2010 hose catalog - industrial hose and · pdf file · 2013-05-19dixon specialty...

Dixon Specialty Hose2010 Hose Catalog

2 888.226.4673 · dixonspecialtyhose.com DSH810

Table of Contents

GSM Hose and Fittings ............................................................................................................................................ 3-10 hose design and critical risk factors ............................................................................................................................. 3 water hose - 350E ........................................................................................................................................................ 4 air hose - 460E ............................................................................................................................................................. 4 oxygen hose - 256E ..................................................................................................................................................... 5 BOF oxygen lance hose - LW65 ................................................................................................................................... 5 natural gas hose - 524E ............................................................................................................................................... 6 steam hose - 769E ....................................................................................................................................................... 6 black liquor hose - 800E ............................................................................................................................................... 7 GSMhosefittings ......................................................................................................................................................... 7 hydraulic 100R2 ........................................................................................................................................................... 8 hydraulic 100R12 ......................................................................................................................................................... 8 hydraulic 100R13 ......................................................................................................................................................... 9 hydraulicfittings ........................................................................................................................................................... 9 Why choose Dixon Hose? .......................................................................................................................................... 10

Metal Hose and Fittings ......................................................................................................................................... 11-15 DA0, DA1, DA2, GAM - annular, stand pitch ...............................................................................................................11 D80, D81, D82 - annular, close pitch, GAM ............................................................................................................... 12 D90, D91, D92 - high pressure, close pitch, GAM ..................................................................................................... 13 GA1, GA2 - annular, standard pitch, GAM ................................................................................................................. 14 metalhosefittings ...................................................................................................................................................... 15PTFE Hose and Fittings ......................................................................................................................................... 16-20 WSB,BSB(NominalSmoothBore)andfittings .................................................................................................... 16-17 WOC, BOC (True ID Convoluted Hose) ..................................................................................................................... 18 WTB, BTB (Smooth Bore True ID Heavy Wall) .......................................................................................................... 18 PTFEfittings ............................................................................................................................................................... 19 Flare Through PTFE assemblies ................................................................................................................................ 20 optional hose and accessories ................................................................................................................................... 21 crimpspecifications nominal smooth bore hose ...................................................................................................................................... 22 open pitch convoluted true bore hose ..................................................................................................................... 22 true ID heavy wall smooth bore hose ...................................................................................................................... 22 minimum die crimp chart ......................................................................................................................................... 22 rubber covered PTFE hose ..................................................................................................................................... 23 Technical Information ............................................................................................................................................ 23-34 PTFE hose cutting options ......................................................................................................................................... 23 selection criteria S.T.A.M.P.E.D. ................................................................................................................................. 26 temperature adjustment factors ................................................................................................................................. 27 pressurelossandflowvelocity .................................................................................................................................. 28 classificationofmotion .......................................................................................................................................... 28-29 assembly installation ............................................................................................................................................. 30-31 glossary ................................................................................................................................................................. 32-34

Product Warranty ........................................................................................................................................................ 35

This catalog is intended as a product offering. It is not intended to be a user or technical manual. Information in this catalog is subject to change without notice. All users and distributors of products sold through this catalog should contact Dixon Specialty Hose with questions of use, compatibilities, coupling procedures and life of product. Dixon's full-time engineering and test staff is always available to recommend uses and to assist distributors and users with any questions.

3888.226.4673 · dixonspecialtyhose.comDSH810

GSM Hose

GSM Hose Design and Critical Risk Factors

GSM hose not flexed• dual half oval spirals• galvanized steel (stainless and aluminum available)• ball-joint, overlapping surfaces• nointerlockingorcorrugationstoinhibitflexing

GSM flexed• convex surfaces glide over each other• inner hose will not kink or collapse• superior bending radii• multiple plane bending permitted

Insulation, composed of various layers, protects the assembly from external heat.

Ball-joint armor of galvanized, stainless steel or aluminum offers resistance to external abuse, kinking and heat.

Inner hose is designed for material to be handled: steam, water, oxygen, chemicals,hydraulicfluids,etc.Tubeis compatible with the medium being transferred.

Working pressure of hose will be designed to meet application.

GSM BOP hose tested at 2000°F, 2,000,000 BTU's at 5,000 PSIWP.


GSM Hose

Water HoseApplication: Water cooling applications and the transfer of water involving heat and external abrasionSpecification: 350ETemperature:Temperatureratedependsonthespecificapplication,consultfactory.Tube: 3/8" - 3" = nitrile blend / 4" - 10" SBRReinforcement: Combination of textile and metal reinforcement, 4" and above have metal helical wireCover: 3/8" - 3" = neoprene / 4" - 10" SBRSpecial Features: Heat resistant insulation to 1000°F and GSM Ball Joint Armor available in galvanized steel or stainless steel

Part #Hose Dimension Bend Radius PSI Approximate Weight /

Ft. Lbs.ID Approximate OD Dynamic Static Working Burst350E-06350E-08350E-12350E-16350E-20350E-24350E-32350E-40350E-48350E-64350E-80350E-96350E-128350E-160

3/8"½"¾"1"

1-¼"1-½"

2"2-½"

3"4"5"6"8"10"

52/64"1-15/64"1-22/64"1-42/64"1-60/64"2-18/64"2-50/64"3-18/64"4-8/64"5-36/64"7-50/64"7-45/64"10-7/64"

12"

2.5"3"4"5"

7.5"9"

12"16"20"36"44"48"58"72"

2"2.5"3"4"5"8"

10"13"17"24"30"36"48"60"

200500500500500500500400400150150150150150

80020002000200020002000200016001600600600600600600

11.11.41.82.42.93.84.56111820

27.535

Air Hose

Application: Air service where heat and external abrasion are presentSpecification: 460ETemperature:Temperatureratedependsonthespecificapplication,consultfactory.Tube: nitrile blendReinforcement: Combination of textile and metal reinforcement, 4" and above have metal helical wireCover: neopreneSpecial Features: Heat resistant insulation to 1000°F and GSM Ball Joint Armor available in galvanized steel or stainless steel.


Ft. Lbs.ID Approximate OD Dynamic Static Working Burst460E-06460E-08460E-12460E-16460E-20460E-24460E-32460E-40460E-48

3/8"½"¾"1"

1-¼"1-½"

2"2-½"

3"

52/64"1-15/64"1-22/64"1-42/64"1-60/64"2-18/64"2-50/64"3-18/64"4-8/64"

2.5"3"4"5"

7.5"9"

12"16"20"

2"2.5"3"4"5"8"

10"13"17"

200500500500500500500400400

80020002000200020002000200016001600

11.11.41.82.42.93.84.56


GSM Hose

Oxygen Hose

Application: Oxygen service where heat and external abrasion are presentSpecification: 256ETemperature:Temperatureratedependsonthespecificapplication, consult factory.Tube: neopreneReinforcement: Combination of textile and metal reinforcement, 4" and above have metal helical wireCover: neopreneSpecial Features: Heat resistant insulation to 1000°F and GSM Ball Joint Armor available in galvanized steel or stainless steel.


Ft. Lbs.ID Approximate OD Dynamic Static Working Burst256E-06256E-08256E-12256E-16256E-20256E-24256E-32256E-40256E-48256E-64256E-96

3/8"½"¾"1"

1-¼"1-½"

2"2-½"

3"4"6"

60/64"1-17/64"1-19/64"1-45/64"1-52/64"2-18/64"2-53/64"3-27/64"3-45/64"5-36/64"7-1/4"

3"3.5"4.5"6"

8.5"10"13"16"18"36"---

2.5"3"

3.5"5"7"9"11"13"15"24"---

500500500500500500300300300300300

20002000200020002000200012001200120012001200

11.251.82

2.8345

6.2511

BOF Oxygen Lance Hose

Application: For the critical transfer of oxygen to the basic oxygen furnaceSpecification: LW65Temperature:Temperatureratedependsonthespecificapplication, consult factory.Tube: Smooth bore-high quality neopreneReinforcement: Combination of textile and metal reinforcement, 4" and above have metal helical wireCover: smooth neopreneSpecial Features: Heat resistant insulation to 1000°F and GSM Ball Joint Armor available in galvanized steel or stainless steel.


Ft. Lbs.ID Approximate OD Dynamic Static Working BurstLW65-64LW65-80LW65-96LW65-128

4"5"6"8"

5-36/64"6-50/64"7-45/64"

10"

36"44"52"64"

24"30"36"50"

300300300300

1500150015001500

111820

27.5


GSM Hose

Natural Gas Hose

Application: Natural gas systems, oxy-fuel burners. Used in applications to convey natural gas in areas of heat and abrasion.Specification: 524ETemperature:Temperatureratedependsonthespecificapplication, consult factory.Tube: neopreneReinforcement: Combination of textile and metal reinforcement, 4" and above have metal helical wireCover: neopreneSpecial Features: Heat resistant insulation to 1000°F and GSM Ball Joint Armor available in galvanized steel or stainless steel.


Ft. Lbs.ID Approximate OD Dynamic Static Working Burst524E-06524E-08524E-12524E-16524E-20524E-24524E-32524E-40524E-48524E-64

3/8"½"¾"1"

1-¼"1-½"

2"2-½"

3"4"

60/64"1-17/64"1-19/64"1-45/64"1-52/64"2-18/64"2-53/64"3-27/64"3-45/64"5-36/64"

3"3.5"4.5"6"

8.5"10"13"16"18"36"

2.5"3"

3.5"5"7"9"11"13"15"24"

500500500500500500300300300300

2000200020002000200020001200120012001200

11.251.82

2.8345

6.2511

Steam Hose

Application: Steam service used in applications to convey steam in areas of heat and abrasionSpecification: 769ETemperature: Butyl blend tube rated at 450°F. Temperature rate dependsonthespecificapplication,consultfactory.Tube: butyl blendReinforcement: wire braidCover: EPDMSpecial Features: Heat resistant insulation to 1000°F and GSM Ball Joint Armor available in galvanized steel or stainless steel.


Ft. Lbs.ID Approximate OD Dynamic Static Working Burst769E-08769E-12769E-16769E-20769E-24769E-32769E-40769E-48

½"¾"1"

1-¼"1-½"

2"2-½"

3"

1-15/64"1-34/64"1-54/64"2-8/64"2-26/64"

3"3-24/64"4-9/64"

3"6"8"11"13"14"16"19"

2.5"3"5"6"7"8"

10.5"13"

250250250250250250250250

25002500250025002500250025002500

1.252

2.253

3.54.5

6.257.5


GSM Hose

Black Liquor Hose

Application: Black Liquor service used in application to convey Black Liquor in areas of heat and abrasionSpecification: 800ETemperature: Rating at 450°F. Temperature rate depends on the specificapplication,consultfactory.Tube: butyl blendReinforcement: wire braidCover: EPDMSpecial Features: Heat resistant insulation to 1000°F and GSM Ball Joint Armor available in galvanized steel or stainless steel.


Ft. Lbs.ID Approximate OD Dynamic Static Working Burst800E-08800E-12800E-16800E-20800E-24800E-32800E-40800E-48

½"¾"1"

1-¼"1-½"

2"2-½"

3"

1-15/64"1-34/64"1-54/64"2-8/64"2-26/64"

3"3-24/64"4-9/64"

3"6"8"11"13"14"16"19"

2.5"3"5"6"7"8"

10.5"13"

250250250250250250250250

25002500250025002500250025002500

1.252

2.253

3.54.5

6.257.5

GSM and Dixon Hose Fittings

Type CarbonSteel Brass 304

Stainless316

Stainless Malleable Iron

male NPTmale NPT with ferruleFJICunion150#and300#fixedflange150#and300#floatingflangevictaulic groovedDixon ground jointDixon cam and groove

XXXXXXXX---

XX---------------XX

XXXXXXX------

XXXXXXXXX

---X---X------------X

male NPT male NPT with ferrule female JIC union 150# and 300# fixed flange

150# and 300# floating flange victaulic grooved Dixon ground joint Dixon cam and groovebarrel crimp


Application: Hydraulic service used in application, used in areas of heat and abrasion.Specification: 100R12XHRGSMTemperature:Temperatureratedependsonthespecificapplication, consult factory.Tube: synthetic rubberReinforcement: 4 - wire braidCover: synthetic rubberSpecial Features: Heat resistant insulation to 1000°F and GSM Ball Joint Armor available in galvanized steel or stainless steel.

Part # Hose Dimension ID

Bend Radius Static

WorkingPSI

Approximate Weight / Ft. Lbs.

100R12XHR-04100R12XHR-06100R12XHR-08100R12XHR-10100R12XHR-12100R12XHR-16100R12XHR-20100R12XHR-24100R12XHR-32

¼"3/8"½"5/8"¾"1"

1-¼"1-½"

2"

N/A5"7"8"

9.5"12"

16.5"20"25"

N/A40004000400040004000300025003000

N/A1.031.251.51.8

2.843.7

4.355.3

GSM Hose

Hydraulic 100R2

Hydraulic 100R12

Application: Hydraulic service used in application, used in areas of heat and abrasion.Specification: 100R2XHRGSMTemperature:Temperatureratedependsonthespecificapplication, consult factory.Tube: synthetic rubberReinforcement: 2 - Wire braidCover: synthetic rubberSpecial Features: Heat resistant insulation rated to 1000°F and GSM Ball Joint Armor available in galvanized steel or stainless steel.


Bend Radius Static

PSIRating


100R2XHR-04100R2XHR-06100R2XHR-08100R2XHR-10100R2XHR-12100R2XHR-16100R2XHR-20100R2XHR-24100R2XHR-32

¼"3/8"½"5/8"¾"1"

1-¼"1-½"

2"

3"4"6"7"

8.5"10"

14.5"18"22"

580050004250275031252500225018001300

0.781.011.191.371.642.583.61

44.97


GSM Hose

Hydraulic 100R13

Type CarbonSteel Brass 304

Stainless316

Stainless Malleable Iron

male NPTFJICFJICFJIC90FJIC45code 61code 61 90code 61 45

XXXX---XXX

------------------------

XXXXXXXX

------------------------

------------------------

male NPT

FJIC

code 61 45code 61

FJIC45

code 61 90

FJIC90

Hydraulic Fittings


Bend Radius Static

PSIRating


100R13XHR-12100R13XHR-16100R13XHR-20100R13XHR-24100R13XHR-32

¾"1"

1-¼"1-1½"

2"

9.5"12"

16.2"20"25"

5,0005,0005,0005,0005,000

1.051.322.463.164.78

Otherfittingsareavailable,pleaseconsultDixonSpecialtyHoseforadditionalinformation.


Why Choose Dixon Specialty Hose for Metal, PTFE, or GSM?

DSH Metal Hose

DSH PTFE Hose

DSH GSM Hose

When the load of pressure, temperature, media, or environment exceed the limitations of a rubber or PTFE lined transfer hose, Dixon Spe-cialtyHose(DSH)canassistinthecarefulselectionofthecorrectflexiblemetalhoseproductforyourapplication.Flexiblemetalhoseisoftenemployedtoachieveliberalflexibilitywhileaccommodatinghighoperatingpressures(insomecasesbeyond4,000psi)orarangeof design temperatures from cryogenics to 1,500°F. The metal hose lining commonly known as the carrier and its reinforcing braids are available in T321, T316L, or T304 stainless steel. For the transfer of more aggressive chemicals, DSH offers corrugated metal hoses of Monel, Hastelloy, Inconel, and Bronze.Dixon Specialty metal hoses are manufactured in accordance with ISO 10380, Type 1. All DSH completed assemblies are fabricated by experiencedprofessionallytrained,ASMEcertifiedwelders,ensuringutmostsafetyandexpertworkmanshipmatchedbyfewinthe industry. Following its fabrication, every DSH metal hose is closely inspected, leak tested and properly packaged for shipment. Turn to Dixon, the Right Connection, to offer the right solution for your metal hose requirements. Please refer to pages 11-15 for more information.

DixonSpecialtyHose(DSH)istheRightConnectionforPTFEbulkhoseandfittings,aswellascustomfabricatedassembliesranginginIDsizefromdash3nominalborethroughDash20andTrueBoreconvolutedfrom¼"to4".DSHPTFE[polytetrafluoroethylene]hoseissuitableforconveyingavarietyofliquidchemicals,foodproducts,oils,fuels,andsteam.Whethernon-conductive[white]orconductive[black]PTFEhosemaintainsexceptionalflexibility,astheuniquelinerismostforgivingincontinuousmovementinstallations.Reinforcedwith stainless steel braiding, DSH open pitch convoluted products accommodate a range of pressures from full vacuum to 1,500 psi and design temperatures from -65° F through 450° F. All nominal hoses, also stainless steel braided, are manufactured in accordance with the SAE 100R14 standard. Each DSH made assembly is fabricated by professionally trained hose technicians to ensure that safety and expert workmanship are never compromised. Following fabrication in Chestertown, MD or Houston, TX, every DSH PTFE hose is carefully inspected, leak tested and properly packaged prior to dispatch.Turn to Dixon, the Right Connection, to offer the right solution for your PTFE hose requirements. Please refer to pages 16-20 for more information.

Fornearlyacentury,GSMhosehasbeentheproductbywhichallotherflexiblearmoredhosesaremeasured.Whethercarrying22,000 SCFM of pure oxygen in an environment of extreme heat and pressure during the production of steel, or protecting a high pressure,rotaryhoseonadrillingrig,GSMremainsthebestchoicefordurability,safetyandefficiency.DixonSpecialtyHosecan assist in the careful selection of the correct GSM product to meet the rigors of nearly any hose application. Manufactured in Chestertown, MD in sizes ranging from ¼" through 10" bore and lengths to 100 ft., GSM protects internal hoses of rubber, all stainless steel or even PTFE. Each assembly is wrapped with multiple layers of insulation, resistant to 1,000°F, and then topped with the unique GSM Ball Joint Armor of either carbon steel or stainless steel. GSM’s distinctive half round ball joint design allows for multiple plane movements, and is virtually impossible to kink, creating the most forgivingflexiblehoseproductavailable.Allfinishedhosesareassembledbyexpertlytrainedfactoryprofessionals.Dixon Specialty Hose can couple, test, clean and certify to a multitude of special requirements. All hose assemblies are closely inspected, measuredandverifiedfortheintendedservicepriortocratingandshipment.Turn to Dixon, the Right Connection, to offer the proper solution to any extreme hose application. Please refer to pages 3-9 for more information.


Metal HoseDA0, DA1, DA2 & GAM

Application: Used in high heat application where stainless steel is desired due to media transfer.

Specification: ISO 10380

Temperature: 1500°F, see temperature adjustment factors on pg. 27

Carrier: 321 stainless steel and 316L stainless steel are available

Reinforcement: single or double braid are available in 304 and 316L stainless steel

Cover: 304 stainless steel or aluminum avaliable

Special Features:Mediumweight,mediumflexibility,annular,standard pitch

Part #Hose Dimension Bend Radius PSI

@70°FApproximate

Weight / Ft. Lbs.

GAM APROX WEIGHT /FT

ID # Braids OD Dynamic Static Working BurstDA0-04S or RDA1-04S or RDA2-04S or RDA0-06S or RDA1-06S or RDA2-06S or RDA0-08S or RDA1-08S or RDA2-08S or RDA0-12S or RDA1-12S or RDA2-12S or RDA0-16S or RDA1-16S or RDA2-16S or RDA0-20S or RDA1-20S or RDA2-20S or RDA0-24S or RDA1-24S or RDA2-24S or RDA0-32S or RDA1-32S or RDA2-32S or RDA0-40S or RDA1-40S or RDA2-40S or RDA0-48S or RDA1-48S or RDA2-48S or RDA0-64S or RDA1-64S or RDA2-64S or RDA0-80S or RDA1-80S or RDA2-80S or RDA0-96S or RDA1-96S or RDA2-96S or RDA0-128S or RDA1-128S or RDA2-128S or RDA0-160S or RDA1-160S or RDA2-160S or RDA0-192S or RDA1-192S or RDA2-192S or RDA0-224S or RDA1-224S or RDA2-224S or R

¼"

3/8"

½"

¾"

1"

1¼"

1½"

2"

2½"

3"

4"

5"

6"

8"

10"

12"

14"

012012012012012012012012012012012012012012012012012

0.480.570.640.630.740.810.820.890.961.211.281.351.511.581.651.851.932.022.192.282.372.62.722.843.233.333.433.783.883.984.854.985.15.96.036.156.877.17.339.099.199.2811.1811.3211.4513.2313.3713.514.714.8414.98

5

5.5

6

8

9

10.5

12

15

20

22

27

31

36

40

50

60

70

1

1.25

1.5

2.25

2.75

3.5

4

5

8

9

13

18

19

20

25

30

35

1802,1163,125100

1,5012,401

801,0751,720

70792

1,26740

57191425

53185020

47275515

51682612

38761910

3165068

2323716

1913065

1652646

2343745

2303673

1612573

119190

-10,25012,500

-6,0049,604

-4,3016,880

-3,1685,069

-2,2853,654

-2,1253,398

-1,8873,021

-2,0643,302

-1,5482,477

-1,2642,022

-927

1,485-

7641,222

-660

1,056-

9341,495

-918

1,469-

6431,029

-476760

0.090.170.260.130.250.360.230.340.460.390.590.790.530.750.980.761.071.370.841.231.630.9

1.522.141.161.862.561.21

22.8

1.692.683.682.5

3.755

3.474.756.045.569.44

13.366.8

12.919

9.0214.8320.6414.121.729.3

---------

0.190.310.420.830.941.061.351.551.752.182.4

2.632.83.113.413.193.583.983.894.515.134.845.546.245.656.447.2411.9712.9613.9613.6414.8916.1416.2817.5618.8517.9

21.7825.7

19.6525.7531.85

------------------

S = 321 stainless steel hose

R = 316 stainless steel hose

0 braids

1 braid

2 braids

Ball Joint Armour Cover


Metal HoseD80, D81, D82 & GAM

Application: Used in high heat application where stainless steel is desired due to media transfer. This hose has a heavier wall and higher pressure rating than DA series.



Tube: 321 stainless steel and 316L stainless steel are available



Special Features:Heavyweight,mediumflexibility,annular,close pitch


@ 70°FApproximate

Weight / Ft. Lbs.

GAM APROX WEIGHT

/FTID # Braids OD Dynamic Static Working BurstD80-04S or RD81-04S or RD82-04S or RD80-06S or RD81-06S or RD82-06S or RD80-08S or RD81-08S or RD82-08S or RD80-12S or RD81-12S or RD82-12S or RD80-16S or RD81-16S or RD82-16S or RD80-20S or RD81-20S or RD82-20S or RD80-24S or RD81-24S or RD82-24S or RD80-32S or RD81-32S or RD82-32S or RD80-40S or RD81-40S or RD82-40S or RD80-48S or RD81-48S or RD82-48S or RD80-64S or RD81-64S or RD82-64S or RD80-96S or RD81-96S or RD82-96S or R

¼"

3/8"

½"

¾"

1"

1¼"

1½"

2"

2½"

3"

4"

6"

012012012012012012012012012012012012

0.500.570.640.670.740.810.820.921.021.211.311.411.501.601.701.851.972.102.172.302.432.512.642.763.233.363.493.783.914.034.814.935.056.877.107.33

5.00

5.50

8.00

8.00

9.00

10.00

10.00

11.50

24.00

28.00

40.00

95.00

1.00

1.25

1.50

2.00

3.00

3.25

3.25

5.38

7.00

7.50

20.00

24.00

1802,5624,099100

1,5012,401

802,1943,510

701,3112,098

401,0691,710

331,1101,776

20868

1,38815

8101,296

1057892510

5408648

3335335

266425

-10,25016,400

-6,0049,604

-8,777

14,040-

5,2448,392

-4,2766,840

-4,4437,040

-3,4725,552

-3,2405,184

-2,3123,700

-2,1603,456

-1,3322,132

-1,0621,700

0.090.170.260.130.250.360.390.630.870.480.791.1

0.791.2

1.611.021.662.3

1.362.112.861.6

2.563.52

23.123.3

2.974.425.873.1

4.556

3.856.459.05

---------

0.190.310.960.991.231.831.441.752.752.442.853.553.063.7

4.653.714.465.674.595.556.515.866.987.167.418.86

10.3113.3814.8316.2614.9917.5920.19

2 braids

S = 321 stainless steel hoseR = 316 stainless steel hose


0 braids

1 braid


Metal HoseD90, D91, D92 & GAM

Application: Used in high heat and pressure application where stainless steel is desired due to media transfer.This hose has a heavier wall and higher pressure rating than D8 series.



Tube: 321 stainless steel and 316L stainless steel are available



Special Features:Heavyweight,mediumflexibility,annular,standard pitch


@ 70°FApproximate

Weight / Ft. Lbs.

GAM APROX WEIGHT /FT

ID # Braids OD Dynamic Static Working Burst

D91-04S or RD92-04S or RD90-06S or RD91-06S or RD92-06S or RD90-08S or RD91-08S or RD92-08S or RD90-12S or RD91-12S or RD92-12S or RD90-16S or RD91-16S or RD92-16S or RD90-20S or RD91-20S or RD92-20S or RD90-24S or RD91-24S or RD92-24S or RD90-32S or RD91-32S or RD92-32S or R

¼"

3/8"

½"

¾"

1"

1¼"

1½"

2"

012012012012012012012012

0.500.580.640.670.750.830.820.921.021.221.341.461.521.651.771.851.972.092.192.312.432.512.642.77

12.00

12.00

14.00

15.00

16.00

18.00

19.00

24.00

6.00

6.00

7.00

7.50

8.00

9.00

9.50

12.00

1802,7544,406100

1,9213,073

802,1943,510

701,9943,192

401,5992,558

251,3172,107

201,0621,698

15842

1,346

-11,01717,627

-7,682

12,291-

8,77714,040

-7,980

12,769-

6,39710,234

-5,2408,431

-4,2476,795

-3,3685,388

0.200.280.360.310.430.550.400.580.760.650.921.191.021.481.941.562.022.482.012.653.302.433.173.91

---------

0.060.831.290.601.482.000.961.762.241.652.292.672.042.562.882.352.773.032.993.333.53


For high pressure applications please consult factory 888.226.4673.

0 braids

1 braid

2 braids



Metal Hose GA0, GA1 & GAM

Application: Used in high heat application where stainless steel is desired due to media transfer. GA series is the economic alternativewithoutsacrificingperformance.



Tube: 321 stainless steel and 316L stainless steel are availableReinforcement: single or double braid are available in 304 and 316L stainless steel


Special Features:lightweight,mediumflexibility,annular,standard pitch


@ 70°FApproximate

Weight / Ft. Lbs.

GAMAPROX

WEIGHT /FTID # Braids OD Dynamic Static Working BurstGA0-04S or RGA1-04S or RGA2-04S or RGA0-06S or RGA1-06S or RGA2-06S or RGA0-08S or RGA1-08S or RGA2-08S or RGA0-12S or RGA1-12S or RGA2-12S or RGA0-16S or RGA1-16S or RGA2-16S or RGA0-20S or RGA1-20S or RGA2-20S or RGA0-24S or RGA1-24S or RGA2-24S or RGA0-32S or RGA1-32S or RGA2-32S or RGA0-40S or RGA1-40S or RGA2-40S or RGA0-48S or RGA1-48S or RGA2-48S or RGA0-64S or RGA1-64S or RGA2-64S or RGA0-80S or RGA1-80S or RGA2-80S or RGA0-96S or RGA1-96S or RGA2-96S or RGA0-128S or RGA1-128S or RGA2-128S or R

¼"

3/8"

½"

¾"

1"

1¼"

1½"

2"

2½"

3"

4"

5"

6"

8"

012012012012012012012012012012012012012012

.48

.53

.62

.67

.69

.74

1.041.08

1.331.39

1.651.72

2.032.09

2.49

3.033.11

3.583.66

4.634.70

5.875.94

7.017.07

8.989.07

3.9

5.9

7.9

8.0

9.0

10.5

11.5

12.5

10.0

24.0

29.5

35.4

41.3

46.5

1.77

1.97

2.56

2.76

4.09

4.61

5.98

6.30

5.89

9.09

9.84

12.52

13.96

17.95

571,4222,134

571,2801,920

431,1381,707

28910

1,36528711

1,06721

56985321

42764014

39859714

34151214

25638411

2283419

1712569

1422137

114171

2285,6888,534228

5,1267,681171

4,5516,827114

3,6415,462114

2,8454,267

852,2763,414

851,7072,560

571,5932,390

571,3652,048

571,0241,536

46910

1,36534

6831,024

3456985328

455683

0.00.10.20.10.20.30.10.20.30.20.40.60.30.50.70.30.60.90.50.91.20.61.11.60.81.62.41.22.12.91.42.53.52.23.65.02.74.46.25.69.4

13.4

---------0.20.30.40.70.80.91.21.31.51.92.22.42.32.73.02.83.23.63.64.14.64.55.36.15.66.57.411.712.813.813.314.816.215.517.319.017.921.813.4

0 braids

1 braid




Metal Hose Fittings

Type CarbonSteel

304Stainless

316Stainless

Dixon C & G adapterDixon C & G couplerplain nippleplateflangelapjointflangesliponflangeFJICtube end 90° elbowtube end 45° elbowtube end straightstub endbeveled pipeunionvictaulic end

XXXXXXXXXXXXXX

XXXXXX---------XXXXX

XXXXXXXXXXXXXX

Dixon adapter cam & groove Dixon coupler cam & groove plain nipple plate flange slip on flange

female JIC swivel

tube end 45° elbow tube end straight stub endtube end 90° elbow

beveled pipe union victaulic end

lap joint flange


PTFE Fittings

HoseSize

ThreadSize

Carbon SteelPart #

304 Stainless SteelPart #

BrassPart #

dash 4dash 4dash 5dash 6dash 6dash 8dash 8dash 10dash 12dash 16

dash 20Z

1/8"¼"¼"¼"3/8"3/8"½"½"¾"1"

1¼"

MPC-04-02MPC-04-04MPC-05-04MPC-06-04MPC-06-06MPC-08-06MPC-08-08MPC-10-08MPC-12-12MPC-16-16MPC-20Z-20

MPS-04-02MPS-04-04MPS-05-04MPS-06-04MPS-06-06MPS-08-06MPS-08-08MPS-10-08MPS-12-12MPS-16-16MPS-20Z-20

MPB-04-02MPB-04-04MPB-05-04MPB-06-04MPB-06-06MPB-08-06MPB-08-08MPB-10-08MPB-12-12MPB-16-16MPB-20Z-20

Rigid Male Pipe

HoseSize

ThreadSize

Carbon SteelPart #


BrassPart #

dash 4dash 5dash 6dash 8dash 10dash 12dash 16

dash 20Z

¼"5/16"3/8"½"5/8"¾"1"

1¼"

FJC-04-04FJC-05-05FJC-06-06FJC-08-08FJC-10-10FJC-12-12FJC-16-16FJC-20Z-20

FJS-04-04FJS-05-05FJS-06-06FJS-08-08FJS-10-10FJS-12-12FJS-16-16FJS-20Z-20

FJB-04-04FJB-05-05FJB-06-06FJB-08-08FJB-10-10FJB-12-12FJB-16-16FJB-20Z-20

Female JIC Swivel

HoseSize

ThreadSize

Carbon SteelPart #

BrassPart #

dash 6dash 12

3/8"¾"

SAEC-06-06SAEC-12-12

SAEB-06-06SAEB-12-12

Female SAE Swivel

Crimp Collars for all Nominal fittings are included

WSB and BSB White Non-conductive and BlackApplication: automotive, food processing, pharmaceutical, chemical and petrochemical

Specification:.030"wallmeetsspecificationSAE100R14

Temperature: continuous -65°F to 450°F, intermittent -100°F to 500°F

Tube: smooth bore PTFE

Reinforcement: outside braid

Cover: 304 stainless steel wire braid

Part #Hose Dimension Bend

RadiusStatic

PSI Approximate Weight / Ft. Lbs.Size ID OD Working Burst

WSB or BSB- 03WSB or BSB-04WSB or BSB-05WSB or BSB-06WSB or BSB-06TWSB or BSB-08WSB or BSB-10WSB or BSB-12WSB or BSB-12TWSB or BSB-16WSB or BSB-16TWSB or BSB-20T

3/16¼

5/163/8

7/16½

5/8¾

7/81

1 1/81¼

.125

.187

.250

.312

.375

.405

.500

.625

.750

.8751.0001.125

.250

.312

.375

.445

.503

.549

.648

.778

.8851.0301.1351.290

2234

4.55.26.57.78.29

1016

3,0003,0003,0002,5002,2502,0001,5001,2001,1001,000900750

12,00012,00012,00010,0009,0008,0006,0004,8004,4004,0003,6002,800

.047

.077

.098

.110

.124

.124

.154

.170

.198

.273

.305

.350

(WSB)PTFE smooth bore

non-conductive

(BSB)PTFE smooth bore

conductive

PTFE HoseNominal

*See smooth bore True ID .030 hose on pg. 17

See PTFE Temperature Derating chart on page 25.


PTFE HoseNominal

Tube End StubHoseSize

ThreadSize


dash 3dash 4dash 5dash 6dash 8dash 10dash 12dash 16

dash 20Z

3/16"¼"

5/16"3/8"½"5/8"¾"1"

1¼"

TES-03-03TES-04-04TES-05-05TES-06-06TES-08-08TES-10-10TES-12-12TES-16-16TES-20Z-20

45° FJICHoseSize

ThreadSize


Carbon Steel Part #


dash 20Z

3/16"¼"

5/16"3/8"½"5/8"¾"1"

1¼"

FJS45-03-03FJS45-04-04FJS45-05-05FJS45-06-06FJS45-08-08FJS45-10-10FJS45-12-12FJS45-16-16FJS45-20Z-20

FJC45-03-03FJC45-04-04FJC45-05-05FJC45-06-06FJC45-08-08FJC45-10-10FJC45-12-12FJC45-16-16FJC45-20Z-20

90° FJICHoseSize

ThreadSize


Carbon Steel Part #


dash 20Z

3/16"¼"

5/16"3/8"½"5/8"¾"1"

1¼"

FJS90-03-03FJS90-04-04FJS90-05-05FJS90-06-06FJS90-08-08FJS90-10-10FJS90-12-12FJS90-16-16FJS90-20Z-20

FJC90-03-03FJC90-04-04FJC90-05-05FJC90-06-06FJC90-08-08FJC90-10-10FJC90-12-12FJC90-16-16FJC90-20Z-20

Fittings for XXT Smooth Bore True ID .030 Hose

I. D. Hose Carbon Steel FJICPart #

Carbon Steel MNPTPart #

¼”3/8”½”¾”1”

WSB-5WSB-6TWSB-10WSB-12TWSB-16T

FJC-04T-04FJC-06T-06FJC-08T-08FJC-12T-12FJC-16T-16

MPC-04T-04MPC-06T-06MPC-08T-08MPC-12T-12MPC-16T-16

FJIC

MNPT


WTB and BTB White Non-conductive and Black(Conductive True ID PTFE)

Application: automotive, food processing, pharmaceutical, chemical and petrochemical

Specification: .040" wall

Temperature: continuous -65°F to 450°F, intermittent -100°F to 500°F

Tube: smooth bore, heavy wall .040Cover: 304 stainless steel wire braid


RadiusStatic

PSI Approximate Weight / Ft. Lbs.

Vacuum(in HG)Size ID OD Working Burst

WTB or BTB-04WTB or BTB-06WTB or BTB-08WTB or BTB-10WTB or BTB-12WTB or BTB-16WTB or BTB-20WTB or BTB-24

¼"3/8"½"5/8"¾"1"

1¼"1½"

1/8"¼"3/8"½"¾"1"

1¼" DB1½" DB

0.240.37

0.5050.632

8861.155

1.24111.74

1.52.95

55.987.99

12.0113.9815.75

34002600200018001305100016501100

1360010150783069605220400065254350

0.050.080.130.160.220.340.360.43

fullfullfullfullfull

20.120.115.5

(WTB) PTFE smooth bore

non-conductive

(BTB) PTFE smooth bore

conductive

WOC and BOC White Non-conductive and BlackConductive Convoluted True ID PTFE


Radius Static

PSI Approximate Weight / Ft. Lbs.

Vacuum(in HG)Size ID OD Working Burst

WOC or BOC-04WOC or BOC-06WOC or BOC-08WOC or BOC-10WOC or BOC-12WOC or BOC-16WOC or BOC-20WOC or BOC-24WOC or BOC-32WOC or BOC-48WOC or BOC-64

¼"3/8"½"5/8"¾"1"

1-¼"1-½"

2"3"4"

¼"3/8"½"

5/8"¾"1"

1 ¼"1 ½"2"3"4"

0.4100.5950.744.906

1.0391.2991.5941.8502.4023.7054.921

0.751

1.51.97

22.5

33.754.7512.2

16

15001500160013001015725650580522290220

6000600064005230406029002600232020881160880

0.180.230.270.330.430.630.750.881.111.822.10

29.929.929.929.929.929.929.929.929.929.929.9

Application: automotive, food processing, pharmaceutical, chemical and petrochemical

Specification: .040" wall

Temperature (°F): continuous -65°F to 450°F, intermittent -100°F to 500°F

Tube: smooth bore PTFE

Reinforcement: outside braid

Cover: 304 stainless steel wire braid

Special Features: open pitch,lowprofilecorrugations,vacuum formed tube, helical corrugations

(WOC)PTFE convolutednon-conductive

(BOC)PTFE convoluted

conductive

PTFE HoseTrue ID

See PTFE Temperature Derating chart on page 25.


PTFE FittingsCrimp Collars for all True ID fittings are sold separately

ThreadSize

Carbon SteelPart #


¼"3/8"½"¾"1"

1¼"1½"2"

MPC-T04MPC-T06MPC-T08MPC-T12MPC-T16MPC-T20MPC-T24MPC-T32

MPR-T04MPR-T06MPR-T08MPR-T12MPR-T16MPR-T20MPR-T24MPR-T32

Rigid Male Pipe

Notes:• insertion tool is available to aid in assembly fabrication• contact Dixon Specialty Hose for GSM PTFE and metal

hose assemblies

ThreadSize

Carbon SteelPart #


¼"3/8"½"¾"1"

1¼"1½"2"

FJIC-T04FJIC-T06FJC-T08FJC-T12FJC-T16FJC-T20FJC-T24FJC-T32

FJR-T04FJR-T06FJR-T08FJR-T12FJR-T16FJR-T20FJR-T24FJR-T32

Female JIC Swivel

HoseSize


316 Stainless Steel PFA Encapsulated

Part #½"¾"1"

1¼"1½"2"

FRR-T08FRR-T12FRR-T16FRR-T20FRR-T24FRR-T32

---FRRE-T12FRRE-T16FRRE-T20FRRE-T24FRRE-T32

Flange RetainerHoseSize

ClampSize


1/2"1/2"¾"1"1"

1½"2"

1"1½"1½"1"

1½"1½"2"

TCR-T08-16TCR-T08-24TCR-T12-24TCR-T16-16TCR-T16-24TCR-T24-24TCR-T32-32

Sanitary Tri-Clamp

HoseSize

Carbon SteelPart #


¼"3/8"½"¾"1"

1¼"1½"2"

CSC-T04CSC-T06CSC-T08CSC-T12CSC-T16CSC-T20CSC-T24CSC-T32

SSC-T04SSC-T06SSC-T08SSC-T12SSC-T16SSC-T20SSC-T24SSC-T32

Crimp CollarsThread

Size316 Stainless Steel

Part #½"¾"

TCRM-T08TCRM-T12

Mini Sanitary Tri-Clamp

PTFE HoseTrue ID


Dixon Flare Through PTFE Hose Assemblies

ConstructionDixon Flare Through PTFE assemblies have an inner tube of helically convoluted PTFE with an outer cover of304stainlesssteelbraid,providinggoodflexibilityandkinkresistance.ManufacturedfromtopqualityPTFEresin,theassemblieshaveatranslucentappearance.DixonFlareThroughPTFEcanbefittedwithcuffedendsforlow-pressureapplications.ThePTFEinner-coreisextendedthroughthefittingandflared.Protectingthefittingfrominternalcorrosion.ThehosecanbefittedwithstandardTrueIDfittingsforhigherpressureapplications.Thedesignalsoeliminatespotentialentrapmentareasandpromotessmoothflowofmaterials. Rounded convolutions and the non-stick property of PTFE coupled with a smooth uninterrupted flowthroughthefittingmakethehoseself-cleaningandpreventsbacteriatraps.Anantistaticversionisalsoavailable (black). Other materials for braiding are available on request, i.e. Stainless Steel 316, polyester etc. For applications with full vacuum a version with helical spring on the external convoluted tube is available as a special order

ApplicationsDixon Flare Through PTFE is widely used in the food, dairy, beverage, cosmetic and pharmaceutical industries. The convoluted PTFE tube gives the hose an extremely tight bend radius. PTFE is resistant to steam and virtually all chemicals and solvents used in the industries mentioned. Due to the inherent qualities of PTFE and the manner of construction, Dixon Flare Through PTFE is essentially self-draining and very easy to clean.

Size OD Bend Radius Working PSI Burst PSI Flare Through Working

PSI @ 70°Flare Through Burst

PSI @ 70°¾"1"1½"2"

1.01.31.92.4

3.13.95.56.9

1,015725580522

4,0612,9012,3212,089

425350300200

1700 14001200800


Optional Hose Covers and AccessoriesFor Use With All Dixon Specialty Hose

Genuine GSM Ball Joint Armor with 1000°F Insulation* Higher Temperature Insulation Available

Spring Guard in Stainless Steel and Galvanized Steel

HDPE Spiral

Continuous GSM Wire Wound in Stainless Steel and Galvanized Steel

Silicone Fire Jacket with Stainless Steel Caps

Interlocking Metal Hose Bend Restrictors

Nylon Protective Sleeves

Stainless Steel Braid

Bronze Braid

Blue Poly Braid

Heat Shrink Tubing

Lay Flat Protective Cover

Extruded Cover Hoses


Nominal Smooth Bore Hose Crimp Specifications

Dixon PTFE HoseHose Part # Crimp Specification Die # ScaleWSB-03WSB- 04WSB- 05WSB- 06WSB- 06TWSB- 08WSB- 10WSB- 12WSB- 12T WSB- 16WSB-16TWSB- 16TZWSB- 20WSB- 20Z

.300/.310

.325/.335

.395/.405

.471/.480

.540/.550

.575/.585

.685/.695

.790/.800

.970/.9801.070/1.0801.190/1.2001.150/1.1601.420/1.4301.420/1.430

**8

1012** 141620**26********

** .040 .048.039

**.026.095.043

**.083

********

Open Pitch Convoluted True Bore Hose Crimp Specifications

Dixon PTFE Hose and CC-60 CrimperSize GSM Size Code Crimp Specification Die # Scale¼”3/8" ½"¾" 1" 1¼" 1½" 2"

WOC-T04WOC-T06WOC-T08WOC-T12WOC-T16WOC-T20WOC-T24WOC-T32

****

0.8001.0601.3751.7501.8802.437

****20 2634394557

****

.040

.053

.061

.218

.160

.193

**ConsultDixonSpecialtyHoseforspecifications• Also includes all sizes of BSB hoses

• SpecificationsarevalidonlywhenusingDixonNominalFittings• Z = double braid

**ConsultDixonSpecialtyHoseforspecifications• Also includes all sizes of BOC hoses

• SpecificationsarevalidonlywhenusingDixonTrueBore Fittings

True ID Heavy Wall Smooth Bore Hose Crimp Specifications

Dixon PTFE Hose and CC-60 CrimperSize GSM Size Code Crimp Specification Die # Scale¼" 3/8"½"¾"1"1¼"1½"

WTB-T04WTB-T06WTB-T08WTB-T12WTB-T16WTB-T20ZWTB-T24Z

0.5250.6520.7501.0701.350

****

******26 34****

******

.078 .036

****

**ConsultDixonSpecialtyHoseforspecifications• Also includes all sizes of BOC hoses

• SpecificationsarevalidonlywhenusingDixonTrueBore Fittings • Z = double braid


Technical Information for PTFE Hose

Rubber Covered PTFE Hose Crimp Specifications

• ConsultDixonSpecialtyHoseforspecifications • SpecificationsarevalidonlywhenusingDixonTrueBore fittingsandferrulesforrubberhose.

Dixon PTFE Hose and CC-60 CrimperSize GSM Size Code Crimp Specification½" 5/8"¾"1"

1¼"1½"2"

2½"3"4"

WRT-T08WRT-T10WRT-T12WRT-T16WRT-T20WRT-T24WRT-T32WRT-T40WRT-T48WRT-T64

1.0221.1101.3201.5851.7802.1302.7503.1893.8404.850

Dixon PTFE Hose Cutting Options

ThereareseveralmethodstoeffectivelycutstainlessbraidedTeflon® hose:

Hose Cutting Tool Options:

1. Metal Cutting Wheel -non-scalloped(usedtocuthydraulichose).SinceDixonPTFEbraiddoesn'tflaremuchonthefemale side of the braid there is no need to tape the braid.

2. Beverly Shear -flattensthehosebutdoesanicejobcuttingthehoseandbraid;Dixonoffersasimpleferruletoolwhichassistsin putting on the collars (this is the preferred method of cutting stainless braided hoses)

3. Thin Abrasive Blade - works well except creates a lot of dirt and dust and many times you need to tape the braid

Dixon PTFE Insertion Tools:Insertion tools are available from Dixon Specialty Hose by calling 888-226-4673.

Overall Length (OAL) Calculation:1.Selectthefittingyouplantoinsertinthehose.2.Measurethedistancefromtheferrulegroovetotheconnectionendofthefittingforeachfittings.3. Add the two end distances together and subtract this number from the assembly overall length4. The result is the cut length of the hose.



Assembly Installation (continued)

PTFE Hose Assembly Instructions1.Determinethecut-offdimensionofthefitting.

2. Determine the cut length of the hose by marking the hose with a black magic marker. Then, using either masking tape or reinforced glass tape, wrap a layer of tape in the middle of the mark you put on the hose. Measure the desired length and again mark with a magic marker.

3. The preferred method of cutting stainless braid hose is with either a Beverly Shear or an abrasive cut off saw.

4. Once the hose is cut, slide collars on the hose either by using our collar assembly tool or by sliding the collar onto the hose making sure the step in the collar is facing the cut end of the hose.

5. It is recommended that the ID of the hose be expanded using a tube expander. If you don’t have one please call us at 1-888-226-4673 and we can supply you one. This expander can be mounted in a re-attachable coupling machine and turned on each end of the use pushed onto the insert.

6.Oncethisisdonesimplyputthefittinginavicewiththehoseshankfacingout,thenpushthehoseintotheinsert.

7. Determine the correct set of dies, set the scale setting and make sure collar is in the correct position on the insert, then crimp the fitting,rotatethehoseassemblyandre-crimpthefittingonthehighspotsmadebythefirstcrimppass.

8.UseacalipertocheckcrimpdimensionsandmakeanymacroadjustmentsinthefinishedOD.

Do...• followanyprintedinstructionsincludedwiththeflexible

connector• follow industry–recommended practices and use care in handlingandinstallingflexibleconnector

• installflexibleconnectorssothebendisasclosetothecenterof the connector as possible

• observetheminimumbendradiusasspecifiedbytheconnector manufacturer

• trial-fitthreadedconnectionsbyhand,unmakeandthenmakepermanent

• useaflexibleconnectorofproperlengthtosuittheinstallation• onlywrenchonthefittinghexflatsasprovided• design the installation to allow for ground movement after

installation, such as settling or frost heave• install the proper length connector to allow a 2" straight run of hoseateachendfitting

• use pipe wrenches on both mating hexes to avoid twisting the hose

• keep hose free from all objects and debris• handle and store connectors carefully prior to installation• check for leaks before covering the installation• install in such a manner that the connector can be removed• make sure the pressure rating of connector is not exceeded

Don’t...• apply a wrench to a hose, collar or assembly• twist hose assemblies during installation or when aligning the boltholesinaflangeorwhenmakinguppipethreads

• "pre–flex"aflexibleconnectortolimberitup.Over–bendingcould cause damage and result in leakage

• over–bendaflexibleconnector,a45°-90°bendshouldbesufficienttoinstallanyflexibleconnector

• installaflexibleconnectorwiththebendnexttotheendfittings,this could cause damage and result in leakage

• laytheflexibleconnectoronrocksorobjectswhichcouldpuncture the hose and cause leakage

• attempttostretchorcompressaflexibleconnectortofitaninstallation

• restrictflexibilitybyallowingconnectortocomeintocontactwith other components or equipment during installation

Nominal Bore Hose follows the SAE 100R14 tubing standard which is typically labeled in 'dash' sizes (1/16 of an inch). For example, 1/2" tubing is 1/2" OD with a slightly smaller ID. Thus, dash 8 (-08) nominal hose is 8/16" or 1/2" OD, yielding an average ID of 13/32". All manufacturers of Nominal Fluoropolymer hose follow the same nominal ID / OD standard.

True Bore Hose on the other hand follows the same ID as schedule40pipe;therefore,atypical2"IDtrueborehoseisthe exact same bore size as its mating 2" pipe.

vs

PTFE Hose Assembly Instructions



Temperature Derating for PTFE Hose

0

10

20

30

40

50

60

70

80

90

100

0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500

Temperature in F

Perc

enta

geTemperature Derating Curve for Smooth Bore Hose

0

10

20

30

40

50

60

70

80

90

100

110

0 50 100 150 200 250 300 350 400 450

Temperature

Pres

sure

% o

f max

Temperature Derating for Open Pitch Convoluted Hose


Technical Information for Metal HoseSelection Criteria

Theselectionofflexiblemetalhoseforaparticularapplicationisinfluencedbysixprimaryconsiderations: • Size • Temperature • Application • Media • Pressure • Motion

Tomakethebestchoiceforaspecificapplication,consideralltherelevant operating factors against the properties of the various typesofflexiblemetalhoses.

SizeThesizeofflexiblemetalhoseisspecifiedbythenominaldiameter. The existing piping will normally dictate the size of the metalhoseforaparticularapplication.However,flowrate,velocityandpressuredropconsiderationsmayalsoinfluencetheselectionof the hose size.

TemperatureThe physical properties of any material varies with temperature. Limits for operating temperature are affected by the working pressure, the type of media being conveyed and the nature of the application. By careful selection of material, it is possible toprovideflexiblemetalhoseforawiderangeofoperatingtemperatures.Thechoiceofhosetype,metalalloy,endfittingandmethodoffittingattachmentdeterminesthetemperaturelimit.

ApplicationFlexible metal hose is generally used in four types of applications.• To correct problems of misalignment.• Toprovideflexibilityinmanualhandlingoperations.• To compensate for regular or constant movement.• To absorb vibration.

MediaThe type of media being conveyed is an important consideration in the selection process. Metal hose is subject to corrosion by boththematerialflowingthroughitandtheoutsideenvironment.For almost all applications, a metal hose can be selected that is resistant to the intended media. Since metal hose is a thin-walled product, it will not have the same total life as heavier walled tube or pipe of the same material.

PressureThenominalpressureratingsofflexiblemetalhosevariesaccordingtotype,materialandsize.Specificpressureratingsforeachtypeofflexiblemetalhosearefoundineachsectionofthiscatalog. Under actual working conditions, pressure is affected by many other factors such as temperature, pulsating conditions and bending stresses.

End FittingsTheuseofflexiblemetalhoseiscomplimentedbytheextensiverangeofendfittingsthatareavailable.Suchendfittingsmaybemaleorfemalepipethreads,unions,flanges,flaredtubefittingsorotherspeciallydesignedconnectors.Endfittingsareattachedbywelding, silver brazing, soldering and occasionally by mechanical means, depending on the type of hose and the alloy. For further detailontheappropriatetypeofendfittingpleaseconsultyourfabricating distributor.

Delivery/DixonDixonrecommendsthat,basedonthehose,fittingsandattachment method used, all assemblies be permanently marked with the designed working pressure and intended media. Do not useothermanufacturer’sfittingsorferruleswithDixonproductsdue to the differences in dimensions and tolerances. We also recommend that all hose assemblies be tested frequently.

MotionSee page 28 and 29 for more information.

In all types, careful hose selection, design of the assembly and installationareimportantforoptimalservicelife.Theflexibilityofa hose is determined by its mechanical design and the inherent flexibilityofitsmaterial.


Technical Information for Metal Hose

Temperature Adjustment FactorsIn general, the strength and therefore the pressure rating of metal hose decreases as the temperature increases. Thus, as the operating temperature of a metal hose assembly increases, the maximum allowable working pressure of the assembly decreases. Thepressureratingsshowninthespecificationschartsforcorrugated and interlocked hose are valid at 70°F. Elevated service temperatures will decrease these pressure ratings by the factors shown in the following chart for the alloy used in the braid wire. What also must be considered is the maximum working temperatureoftheendfittings,ofthehoseandtheirmethodofattachment.

For example to calculate the maximum working pressure for:• ¾" ID, 321 stainless steel corrugated hose• with single-braided, 304L braid• at 800°F

Fromthecorrugatedmetalhosespecificationtable,themaximumworking pressure at 70°F is 792 PSIG. Multiply 792 PSIG by 0.73. The maximum working pressure at 800°F is 578 PSIG.

Temperature (°F) 304/304L Stainless Steel 316L Stainless Steel 321 Stainless Steel70150200250300350400450500600700800900100011001200130014001500

1.00.95.91.88.85.81.78.77.77.76.74.73.68.60.58.53.44.35.26

1.00.93.89.86.83.81.78.78.77.76.76.75.74.73.67.61.55.48.39

1.00.97.94.92.88.86.83.81.78.77.76.68.62.60.58.53.46.42.37

Temperature Adjustment Factor Based on Braid Alloy


Random MotionSuch motion is non-predictable and occurs from the manual handling of a hose assembly. Care must be taken to prevent over-bending of the hose and to avoid external abrasion of the wire braid. An armor covering of GSM Ball Joint Armour provides protection against these abuses.

Axial MotionThis type of motion occurs when there is extension or compression of the hose along its longitudinal axis. This class of motion is restricted to unbraided corrugated hose only and is accommodated by traveling loops.

Angular MotionThis type of motion occurs when one end of a hose assembly is deflectedinasimplebendwiththeendsnotremainingparallel.Tofindthelivehoselength:L = RØ/180 + 2(s)L = Live Hose Length (inches)

= 3.1416 R = Minimum Centerline BendRadius — Dynamic (in.) Ø=AngularDeflection(degrees) S = Outside Diameter of Hose

Offset MotionOffset motion occurs when one end of the hose assembly is deflectedinaplaneperpendiculartothelongitudinalaxiswiththeends remaining parallel. This movement can be due to a one-time (static) bend or movement which repeatedly occurs slowly over time (such as thermal expansion).• The appropriate formula to use to calculate Live Hose Length depends on the condition of the moving end.• When the offset motion occurs to both sides of the hose centerline,usetotaltravelintheformula;i.e.,2x"T".• Theoffsetdistance"T"forconstantflexingshouldnever exceed 25 percent of the centerline bend radius "R". Ifthedifferencebetween"L"and"Lp"issignificant,exercise care at installation to avoid stress on hose and braid at the maximum offset distance. L = Live Hose Length (inches) Lp= Projected Live Hose Length (inches) R = Minimum Centerline Bend Radius — Dynamic (in.) T = Offset Motion to One Side of Centerline (inches)


Pressure Loss and Flow Velocity Information

Classification of MotionMinimum Bend Radius Occurs at Offset PositionMoving end is free to move "out of line" at neutral position. Tofindthelivehoselength:

Minimum Bend Radius Occurs at Crowded PositionMoving end of hose is restricted to move only up and down as hose crosses neutral position. Tofindthelivehoselength:

Pressure LossForthesameflowcharacteristics,thepressurelossishigherinmetalhosesthanrigidpiping,duetotheprofileofthecorrugations. As a rough estimation, expect the pressure loss in corrugated hoses to be 150 percent higher than in new, smooth steel pipes.

Flow Velocity ConsiderationTheflowvelocityincorrugatedmetalhoseshouldneverexceed150 ft./sec. for gas or 75 ft./sec. for liquids. When a hose is installedinabentcondition,theflowvaluesshouldbereducedproportionallytothedegreeofthebend.Wheretheflowvelocityexceeds these rates, an interlocked metal hose liner or larger hose ID is recommended.

R

C L

C L

OL

C L

C L

C L

T

T

��

Lp = L2 – T2

L = 6(RT) + T2

L�

�

L

C L

C L

C L

T

T

Lp

L

Lp = L2 – T2

L = 20(RT)

�



Classification of Motion (continued)Traveling LoopsIn a piping system where axial movement must be accommodated or where the magnitude of the motion is in excess of the limits of an offset movement, the traveling loop configurationoffersanidealsolution.Intravelingloops,thecenterline of a hose assembly is bent in a circular arc. Traveling loops accommodate movement in one of two ways. A constant radius traveling loop accommodates motion by varying the length of the arms of the assembly while the radius remains constant. A variable radius traveling loop accommodates motion by varying the bend radius of the hose assembly. Both types of traveling loops can be installed to absorb either horizontal or vertical movement. The constant radius traveling loop provides for greater movement while the variable radius traveling loop requires less installation space.

L = Live Hose Length (inches)R = Minimum Centerline Bend Radius for Constant Flexing (inches)T = Total Travel (inches)H = Hang Length of the Loop (inches)

Constant Radius Traveling Loop – Class A

Variable Radius Traveling Loop – Class B

L = 4R + T/2 H

1 = 1.43R +T/2H1

2R

T/2

T/2

C L

C L

C L

C L

C L

C L

SupportH1

2R

T/2 T/2

C L

C L

C L

L = 4R + 1.57TH

1 = 1.43R + 0.79T

H2 = 1.43R + 0.5T



Assembly InstallationMetal corrugated hose is engineered to provide maximum service life when properly installed. Improper installation, incorrect flexingorcarelesshandlinginanapplicationwillreducetheeffective service life of the hose and cause premature failure of an assembly. The following installation and handling precautions should be observed to achieve optimum performance from your corrugated hose assemblies.

Avoid torque.Do not twist the hose assembly during installation when aligning theboltholesinaflangeorinmakinguppipethreads.Theutilizationoflapjointflangesorpipeunionswillminimizethiscondition. It is recommended that two wrenches be used in makingtheunionconnection;onetopreventthehosefromtwisting and the other to tighten the coupling.

In plane lateral offset installationPreventout-of-planeflexinginaninstallation.Alwaysinstallthehosesothattheflexingtakesplaceinonlyoneplane.Thisplanemust be the plane in which the bending occurs.

In plane traveling loop installation

Mot

ion

Mot

ion

Correctin planeflexing

Wrongout of planeflexing

Mot

ion

Mot

ion

Correctin planeflexing

Wrongout of planeflexing



Assembly Installation (continued)

Avoid over bending. The repetitive bending of a hose to a radius smaller than the radiuslistedinthespecificationtablesforcorrugatedhosewillresultinprematurehosefailure.Alwaysprovidesufficientlengthto prevent over bending and to eliminate strain on the hose.

Avoid sharp bends. Utilizesoundgeometricconfigurationsthatavoidsharpbends,especiallyneartheendfittingsoftheassembly.

R

Correct

�r o��Correct

�r o��

Provide support.When installing the assembly in a horizontal loop, provide support for the arms to prevent the hose from sagging.

Support

�orr��t �o�Support

S��rp��

�r o��

Do not extend or compress axially.A piping system which utilizes metal hose to absorb movement must be properly anchored and/or guided.

Always support the piping to prevent excessive weight from compressing the hose and relaxing the braid tension.

Correct Wrong

Braid relaxed

Pipe hangerPipe not supported

MotionAxial compression


Technical Information

Glossary

Abrasion: External damage to a hose assembly caused by its being rubbed on a foreign object.

Ambient or Atmospheric Conditions: The surrounding conditions, such as temperature, pressure and corrosion, to which a hose assembly is exposed.

Amplitude of Vibration and/or Lateral Movement: The distanceahoseassemblydeflectslaterallytoonesidefromitsnormalposition,whenthisdeflectionoccursonbothsidesof the normal hose centerline.

Anchor: A restraint applied to a pipeline to control its motion caused by thermal growth.

Annular: Refers to the convolutions on a hose that are a series of complete circles or rings located at right angle to the longitudinal axis of the hose (sometimes referred to as bellows).

Application: The service conditions that determine how a hose assembly will be used.

Attachment:Themethodoffixingendfittingstoflexiblehose– welding, brazing, soldering, swaging or mechanical.

Axial Movement: Compression or elongation of the hose along its longitudinal axis.

Basket Weave: A braid pattern in which the strands of wire alternately cross over and under two braid bands (two over – two under).

Bend Radius: The radius of a bend measured to the hose centerline.

Braid: Aflexiblewiresheathsurroundingametalhosethatprevents the hose from elongation due to internal pressure. Braid is composed of a number of wires wrapped helically around the hose while at the same time going under and over each other in a basket weave fashion.

Braid Angle: The acute angle formed by the braid strands and the axis of the hose.

Braid Construction: Term applies to description of braid, i.e., 36 x 8 x .014, 304L SS. 36 = number of carriers or bands in a braid 8 = number of wires on each carrier .014 = wire diameter in inches 304L = material, Type 304L stainless steel

Braid Color, Braid Band or Ferrule: A ring made from tube or metal strip placed over the ends of a braided hose to containthebraidwiresforattachmentoffittings.

Braid Wear: Motion between the braid and corrugated hose which normally causes wear on the OD of hose.

Braided Braid: In this braid, the strands of wire on each carrier of the braiding machine are braided together, and then braided in normal fashion, hence the term braided braid.

Brazing:Aprocessofjoiningmetalsusinganon-ferrousfillermetal, which melts above 800°F, yet less than the melting of the "parent metals" to be joined.

Butt Weld: A process in which the edges or ends of metal sections are butted together and joined by welding.

Controlled Flexing:Controlledflexingoccurswhenthehoseisbeingflexedregularly,asinconnectionstomovingcomponents. Examples: Platen presses, thermal growth in pipe work.

Convolution:Theannularorhelicalflexingmemberincorrugated or strip wound hose.

Corrosion: The chemical or electrochemical attack of a media upon a hose assembly.

Cycle-Motion: The movement from normal to extreme position and return.

Dye Penetrant Inspection or Test: A method for detecting surface irregularities, such as cracks, voids, porosity, etc. The surface to be checked is coated with a red dye that will penetrate existing defects. Dye is removed from surface and a white developer is applied. If there is a defect in the surface being checked, the red dye remaining in it causes the white developer to be stained, thereby locating the defective area.

Dog-Leg Assembly: Two hose assemblies joined by a common elbow.

Duplex Assembly: An assembly consisting of two hose assemblies – one inside the other – and connected at the ends.

Erosion: The wearing away of the inside convolutions of a hosecausedbytheflowofthemediaconveyed,suchaswetsteam, abrasive particles, etc.

Exposed Length: The amount of active (exposed) hose in an assembly.Doesnotincludethelengthoffittingsandferrules.

Fatigue: Failure of the metal structure associated with, or due to,theflexingofhoseorbellows.

Fitting:Aloosetermappliedtothenipple,flange,union,etc.,attached to the end of a hose.



Glossary (continued)

Flow Rate: Pertains to a volume of media being conveyed in a given time period, e.g., cubic feet per hour, pounds per second, gallons per minute, etc.

Frequency:Therateofvibrationorflexureofahoseinagiven time period, e.g., cycles per second (CPS), cycles per minute (CPM), cycles per day (CPD), etc.

Galvanic Corrosion: Corrosion that occurs on the less noble of two dissimilar metals in direct contact with each other in an electrolyte, e.g., water, sodium chloride in solution, sulphuric acid, etc.

Helical: Used to describe a type of corrugated hose having one continuous convolution resembling a screw thread.

Helical Wire Armor: To provide additional protection against abrasion under rough operating conditions, GSM Ball Joint Armour can be supplied.

Installation: Referring to the installed geometry of a hose assembly.

Interlocked Hose: Formedfromprofiledstripandwoundintoflexiblemetaltubingwithnosubsequentwelding,brazing,orsoldering. May be made pressure-tight by winding in strands of packing.

Intermittent Bend Radius: The designation for a radius used for non-continuous operation. Usually an elastic radius.

Liner: Flexible sleeve used to line the I.D. of hose when the velocity of gaseous media is in excess of 180 ft. per second.

Medium (Singular)/Media (Plural): The substance(s) being conveyed through a piping system.

Minimum Bend Radius: The smallest radius to which a hose can be bent without suffering permanent deformation of its convolutions.

Misalignment: A condition in which two points, intended to be connected, will not mate due to their being laterally out of line with each other.

Operating Conditions: The pressure, temperature, motion, media, and environment that a hose assembly is subjected to.

Outside Diameter: This refers to the external diameter of a hose.

Penetration (Weld): The percentage of wall thickness of the two parts to be joined that is fused into the weld pool in making a joint. Our standard for penetration of the weld is 100 percent, in which the weld goes completely through the parent metal of the parts to be joined and is visible on the opposite side from which the weld was made.

Pitch: The distance between the two peaks of adjacent corrugation.

Pressure: Usually expressed in pounds per square inch (PSI) and, depending on service conditions, may be applied internally or externally to a hose. a. Absolute Pressure – A total pressure measurement

system in which atmospheric pressure (at sea level) is added to the gauge pressure, and is expressed as PSIG.

b. Atmospheric Pressure – The pressure of the atmosphere at sea level which is 14.7 PSI, or 29.92 inches of mercury. c. Burst Pressure (Actual And Rated) 1. Actual – Failure of the hose determined by the laboratory test in which the braid fails in tensile, or the hose ruptures, or both, due to the internal pressure applied. This test is usually conducted at room temperature with the assembly in a straight line, but for special applications, can be conducted at elevated temperatures and various configurations. 2. Rated – A burst value which may be theoretical, or a percentage of the actual burst pressure developed by laboratory test. It is expected that, infrequently, due to manufacturing limitations, an assembly may burst at this pressure, but would most often burst at a pressure greater than this. d. Deformation Pressure (Collapse) – The pressure at which the corrugations of a hose are permanently deformedduetofluidpressureappliedinternally,or,in special applications, externally. e. Feet of Water or Head Pressure – Often used to express system pressure in terms of water column height. A column of water 1 ft. high exerts a .434 PSI pressure at its base. f. Proof Pressure or Test Pressure – The maximum internal pressure which a hose can be subjected to without either deforming the corrugations, or exceeding 50 percent of the burst pressure. When a hose assembly is tested above 50 percent of its burst pressure, there often is a permanent change in the overall length of the assembly, which may be undesirable for certain applications. g. PSIG – Pounds per square inch gauge. h. Pulsating Pressure – A rapid change in pressure

above and below the normal base pressure, usually associated with reciprocating type pumps. This pulsating pressure can cause excessive wear between the braid and the tops of the hose corrugations.

i. Shock Pressure – A sudden increase of pressure in hydraulic or pneumatic system, which produces a shock wave. This shock can cause severe permanent deformation of the corrugations in a hose as well as rapid failure of the assembly due to metal fatigue. j. Static Pressure – A non-changing constant pressure. k. Working Pressure - The pressure, usually internal, but sometimes external, imposed on a hose during operating conditions.

Scale: Generally refers to the oxide in a hose assembly brought about by surface conditions or welding.

Seamless: Used in reference to a corrugated metal hose made from a base tube that does not have a longitudinal seam as in the case of a butt welded or lap welded tube.



Glossary (continued)

Strand(s): Individual groups of wires in a braid. Each group is constructed of wire strands from the braiding machine.

Stress Corrosion: A form of corrosion in stainless steel normally associated with chlorides.

Tig Weld: The tungsten insert gas welding process sometimes referred to as shielded arc. The common trade name is heliarc.

Traveling Loop: Ageneralclassificationofbending,whereinthehoseisinstalledtoaU-shapedconfiguration. 1. Class A Loop – An application wherein the radius remains constant and one end of the hose moves parallel to the other end of the hose. 2. Class B Loop – A condition wherein a hose is installed inaU-shapedconfigurationandtheendsmove perpendicular to each other so as to enlarge or decrease the width of the loop.

Torque (Torsion): A force that produces, or tends to produce, rotation of or torsion through one end of a hose assembly whiletheotherendisfixed.

Velocity: Thespeedatwhichthemediumflowsthroughthehose,usuallyspecifiedinfeetpersecond.

Velocity Resonance: The sympathetic vibration of convolutionsduetobuffetingofhighvelocitygasorairflow.

Vibration: Low amplitude motion occurring at high frequency.

Welding: The process of localized join of two or more metallic components by means of heating their surfaces to a state of fusion,orbyfusionwiththeuseofadditionalfillermaterials.


DIXON SPECIALTY HOSE (herein called "Dixon") warrants the products described herein, and manufactured by Dixon to be free from defects in material and workmanship for a period of one (1) year from date of shipment by Dixon under normal use and service. It's sole obligation under this warranty being limited to repairing or replacing, as hereinafter provided, at its option any product found to Dixon's satisfaction to be defective upon examination by it, provided that such product shall be returned for inspection to Dixon's factory within three (3) months after discovery of the defect. The repair or replacement of defective products will be made without charge for parts or labor. This warranty shall not apply to: (a) parts or products not manufactured by Dixon, the warranty of such itemsbeinglimitedtotheactualwarrantyextendedtoDixonbyitssupplier;(b)anyproductthathasbeensubjecttoabuse,negligence,accident,ormisapplication;(c)anyproductalteredorrepairedbyothersthanDixon;and(d)tonormalmaintenanceservicesandthereplacementofserviceitems(such as washers, gaskets and lubricants) made in connection with such services. To the extent permitted by law, this limited warranty shall extend only to the buyer and any other person reasonably expected to use or consume the goods who is injured in person by any breach of the warranty. No action may be brought against Dixon for an alleged breach of warranty unless such action is instituted within one (1) year from the date the cause of action accrues. This limited warranty shall be con-strued and enforced to the fullest extent allowable by applicable law.

OTHER THAN THE OBLIGATION OF DIXON SET FORTH HEREIN, DIXON DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND ANY OTHER OBLIGATION OR LIABILITY. THE FOREGOING CONSTITUTES DIXON'S SOLE OBLIGATION WITH RESPECT TO DAMAGES, WHETHER DIRECT, INCIDENTAL OR CONSEQUENTIAL, RESULTING FROM THE USE OR PERFORMANCE OF THE PRODUCT.

Some Products and Sizes May Be Discontinued When Stock Is Depleted, Or May Require A Minimum Quantity For Ordering.

NOTE: Reasonable care has been taken in preparing this Catalog. Dixon Specialty Hose reserves the right to make corrections.

LIMITED WARRANTY

© 2010 DVCC Printed in the USA DSH1110-2P5M

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Dixon Specialty Hose115 S. Lynchburg StreetChestertown, Maryland 21620410.778.5666•888.226.4673Fax: 410.778.1958www.dixonspecialtyhose.com

Dixonisrecognizedasthepremiermanufacturerandsupplierofhosefittingsandaccessoriesspanningawiderangeofindustrialuses.Dixon’sreachincludesproductsforfireprotection,food,dairyprocessing,beverageandbrewery,mobiletankers,mining,construction,chemicalprocessing,petroleum,oilfields,refining,agricultureandmanufacturing.

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