2007 sprinter-maintenance-manual

48
1 Contents 1 Service products Introduction Warranty Service products Intervals at a Glance Maintenance - without ASSYST maintenance computer Special maintenance requirements 2 Maintenance service Oil service Plus and maintenance service Work in addition to engine oil replacement * Work in addition to maintenance service* Special maintenance service* 3 Confirmations Body builder Delivery/handover inspection Oil service Plus/Maintenance service/ Additional work during maintenance service

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1

Contents

1 Service products

IntroductionWarrantyService products

Intervals at a GlanceMaintenance - without ASSYST maintenance computer

Special maintenance requirements

2 Maintenance service

Oil service Plus and maintenance serviceWork in addition to engine oil replacement *Work in addition to maintenance service*Special maintenance service*

3 Confirmations

Body builderDelivery/handover inspectionOil service Plus/Maintenance service/Additional work during maintenanceservice

2

General

Introduction

1

2

4 Risk of accident and injury G

Risk of injury G

3

General

Introduction

1

2

4

ASSYST “Active Service System”

9

´

È

4

General

Warranty

1

2

4

5

General

Service products

1

2

4

Owner’s Manual Chapter: Service Prod-ucts and Capacities

Technical data

Environmental note H

Risk of injury G

6

General

Service products

1

2

4

Owner’s manual Chap-ter Service Products and Capacities)

after no more than 2 years.

Engine oil Coolant

Risk of poisoning G

7

General

Service products

1

2

4

every 15 years/after a maximum of 180,000 miles (288,000 km)

Technical data

8

General

Service products

1

2

4

every2 years

Brake fluid

Risk of poisoning G

9

General

Intervals at a glance

1

2

4

Maintenance Item

Perform Maintenance Every (Where time and mileage are listed, follow the

interval that occurs first)

Miles Kilometers or Months

10

General

Intervals at a glance

1

2

4

Maintenance item

Perform Maintenance Every (Where time and mileage are listed, follow the

interval that occurs first)

Miles Kilometers or Months

11

General

Maintenance - without ASSYST maintenance computer

1

2

4

Intervals and engine oil grades

Gasoline engine

12

General

Special maintenance requirements

1

2

4

Dust filter/Combination filter Diesel particle filter

2

3

4

13

Sprinter - Maintenance service

Oil service Plus and maintenance service

Oil service Plus Maintenance service

Checked by aftersales service advisor

• •

Vehicle interior

Function check and condition

•••

2

3

4

14

Sprinter - Maintenance service

Oil service Plus and maintenance service

Oil service Plus Maintenance service

Engine compartment

• •Fluid levels checked, corrected if necessary

•••

• •

2

3

4

15

Sprinter - Maintenance service

Oil service Plus and maintenance service

Oil service Plus Maintenance service

Engine

••

Road wheels, brakes

••

• •

2

3

4

16

Sprinter - Maintenance service

Oil service Plus and maintenance service

Oil service Plus Maintenance service

Vehicle underbody

Checks for leak tightness and condition.

• •

• •• •• •• •

Chassis and body

••

Service indicator

• •

2

3

4

17

Sprinter - Maintenance service

Work in addition to engine oil replacement *

At every engine oil change

Engine

2

3

4

18

Sprinter - Maintenance service

Work in addition to maintenance service*

Every 3 years / max. 60,000 miles/96,000 km

At every maintenance service

Lubrication work

Chassis and body

Vehicle interior

At every 2nd maintenance service

2

3

4

19

Sprinter - Maintenance service

Work in addition to maintenance service*

Every 2 years

For the first time at 90,000 miles / 144,000 km

2

3

4

20

Sprinter - Maintenance service

Special maintenance service*

Every 180,000 miles / 288,000 km

Every 15 years /max. 180,000 miles / 288,000 km

21

Confirmations

Body builder

3

1st body builder

The vehicle has been subjected to quality control/final inspection with regard to any work/modifications carried out. No faults/defects were found.

22

Confirmations

Body builder

3

2nd body builder

The vehicle has been subjected to quality control/final inspection with regard to any work/modifications carried out. No faults/defects were found.

23

Confirmations

Delivery/handover inspection

3

Delivery/handover inspection

Datumkm-StandReparatur-Auftrags-Nr.

Zusätzliche Wartungsarbeiten nach Jahren

� � �����

���

� Wartungsdienst

Zusatzarbeiten zum Wartungsdienst� � �

Ölwechsel

24

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

� Oilservice Plus� Maintenance service

25

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Oilservice Plus� Maintenance service

Datumkm-StandReparatur-Auftrags-Nr.

Zusätzliche Wartungsarbeiten nach Jahren

� � �����

���

� Wartungsdienst

Zusatzarbeiten zum Wartungsdienst� � �

Ölwechsel

26

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

� Oilservice Plus� Maintenance service

27

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Oilservice Plus� Maintenance service

Datumkm-StandReparatur-Auftrags-Nr.

Zusätzliche Wartungsarbeiten nach Jahren

� � �����

���

� Wartungsdienst

Zusatzarbeiten zum Wartungsdienst� � �

Ölwechsel

28

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

� Oilservice Plus� Maintenance service

29

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Oilservice Plus� Maintenance service

Datumkm-StandReparatur-Auftrags-Nr.

Zusätzliche Wartungsarbeiten nach Jahren

� � �����

���

� Wartungsdienst

Zusatzarbeiten zum Wartungsdienst� � �

Ölwechsel

30

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

� Oilservice Plus� Maintenance service

31

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Oilservice Plus� Maintenance service

Datumkm-StandReparatur-Auftrags-Nr.

Zusätzliche Wartungsarbeiten nach Jahren

� � �����

���

� Wartungsdienst

Zusatzarbeiten zum Wartungsdienst� � �

Ölwechsel

32

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

� Oilservice Plus� Maintenance service

33

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Oilservice Plus� Maintenance service

Datumkm-StandReparatur-Auftrags-Nr.

Zusätzliche Wartungsarbeiten nach Jahren

� � �����

���

� Wartungsdienst

Zusatzarbeiten zum Wartungsdienst� � �

Ölwechsel

34

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

� Oilservice Plus� Maintenance service

35

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Oilservice Plus� Maintenance service

Datumkm-StandReparatur-Auftrags-Nr.

Zusätzliche Wartungsarbeiten nach Jahren

� � �����

���

� Wartungsdienst

Zusatzarbeiten zum Wartungsdienst� � �

Ölwechsel

36

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

� Oilservice Plus� Maintenance service

37

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Oilservice Plus� Maintenance service

Datumkm-StandReparatur-Auftrags-Nr.

Zusätzliche Wartungsarbeiten nach Jahren

� � �����

���

� Wartungsdienst

Zusatzarbeiten zum Wartungsdienst� � �

Ölwechsel

38

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

� Oilservice Plus� Maintenance service

39

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Oilservice Plus� Maintenance service

Datumkm-StandReparatur-Auftrags-Nr.

Zusätzliche Wartungsarbeiten nach Jahren

� � �����

���

� Wartungsdienst

Zusatzarbeiten zum Wartungsdienst� � �

Ölwechsel

40

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

� Oilservice Plus� Maintenance service

41

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Oilservice Plus� Maintenance service

Datumkm-StandReparatur-Auftrags-Nr.

Zusätzliche Wartungsarbeiten nach Jahren

� � �����

���

� Wartungsdienst

Zusatzarbeiten zum Wartungsdienst� � �

Ölwechsel

42

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

� Oilservice Plus� Maintenance service

43

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Oilservice Plus� Maintenance service

Datumkm-StandReparatur-Auftrags-Nr.

Zusätzliche Wartungsarbeiten nach Jahren

� � �����

���

� Wartungsdienst

Zusatzarbeiten zum Wartungsdienst� � �

Ölwechsel

44

Confirmations

Oil service Plus/Maintenance service/Additional work during maintenance service

3

DateOdometer readingRepair order no.

Replaced ����

For the first time at 90,000 miles (144,000 km)��

� Work in addition to engine oil replacement

� Work in addition to maintenance service

� Additional maintenance work according to year

Oil change

� Oilservice Plus� Maintenance service