20100406 tnbd presentation meeting

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    Prototype Development of 

    Automated Ring Main Unit SystemTNB DistributionPresentation Meeting

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    Project Background

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    RMUs Presently Used

    • What is an RMU?

    • Who operates it?

    • Are there safety concerns?

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    RMU Operation

    • Opening/cosing ofthe load break switchor earthing switch! "ey/e#er Pushe$ to o#erco%e spring force

    Turn &'( at )*' N+% ,coc-.ise or countercoc-.ise $epen$ing on usage0

    •  Who operates it?

    •  Are there safety concerns?

    • 1an it function re%otey?

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    Project Objectives

    • To $esign a %otori2e$ retrofit for auto%aticoperation of ,34560 Ring Main Unit ,RMU0 asper technica specifications pro#i$e$ by TNBDistribution+

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    ustomer Re!uirements

    • ??

    • ??

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    Deliverables

    • A prototype RMU Motori2ation Unit foroperation of %anuay operate$ 3456 Ring MainUnits+

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    Project "mpact

    • The propose$ syste% .ou$ be abe to s.itch theRMU brea-ers in a safe %anner #ia re%otecontro+

    • Re$uce $o.nti%e #ia re%ote operation an$enhance the safety of TNB7s personne by

    ei%inating the nee$ for %anua operation of theRMU+

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    Project Met#odology

    8tages of prototype $e#eop%ent!

    9+ Tor:ue an$ $i%ension %easure%ents

    *+ 8tu$y of Actuation Mechanis%

    ;+ 5rip fra%e $esign an$ %ateria seection

    + Testing 4 Trias

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    RMU AutomationOperational Block Diagram

    M9

    M*

    M;

    Manua pushreays 4n$icators

    Microcontroer

    Motor Dri#er . %a@ current i%it

    *D19'A 

    81ADA 

     Auto/Re%oteCoca/Manua1W 

    Coca/Manua11W 

    Coa$ s.itch i%it s.itch

    Po.er 8uppy Unit

    1W/11W contro signa

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    omponents $ist

    9+ Po.er suppy unit

    *+ 5rip 3ra%e

    ;+ Motor Mounting Rais Asse%by 

    +  Auto/Manua 1a% 8eector 8.itch

    + Push Po.er Reays+ Ci%it/position 8ensors

    &+ 5eare$ D1 Motors

    9'+ Misceaneous

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    %eatures

    9+ Cight.eight ,re:uire ony one person for%ounting 4 instaation0

    *+ 8i%pe gripping an$ ho$ing %echanis%

    ;+ Rea$y for re%ote an$ oca operation

    + Motor o#ercurrent protection

    + Response ti%e of E = secon$s

    + Motor interoc- operation

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    &stimated osting' per ()* RMU

    +, motor set-• Mechanica .or-s ,%otor %ounting an$ grip

    fra%e0 F ) RM9;''

    • 5eare$ %otors F ; @ RM''• 1ontroer F RM

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    nitia sur#ey an$ testing in C8A8

    nitia %otor seection

    Coa$ brea-er s.itch si2ing

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    Motor %ount an$ tor:ue testing

    1ontinuation of %otor seection

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    D1 Motor on %ount

    Testing tor:ue capabiity 

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    3urther testing on actua 345 RMU

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    Procurement of .est Bed RMU

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    "nstallation of Mount on /rip %rame

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    Motor %ount instae$ on grip fra%e on an 345 RMU

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    Rear #ie. of gripping ca%p

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    %0/ 11.. and 11. RMUs in U2".&2

    GGT 345 RMU GGTT 345 RMU

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    /rip %rame

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    Detac#able Motor Mounting Rail Assembly

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    Motor Selection and .esting 3 "$SAS

    ;'D1 1ircuit Brea-er Motor

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    /earbo4 %ailure 3 Specified .or!ue (526m

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    S7itc#ing 8ey %ailure

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    .esting on RMUs in U2".&2

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    Pay i$eo

    Motor Mounting Rail Assembly

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    Pay i$eo

    Motor Mounting Rail Assembly

    http://mvi_5199.avi/http://mvi_5199.avi/

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    .#ank you9

    Huestions 4 Discussions

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    .imeline

    Month 1 Month 2 Month 3 Month 4

     ActuationMechanis% Assy 

    3abrication an$assy 

    Test an$ Trias

    1ross 8i$e

    Tra#ersing Assy 

    Design an$

    Procure%ent 3abrication

     Actuation an$

    1ross si$eintegration

    Test an$ Trias

    8ensors 4 Aign%ent

    8eection Procure%ent ntegration Test an$ Trias

    Po.er 4 1ontros8yste%

    8eection an$Procure%ent

    Progra%%ing Test an$ Trias

    Net.or-ing an$1o%%unication

    PD8B

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    Uniten Procurement Procedures

    Quotation aue! I RM 9'' " 3oat perio$! ; 9< $aysMin+ ! ; co%panies

    Tender aue! J RM 9'' " 3oat perio$! 9< *9 $aysMin+ ! = co%panies