ........................ 12009-1996 Cummins M11, 11.0L, 350E ........................ 12009-1996 Cummins M11, 11.0L, 370E ........................ 12009-1996 Cummins M11, 11.0L, 380E ........................ 12009-1996 Cummins M11, 11.0L, 400E ........................ 12009-1996 Cummins M11, 11.0L, ESP ......................... 1

EX631761 2009-1996 Cummins N14, 14.0L, 300E ......................... 12009-1996 Cummins N14, 14.0L, 310E ......................... 12009-1996 Cummins N14, 14.0L, 350E ......................... 12009-1996 Cummins N14, 14.0L, 370E ......................... 12009-1996 Cummins N14, 14.0L, 425E ......................... 1

EX631763 2009-1996 Cummins N14, 14.0L, 435E ......................... 12009-1996 Cummins N14, 14.0L, 460E ......................... 12009-1996 Cummins N14, 14.0L, 500E ......................... 12009-1996 Cummins N14, 14.0L, 525E ......................... 1

EX631764 2009-1996 Cummins N14, 14.0L, 525CE ...................... 1

EX631766 2009-1996 Cummins N14, 14.0L ................................... 1

EX631767 2009-1996 Cummins N14, 14.0L ................................... 1

EX632542 2009-1996 Cummins N14, 14.0L,,350E ......................... 12009-1996 Cummins N14, 14.0L, 430E ......................... 12009-1996 Cummins N14, 14.0L, 460E ......................... 1

EX633089 2004-2003 Ford Excursion 6.0L .................................... 22004-2003 Ford E-Series 6.0L ...................................... 22004-2003 Ford F250 / F550 6.0L .................................. 22004-2003 Ford F650 / F750 6.0L .................................. 32004-2003 International VT365 .................................... 3







EX634945 1990 Detroit Diesel 60 Series, 12.7L ........................... 2


EX635072 2009-2007 Ford F250 / F550 6.4L .................................. 22009-2007 International................................................ 2


EX635575 1996-1994 Detroit Diesel 60 Series, 12.7 ................... 2

15

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EX637560 2009-1996 Cummins N14, 14.0L, 310P......................... 12009-1996 Cummins N14, 14.0L, 330P......................... 1



EX63800AA 1996-1995 Ford E-Series 7.3L ...................................... 21997-1994 Ford F250 / F550 7.3L .................................. 31996-1994 International T444E .................................... 3

EX63801AB 1999.5-1996 Ford E-Series 7.3L ................................... 21999.5-1996 Ford F250 / F550 7.3L ........................... 2, 31999-1997 International T444E .................................... 3

EX63802AC 1996-1994 International T444E .................................... 3

EX63803AD 2003-2000 Ford Excursion 7.3L .................................... 22003-1999.5 Ford E-Series 7.3L ................................... 22003-1999.5 Ford F250 / F550 7.3L ............................... 22003-1999.5 Ford F650 / F750 7.3L ............................... 32003-1999 International T444E ................................... 3

EX63804AE 2003-2000 Ford Excursion 7.3L .................................... 22003-1999.5 Ford E-Series 7.3L ................................... 22003-1999.5 Ford F250 / F550 7.3L ............................... 22003-2002 International T444E ................................... 3

EX63805AF 1999.5-1996 Ford E-Series 7.3L ................................... 21999.5-1996 Ford F250 / F550 7.3L ........................... 2, 3

EX63807BA 1997-1995 International DT466E ................................. 31997-1995 Perkins 1300 EDi ......................................... 5

EX63808BB 1997-1995 International DT466E ................................. 3

EX63809BC 1997-1995 International DT466E ................................. 3

EX63810BD 1997-1995 International I530E ..................................... 31997-1995 Perkins 1300 EDi ......................................... 5

EX63811BE 1999-1997 International DT466E ................................. 3

EX63812BF 1999-1998 AGCO 9675 Tractor ..................................... 11999-1998 Detroit Diesel Series 40E, 8.7L ................. 2 1999-1998 International I530E ..................................... 31999-1998 Perkins 1300 ED i ........................................ 5

EX63813BI 2003-1999 International DT466 ................................... 32003-1999 International DT466E ................................. 32003-1999 Perkins 1300 EDi ......................................... 5

EX63814BJ 1999 Detroit Diesel Series 40E, 8.7L ........................... 21999-1997 International DT466E ................................. 31999 International I530E .............................................. 31999 Perkins 1300 EDi................................................... 5

EX63815BN 2003-2000 Detroit Diesel Series 40E, 8.7L ................. 22003-2000 International HT530 ................................... 32003-2000 International DT530 ................................... 32003-2000 Perkins1300 EDi .......................................... 5

EX63816BP onward-2000 Detroit Diesel Series 40E, 7.6L ........... 22003-2000 International DT466 Transit ...................... 3

EX638489Onward-2003 International DT466E ........................... 3

EX639348 2004-1995Caterpillar 3126B , 7.2L .............................. 1

EX639349 2004-1995 Caterpillar 3126B , 7.2L ............................. 1

EX639350 2004-1995 Caterpillar 3126B , 7.2L ........................1

637001 2002-1988 Detroit Diesel Series 50 & 60 ...........1, 2

16



NOTES

17

CORE GUIDE INFORMATION SUR LES “CORES” INFORMACION DE CASCOS

CORE

INFO

RMAT

ION

CORE RETURN POLICY

DELPHI A-Series Electronic Unit Injector (EUI) for JOHN DEERE & VOLVO

Core returns must meet the following criteria:

Units must be properly identified with their part number.

Units must be returned as off of the engine-assembled and complete.

Fire damaged injectors will not be accepted.

Heavily corroded cores will not be accepted.

Unacceptable cores will be scrapped immediately and no credit will be issued.

Core and warranty units not returned in the original box will receive no credit.

Cores must be returned within 12 months from the date of purchase.

Seized cores will not be accepted. To determine if a core is seized see the illustration below

Cores will be accepted for any of the exchange injectors within the specific group classification.

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Group classification of cores:

Delphi PartNumbers Eligible Core Part Numbers

Group 1ZJD-AJ

EX631000, EX631001, EX631009, EX631010

RE63052, RE64866, RE68665, RE68806, RE504468, RE504469, RE505262, RE505318, RG27867, RG27869, RG29930, RG29933, RG33957, RG33958, SE501952, SE501953, SE501954, SE501955

Group 2ZJD-A3Y

EX631011, EX631012, EX631013

RE504092, RE505207, RE505430, RE505967, RE508490, RE508491, RE517658, RE517659, RE517660, RE517661, RE517662, RE517663, RG33967, RG30742, RG31717, RG31719, RG33966, RG33968, SE501956, SE501957, SE501958

Group 3ZV-A0V

EX631002, EX631003, EX631004, EX631005 1547287, 1547909, 3964404, 8112660, 8112557, 8113092

Group 4ZV-A1W

EX631006 8113180, 8170966

Group 5ZV-A3Y

EX631008, EX631007 3169521, 8170998, 8113411, 8113837

Example: If you purchased EX631012 you can return any of the part numbers listed in Group 2 ONLY.

Distance from the top of the spring to the spring base should be no less than:

• 2.63 inches (66.8 mm) for ‘J’ & ‘Y’ body types

• 2.68 inches (68.3 mm) for ‘V’ & ‘W’ body types

To identify the different types of Delphi EUI bodies, look on the flat side of the injector beneath the actuator. There should be a two or three letter code. The first letter identifies the body type.

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CORE RETURN POLICY

DELPHI E-Series Electronic Unit Injector (EUI) VOLVO









Seized cores will not be accepted. To determine if a core is seized see the illustration below.


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• 2.68 inches (68.3 mm)


Delphi PartNumbers Eligible Core Part Numbers

Group 1ZV-E1FE EX631015 20440388, 85000071

Group 2ZV-E3 EX631016, EX631017 20810168, 20810171, 85000416, 85000417


E1 Series E3 Series

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CORE

INFO

RMAT

ION

CORE RETURN POLICY

Delphi Remanufactured Detroit Diesel Series 50 & 60 Electronic Unit Injectors (EUI)









Seized cores are not acceptable. To determine if a core is seized see the illustration below.


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Distance from the top of the follower to the spring base should be no less than:

• 3.125 inches (79.375 mm) for ‘LP’ & ‘HP’ body types

• 3.50 inches (88.9 mm) for ‘LS’ body types


Delphi Part Numbers Eligible Core Part Numbers

Group 1ZDDC-LP

EX634785, EX634795, EX634865, EX634870, EX634935, EX634940, EX634945, EX634970

5234785, 5234795, 5234865, 5234870, 5234935, 5234940, 5234945, 5234970

Group 2ZDDC-HP

EX635550, EX635575, EX635580, EX635600, EX635605, EX635695, EX635915, EX636347, EX637466, EX637650

5235550, 5235575, 5235580, 5235600, 5235605, 5235695, 5235915, 5236347, 5237466, 5237650

Group 3ZDDC-LS

EX636977, EX636978, EX636980, EX636981, EX637045, EX637099, EX637466, EX637635, EX637650

5236977, 5236978, 5236980, 5236981, 5237045, 5237099, 5237466, 5237635, 5237650


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CORE RETURN POLICY

Delphi Remanufactured Cummins Celect Injectors (EUI)










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Group 1ZB-CC1

EX632542 3652542, 3073995, 3081315

Group 2ZB-CC2

EX631753, EX637557, EX631756, EX631758

3087557, 3411752, 3084589, 3411753, 3095040, 3087734, 3609922, 3166395

Group 3ZB-CC3

EX631763, EX631761, EX637560, EX631760, EX631764, EX631766 EX631767

3087560, 3087733, 3083846, 3411759, 3411767, 3411385, 3411760, 3087558, 3083848, 3087807, 3411761, 3411764, 3411765, 3411381, 3609796, 3411763, 3095086, 3087788, 3411762, 3087556, 3411766, 3409975, 3411691, 3088178, 3096662, 3408300, 3408303, 3084473

Example: If you purchased EX631763 you can return any of the part numbers listed in group 3 ONLY.

Please see page 31 within the Technical Section for a Technical Note regarding bias spring failures.

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CORE

INFO

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Group 1ZEX633089

EX633089 3C3Z-9E527-ABRM, 3C3Z-9E527-AE, 3C3Z-9E527-EARM, 3C3Z-9E527-EBRM, 3C3Z-9E527-ECRM, 18430898C95, 1843481C94, 1843481C95, 1845879C91, 1878282C91, 238988

Group 2ZEX636692

EX636692 4C3Z-9E527-AA, 4C3Z-9E527-BRM, 1844751C2, 1845150C92, 1846692C92, 1878285C91, 1879998C91, 187774C1, 238989

Group 3ZEX638489

EX638489 1848489C91


CORE RETURN POLICY

Delphi Remanufactured Siemens G2 Injectors (HEUI)










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CORE RETURN POLICY

Delphi Remanufactured Siemens Piezo Injectors








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Group 1ZEX635072

EX635072 8C3Z-9E527-A, CN5016, 1875072C91


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Delphi PartNumber Eligible Core Part Numbers

Group 1ZEX63800AA

EX63800AA 1816187C3, 1821836C3, 1822800C95, F81Z-9E527DRM, F4TZ-9VE527AARM, F7TZ-9E527ARM, AP63800AA

Group 2ZEX63801ABZEX63805AF

EX63801AB, EX63805AF

1822803C1, 1824582C94, 1825125C1, 1833641C1, F81Z-9E527BRM, F7TZ-9E527BRM, F61Z-9VE527BRM, F61Z-9VE527RM, AP63801AB

Group 3ZEX63802AC

EX63802AC 1822890C1, 1824455C94, 1824456C96, AP63802AC

Group 4ZEX63803ADZEX63804AE

EX63803AD, EX63804AE

1831487C92, 1831550C1, 1831551C1, 1833645C1, 1833646C92, 1833647C91, F81Z-9E527CRM, 5C3Z-9VE527BRM, F81Z-9E527EARM, XC3Z-9E527AARM, 5C3Z-9VE527ARM, AP63803AD, AP63804AE

Example: If you purchased EX63803AD you can return any of the part numbers listed in group 4 ONLY.

CORE RETURN POLICY

Light Duty Hydraulic Electronic Unit Injectors (HEUI®)





Heavily corroded cores are not acceptable.





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Delphi Part Number Eligible Core Part Numbers

Group 1ZINT CLASS 1

EX63807BA, EX63808BB, EX63809BC

181934C1,1819834C1, 1823736C94, 1824739C1, 1824740C1,1824742C91, 1824743C91, 1824917C2, 1824918C2, 1824919C2,1824928C94, 1824929C94, 1824930C94, 2593588C91, 2593589C91,2593590C1, AP63805BA, AP63806BB, AP63807BC

Group 2ZINT CLASS 2

EX63810BD 1824741C2, 1824744C94,1824920C2, 1824931C94, 2593591C91, AP63808BD

Group 3ZINT CLASS 3

EX63811BE 1824839C94, 1829837C2, 1829838C94, 1829839C93, 1829839C94, 1829926C2, 2593592C91, AP63809BE

Group 4ZINT CLASS 4

EX63812BF, EX63813BI, EX63814BJ, EX63815BN, EX63816BP

1830094C92, 1830145C91, 1830146C92, 1830146C93, 1830146C94, 1830147C2, 1830148C2, 1830559C91, 1830560C2, 1830561C92, 1830562C2, 1830570C92, 1830571C2, 1830572C92, 1830572C93, 1830573C2, 1830691C1, 1830692C91, 1830693C1, 1830694C91, 1830694C92P, 1830694C93, 1830740C92, 1830741C92, 1830741C92P, 1830741C93, 1836250C1, 1836251C91, 1836252C91, 1836253C1, 2593593C91, 2593594C91, 2593595C91, 2593596C91, 2593597C91, AP63810BF, AP63811BI, AP63812BJ, AP63813BN, AP63814BP

Example: If you purchased EX63809BC you can return any of the part numbers listed in group 1 ONLY.

CORE RETURN POLICY

Medium Duty Hydraulic Electronic Unit Injectors (HEUI®)










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CORE

INFO

RMAT

ION



Group 1ZEX630956

EX630956 102-6236, 109-5038, 117-0481, 118-7929, 118-9027, 140-8951, 159-2631 191-3002, 211-3022, 10R0956, 10R2782, OR4332, OR4895, OR9256

Group 2ZEX630957

EX630957 102-2014, 103-4562, 109-5020, 117-0482, 118-8010, 118-9030, 140-8993, 159-2479, 191-3003, 211-3023, 10R0957, 10R2781, 10R8501, OR4119, OR4300, OR4331, OR4894, OR9257

Group 3ZEX630958

EX630958 102-6230, 117-1146, 117-1148, 118-9035, 152-3680, 191-3004, 211-3024, 211-3027, 10R0958, 10R2780, OR4118, OR4668, OR4893, OR9258


CORE RETURN POLICY

Delphi Remanufactured Caterpillar 3406E Injectors (EUI)









Seized cores will not be accepted. To determine if a core is seized see the illustration below.

Cores will be accepted for any of the exchange injectors within the specific group classification..

Cores must not have broken tips.

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• 3.79 inches (96.34mm)

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Group 1Z3126 CLASS 1

EX639348 EX631262

145-9360, 155-1819, 173-1012, 173-4566, 173-9379, 188-1320, 203-3771, 204-6714, 222-5963, 222-5965, 10R1262, OR9348

Group 2Z3126 CLASS 2

EX639349EX639350EX630781EX630782

126-0499, 131-7150, 141-7837, 173-1013, 173-4059, 173-9267, 173-9268, 173-9272, 177-4754, 178-0198, 178-0199, 196-1401, 196-4229, 197-7107, 198-6605, 199-6065, 205-1285, 222-5926, 222-5967, 222-5972, 10R0781, 10R0782, OR9349, OR9350


CORE RETURN POLICY

Delphi Remanufactured Caterpillar 3126B Injectors (HEUI®)










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Technical informaTion informaciÓn TÉcnica informaTion Technique

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Technical informaTion

Subject: Fault Finding Engine Misfire on Series 60® Applications

This note is designed to help diagnose “on engine” if a Series 60® injector is faulty, or whether the fault is due to an engine component or setting.

Troubleshooting Procedure

a) ensure the correct injector calibration setting is used. The process for overchecking and resetting this calibration code can be obtained from the engine manufacture. The location of the calibration code on Delphi remanufactured Series 60® injector is shown in figure 1.

fig 1.

b) if the correct code is set and the injector continues to misfire it will then be necessary to check the following:

• check for correct valve clearance

• check for correct injector height

• check for worn or damaged camshaft lobes and rollers

c) if the injector passes all of the checks in section b, follow the engine manufacturers troubleshooting procedures to check for a faulty injector.

d) if the injector/engine passes all of the previous procedures, the electronic control module (ecm) could be at fault. There is currently no overcheck procedure for the ecm; if the ecm is faulty it must be replaced.

00

Injector Code

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Subject: DDC Series 60® injector gaskets

Series 60 cores are being returned with two or more sintered steel gaskets on the tip of the injector.

The design of the Series 60 cylinder head is such that, the tip of the injector seals against a copper tube that is inserted in the cylinder head to create a water and gas tight seal.

The engine manufacturer recommends that the copper tube is replaced at the time of engine overhaul. in between overhauls, if an injector is removed and the copper tube is being reused, a sintered steel gasket (DDc part number 23511870) must be installed. The gasket slides over tip of the injector to create a seal between the injector and the copper tube.

The gasket positions the spray angle of the tip upward roughly 0.5mm. if multiple gaskets are used this would position the spray angle too high in relation to the piston dome, possibly resulting in damage to the piston / piston liner and / or poor engine performance / fuel economy.

if it is necessary to use the sintered steel gasket, only one gasket should be used.

This note is for information purposes only. engine manufacturers’ installation procedures should always be followed.

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Subject: Availability of Detroit Diesel Series 60® Injector R5236952

Detroit Diesel made a running supersession on one of their Series 60® injectors. injector r5236952 (not in our program) has been superseded as follows:

Model Year Engine Code OEM Part Number Delphi Part Number

<= 1999 applications non-BK r5237466 eX637466

>= 1999 applications BK r5237650 eX637650

injectors do not have to be changed in complete sets. They can be interchanged with the original part number (r5236952) individually.

all manufacturers’ names, part numbers, symbols and descriptions are used for reference purposes only and do not imply that any part listed is the product of these manufacturers.

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SUBJECT: Delphi Reman Celect EUI – ‘No Fault Found’ Analysis

We have received a number of units returned for warranty consideration with the customer complaint of either misfire or low power. after analysis of these units, we have found many instances of ‘no fault found’.

We believe that many of these returns may be the result of incorrect installation of the celect injector in the engine, most notably excess injector clamp capscrew torque. excessive torque can cause the timing plunger to stick, resulting in the misfire or low power complaint. once the injector is removed from the engine and the excessive clamping force is removed, the timing plunger may free up resulting in the ‘no fault found’ analysis.

in our ongoing effort to improve customer satisfaction (by reducing the instance of this type of failure) we have increased the size of the ‘cautionary’ sticker affixed to the eui Vci bag. an example is shown below. This should help convey to the installer, the need for using the correct torque value.

as always, to ensure proper operation of the eui it is recommended that engine manufacturer’s installation procedures are followed.

if you have any questions regarding this procedure, please feel free to contact the Diesel Technical hot line at (800) 521-4784.

CAUTION

Excess injector clamp capscrew torque can cause timing plunger sticking on Celect type injectors

Injector capscrew torque

91N14 & 94N14 = 30 FT LBS.

91L10 & 94M11 = 55 FT LBS.

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SUBJECT: Bias Spring Inspection on Reman Celect EUI

many failures can be avoided by following the engine manufacturer’s procedures during installation of the injector. not following the proper procedures can result in costly down time for your customer.

in some cases, during our analysis of warranty returns we have found a broken ‘bias spring’ and subsequent ‘hammering’ on the end of the timing plunger. further review of the warranty claim indicated the typical customer complaint on the engine is misfire.

a failure of this type is the result of incorrect injector to rocker arm clearance (lash) on the engine. To reduce the instance of this type of failure, it is recommended that the latest engine manufacturer’s installation procedures are followed during lash adjustment of the rocker arm assembly.

Important Note: Faults of this type are not warrantable.

To improve your ability to provide a timely response to your customer when an injector is returned for warranty consideration, the following procedure can be used diagnose this type of failure.

1. clean the exterior of the injector.2.

a. if the spring retainer (see a fig. 1) is held in place by two small screws, slightly flex the spring retainer to free the link/coupling assembly, spring and lower spring retainer. (Do not remove the spring retainer screws or overflex the spring retainer).

b. if the spring retainer (see a fig. 1) is held in place by one large screw (see B fig. 1), you do not need to flex the spring retainer. instead remove the screw and spring retainer to gain access to the timing plunger and bias spring.

3. The timing plunger and bias spring can now be removed to inspect for damage.4. replace the components after inspection. note: You may need to slightly flex the spring

retainer back to its original position to retain the link/coupling assembly. if you removed the single large spring retaining screw re-torque it to 47.5 nm.

if you have any questions regarding this procedure, please feel free to contact the Diesel Technical hot line at (800) 521-4784.

fig. 1

AB

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NOTES

Delphi Remanufactured InjectorWarranty Coverage

No More Guessing No More Questions

Product Time Mileage/Hours R&R 90 Day

No Hassle

Caterpillar HEUI® 3126B 12 months unlimited

Caterpillar 3406E 12 months unlimited

Cummins Celect® 24 months 125,000 miles 3,600 hours

DDC® Series 50 & 60 12 months unlimited

HEUI®

Light Duty and Medium Duty 14 months unlimited

Siemens G2 Ford & Navistar 12 months unlimited

Siemens Piezo Ford & Navistar 12 months unlimited

John Deere 12 months unlimited

Volvo A - Series 12 months unlimited

Volvo E - Series 12 months unlimited

Delphi Diesel AftermarketTroy, MI USA • www.delphi.com

1-800-521-4784

Distributed by Distribué par Distribuido por:

Litho U.S.A. 07/10 DDCU101B

The Delphi Consumer/Retail logo is a trademark of Delphi Corporation.Le logo Consommateur/Détail Delphi est une marque de commerce de Delphi Corporation.

El logo Delphi Consumidor/Minorista es una marca comercial de Delphi Corporation.

2010/2011 - numeralkod

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