2006hochang introduction rev-02
TRANSCRIPT
INTRODUCTION
www.hoc21.com
HOCHANG MACHINERYHOCHANG MACHINERYINDUSTRIES CO., LTD.INDUSTRIES CO., LTD.
www.hoc21.com
Hochang Philosophy
www.hoc21.com
Contents
1. Locations.2. Company Profile.3. Organization.4. Production Capacity.5. Design Capacity.6. Facilities.7. Main Business Items.8. Quality Management.9. Safety and Health Management
10. Major Reference List.11. Technical Partners
www.hoc21.com
No.1 Head Office & Main Factory#743-65, YangDeung-Ri, SangBuk-Myeon, UlJu-Gun,UlSan, KoreaTel ) 82-52-255-2077/2074 Fax) 82-52-255-2091/2092
SEOUL
ULSAN
1Hr
No.2 Factory (OnSan Factory) #745, HwaSan-Ri, OnSan-Eup,UlJu-Gun, UlSan, Korea
No.4 Machinery and Metal Factory (Anshan HanhoMachinery & Metal Co., Ltd. )
#8, Ahnjung-Ro, Cheonsan-Gu, Ahnsan-City,Yo-Yeung-Province, China
No.5 OEDONG Factory #Kyung Ju, Korea
No.3 Machining Factory (Korea Precision Co., Ltd. (Sister Company)
#308, JeonUp-Ri, DuSeo-Myeon, UlJu-Gun, UlSan, Korea
No.6 Kyung Gi Factory #Kyung Ki, Korea
No.7 Geoje Factory #Geoje, Korea
1. Location
No.8 NEW Factory for drilling equipment #Onsan, Korea( Please see Next page)
www.hoc21.com
1. Location
NO.8 NEW FACTORYHochang recently bought the new factory nearby seaside.This factory will be used for fabrication of Derrick’s skeleton, Equipment etc.,
www.hoc21.com
2. Company Profile(1)
www.hoc21.com
2. Company Profile(2)
www.hoc21.com
2. Company Profile(3)
2005 Year2006 Year
www.hoc21.com
3.Organization
www.hoc21.com
4. Production Capacity
Marine & Offshore Equipment- Marine Winch / Windlass : 70 shipsets.- Marine Crane : 70 shipsets.- Offshore Crane : 30 shipsets.- Offshore Mooring Equipments : 10 shipsets.
2
The capacities in this table are normal capacities.We, however, areready to rearrangeour organization and facilities considering work load.
70,000Ton/Year
Steel Fabrication- Hatch Coaming- Cell Guide- Ramp- etc
1
RemarkCapacityProductNo.
1) Steel Fabrication Capacity
www.hoc21.com
2) Performance Test Capacity
Auto TensionHyd. Cylinder Type
Conventional,Weight Type
Type
3m x 10.7m(H)
4m x 12m(H)
Dimension
WTB 2
WTB 1
Test Bench Name
100 Ton1
50 Sets/ Month
30 Ton1
ProductionCapacity
CapacityQ’ty
Adjustable Type(0 or 5 Degree)
Conventional Type
Type
Φ3,200mm
Φ4,350mm
Dimension
DTB 2
DTB 1
Test Bench Name
2,000 Ton.m
1
4 Cranes/ Month
3,000 Ton.m
1
ProductionCapacity
CapacityQ’ty
Provision & Hose Handling Crane Test Bed
Inclined Type (5 degree)
Inclined Type (5 degree)
Type
Φ2,481mm
Φ2,097mm
Dimension
HTB 2
HTB 1
Test Bench Name
1,000 Ton.m1
24 Cranes/ Month
700 Ton.m1
ProductionCapacity
CapacityQ’ty
Deck Crane / Offshore Crane Test Bed
Winch Test Tower & Bed
4. Production Capacity
www.hoc21.com
5. Design Capacity
1) Design Program.
Sun micro systemsStructure Design for ShipSUN
Auto desk3D ModelingINVENTOR
Auto deskMechanical DesignAutoCAD M2005
Structure Ans. PLASSO Tech Ins.3D AnalysisAnsys & 3G
Structure Design for ShipCADRA
RemarksApplicable TaskM/C Name Developed by
2) Designer
HHI, HSHI, EtcAvg. 10 Years20 PersonsCrane & Machinery Designer
HHI, HSHI, EtcAvg. 11 Years11 PersonsHull structure Designer
31 PersonsTotal
Experienced Company
PersonsApplicable Work Carrier
3) Design Code
- API,FEM, DIN, JIS,CMAA, etc.
- Class Society (NK, DNV, LR, ABS, BV, GL, KR, etc)
www.hoc21.com
6. Facilities
―60Ton x 28M Overhead Crane : 2Set―40Ton x 23M Overhead Crane : 2Sets―20Ton x 23M Overhead Crane : 2Sets―15Ton x 23M Overhead Crane : 2 Set- 10Ton, 5Ton Over head crane ; 4 sets
25,000 ㎡63,000 ㎡New Factory
―30Ton Overhead Crane : 1Set―20Ton Overhead Crane : 1Set―10Ton Overhead Crane : 5Sets― 5Ton Overhead Crane : 3Sets
6,200 ㎡17,000 ㎡Machining Factory
- 30Tonx20M(W)x15M(H) Gantry Crane : 1Set - 20Tonx20M(W)x8M(H) Gantry Crane : 2Sets- 15Tonx20M(W)x8M(H) Gantry Crane : 2Sets- 10Tonx20M(W)x8M(H) Gantry Crane : 3Sets
10,000 ㎡30,000 ㎡On-san Factory
―30Ton x 20M Overhead Crane : 1Set―20Ton x 20M Overhead Crane : 3Sets―10Ton x 20M Overhead Crane : 3Sets―20Ton Semi-Gantry Crane : 1Set―10Ton Tower Crane : 1Set―Forklift 4 set (7.5T, 7.5T, 7.5T, 15T)
10,000 ㎡35,000 ㎡Head Office &Main Factory
CranesShopTotal AreaFactory
1) Yard & Crane Capacity
www.hoc21.com
8Φ550~ Φ800 x4500~10000
15m × 5m ×5m(630℃)Auto Control Heating Treatment
M/CAnnealing Furnace7
1Φ2500 x Φ200CNC Gear Test M/CTest6
3Φ2600 x M20CNC Gear Hobbing M/C, etcHobbing5
2Φ2000 / Φ4000CNC Vertical LatheLathe4
6Φ1300~ Φ2000 x3353~10000
CNC Heavy Duty Center LatheLathe3
53000 x 2000 x 1600CNC Horizontal Boring M/C, etcBoring & Milling2
211000 x 3900 x 1800CNC Plano MillerMilling1
Q’tyCapacityMachineWorking Description
2) Machining Capacity
6. Facilities
www.hoc21.com
3) FACILITIES OF HYUNDAI
FBA
MIT
CNC
14,000 x 2,500 x 800mm
19,000 x 3,250 x 1,600mm
110m x 10m x 28.5m(900℃)
16.25mW x 7.5mH x 25mL
16.25mW x 8mH x 27mLPlano Miller7
1Diameter : Max8.5m
112,000 x 4,000 x 2,400mm
Horizontal Boring Machine4
1200Ton(Ingot)10,000 Ton Hydraulic Forming Machine2
1300mmTh. X 6m Dia10,000 Ton Hydraulic Forming Press1
1230mmTh. X Φ4,730 x 4mL 4,000 Ton 4-roll Horizontal Bending Roller5
160mmTh. X 3mW4,000 Ton Vertical Bending Machine3
110m x 10m x 28.5m(1200℃)
Annealing Furnace8
1Diameter : Max 13mBoring & Milling Machine Vertical with 5 axis6
110m x 10m x 28.5m(750℃)
RemarkQ’tyCapacityMachine
6. Facilities
www.hoc21.com
7. Main Business Items
www.hoc21.com
SHIP EQUIPMENT & Structure PartSHIP EQUIPMENT & Structure Part
7. Main Business Items(1)
www.hoc21.com
Deck MachineryDeck MachineryHochang deliveres 70 shipsets deck machinery per year
Ship Structure PartShip Structure Part
7. Main Business Items(1)
www.hoc21.com
Offshore/Offshore/subseasubsea Structure & Structure & EquipmentEquipment
7. Main Business Items(2)
www.hoc21.com
7. Main Business Items(2)
www.hoc21.com
7. Main Business Items(2)
GREATER PLUTIONIO PROJECT
www.hoc21.com
Towing Winch Seawater Pump Caisson
Dummy for Export line Hang Off for Export line
7. Main Business Items(2)
www.hoc21.com
Hydro Power PlantHydro Power Plant
7. Main Business Items(3)
www.hoc21.com
7. Main Business Items(3)
www.hoc21.com
Offshore / Marine Material Offshore / Marine Material Handling EquipmentHandling Equipment
7. Main Business Items(4)
www.hoc21.com
Explosion proof type with non sparking material
All design and engineering is developed by HOCHANG
7. Main Business Items(4)
www.hoc21.com
7. Main Business Items(4)
Knuckle & Deck Crane
www.hoc21.com
Drilling Equipment & PackageDrilling Equipment & Package
7. Main Business Items(5)
www.hoc21.com
Hochang is making an effort to supply high quality drilling equipment including Derrick with famous engineering company in the worldwide. We ensured the production technology for them through many experience of marine and offshore equipment and structure.
7. Main Business Items(5)
www.hoc21.com
Hochang can supply 3D Model drawing or detail engineering.Our system can be checked all matters prior to fabrication
7. Main Business Items(5)
www.hoc21.com
7. Main Business Items(5)
HOCHANG joined and had agreement with SSI ( South Seas Inspection Company in Singapore).In addition, HOCHANG invited the experts for Derrick from HHI.
A Various Class and company approved HOCHANG and SSI.
www.hoc21.com
7. Main Business Items(5)
www.hoc21.com
Tensioning Tool & Calibrator for Derrick AssemblyHOCHANG uses the certified and calibrated tools
7. Main Business Items(5)
www.hoc21.com
INDUSTRIAL EQUIPMENT & INDUSTRIAL EQUIPMENT & PLANTPLANT
7. Main Business Items(6)
www.hoc21.com
Hochang was awarded many industrial cranes such as Reclaimer, shiploader etc.,Many owners and client was satisfied our product in spite of very difficult item.This is another power of Hochang.
7. Main Business Items(6)
www.hoc21.com
Bridge ComponentsBridge Components
7. Main Business Items(7)
www.hoc21.com
Hochang has special production technology of Hinge pin for bridge, which is used for preventing of some impact from seismic. Hochang can supply the saddle of bridge with the biggest cast steel maker in Korea.Based on which special production technology, we are now challenging new bridge project in USA demanding various kinds of technologies.
7. Main Business Items(7)
HOCHANG acquired AISC CERTIFICATE.
HOCHANG passed the PQ of CALTRANS( California Transportation)
www.hoc21.com
8. Quality Management
We, Hochang Machinery Industries Co., Ltd., assure our clients that we serve with high quality products infully compliance with rules and regulations of ISO 9001;2000,ISO 14001;1996, KSA14001;2001,OHSAS 18001;1999.
International class societies including NK, DNV, LR, BV, ABS and GL, etc. and approved quality management plans prepared by our QM dep’t.
1) Quality Policy
www.hoc21.com
ISO 14001;1996, KSA14001;2001
OHSAS 18001;1999
8. Quality Management
www.hoc21.com
DESIGN TECHNOLOGY
2) Quality Management Summary Chart
RESEARCH & DEVELOPMENT MECHANICAL PROCESSING TECHNOLOGY
TESTING & INSPECTIONTECHNOLOGY WELDING TECHNOLOGY
QUALITY ASSURANCE PROGRAM
• PRODUCTION TECHNOLOGY DEVELOPMENT
• PRODUCTION DEVELOPMENT
• SYSTEM DEVELOPMENT
• MACHINING
• CUTTING & FORMING
• FINISHING
• MATERIAL TESTING
• NON-DESTRUCTIVE TESTING
• MECHANICAL INSPECTION
• HIGH EFFICIENCY AUTO WELDING
• WELD OVERLAY
• HEAT TREATMENT
8. Quality Management
www.hoc21.com
SHIP STRUCTURE & OFFSHORE STRUCTURENK CLASS2001.04.10.WPS10
SUBMARINEDVS2719(GWS)2003.07.29.SHOP13
PEDESTAL, HOIST & TROLLEY, BRIDGE CRANE, etc.EXXONMOBIL2003.05.30.SHOP12
KRCLASS1995.06.07.WPS4
GL CLASS1995.10.16.WELDING SHOP3
GL CLASS1995.10.16.WPS2
SHIP STRUCTURE & OFFSHORE STRUCTURE
ABS CLASS1995.06.12.WPS1
STAINLESS STEELLR,DNV,ABS,KR1998.02.23.WPS8
PIPING for SHIPLR,DNV,ABS,KR1998.02.27.WPS7
LR CLASS1995.12.13.WPS6
DNV CLASS1995.12.01.WPS5
LOW ALLOY & STAINLESS STEEL for SUBMARINE
GL CLASS2003.09.23.WPS11
DECK CRANEBV CLASS1999.04.28.WPS9
DateDescription RangeIssued ByNo.
3) Approved WPS/Shop
8. Quality Management
www.hoc21.com
9. Safety and Health Management
Three( 3 ) Specialist.
Monthly Safety Education Program.
Safety Equipment ( Helmet, Shoes and Belt, etc )
Safety Access & Removal of Obstacle.
Horizontal, Clean and Well–drain Work Floor.
Monthly Inspection for Cranes, Sling wire, Shackle and Gas, etc.
Safety Campaign (Anti-disaster campaign etc.)
Fire Extinguisher and First-Aid Treatment, etc.
1) Safety Workshop
2) Health CareAnnual Physical.
Encouragement of Health Promotion.
※ISO 14000/18000, 2004 HSE manual certificate issued by DNV class society.
www.hoc21.com
HOCHANG MAJOR REFERENCE LISTHOCHANG MAJOR REFERENCE LIST
10. Major Reference List
www.hoc21.com
National Oilwell
EXXONMOBIL
MOQ
KNOC
ELF
MPG
Owner
National Oilwell
HHI / Kizomba -A FPSOOffshore Pedestal Crane(Lattice Boom type)
120T X 39M(Lattice Boom)
2 Booms&
3 Adapters
74.5M Lattice BoomAdapter
NationalOilwell
37.5T X 15(11)M (Telescopic Crane)
Al-Shaheen Block5 Project (France)Offshore Pedestal Crane(Lattice Boom Type)
National Oilwell
115T X 36.3MDonghae 1 Gas T 3047 (Korea) Pedestal crane (Box Boom Type)
National Oilwell
218T X 30MElf Amenam FSO (Nigeria)Pedestal crane (Box Boom Type)
National Oilwell
118/10T X 7.5/12MM.P Girassol FPSO (France)Pedestal crane (Box Boom Type)
Offshore
Crane&
Mooring
System
National Oilwell
330T X 32M(Lattice Boom)
Technical Partner
Q’ty(sets)
CapacityProject
& DescriptionItem
10. Major Reference List
www.hoc21.com
Hochang44EXXONMOBIL15T X 8M Hoist &Others Equipment
HHI / SAKHALIN PROJECT Hoist
Timberland15
EXXONMOBILChain StopperHHI / Kizomba -A FPSO
Chain Stopper & Deflector Sheaves 8Deflector Sheave
EXXONMOBILHHI/ Kizomba –A FPSO Chain Stopper
EXXONMOBIL
EXXONMOBIL
PETROBRAS
Owner
Hochang720.5T~20T Hoist & Trolley(Non-Spark,Low Head Type)
HHI / Kizomba –A FPSO Manual Hoist & Trolley
Hochang415T X 8,940M(Span)5T X 2,400M(Span)
HHI / Kizomba –A FPSOManual Bridge Crane
National Oilwell
3PedestalJURONG Shipyard / P-50 Pedestal for Pedestal Crane
OffshoreCrane
&MooringSystem
FMC SOFEC
15500 Ton Load Stopper
Technical Partner
Q’ty(sets)
CapacityProject
& DescriptionItem
10. Major Reference List
www.hoc21.com
TECHNIP( PUSNES )
13TOTAL13 SETSHI / DALIA FPSO Fairlead Bracket
FAVELLE FAVCO
2ONGC MSP14.2T / 20T x 35M / 30M HHI / ONCG - MSPOffshore Pedestal Crane
FMC SOFEC
13EXXONMOBILChain SupportHHI / Kizomba –B FPSO
Hochang72EXXONMOBIL0.5T~20T Hoist & Trolley(Non Spark, Low Head Type)
HHI / Kizomba –B FPSO Manual Hoist & Trolley
Timberland9EXXONMOBILDeflector SheavesHHI / Kizomba -B FPSO
SAIPEM50EXXONMOBILPlatform, Guiding Cone, Mock-up, Etc,
HHI / Kizomba –A & B FPSO / TLP
HHI2EXXONMOBILCIP & MIP Tubing WorkHHI / Kizomba –A FPSO
EXXONMOBILHHI / Kizomba –B FPSOManual Bridge Crane
EXXONMOBIL
EXXONMOBIL
Owner
National Oilwell
333/10T x 36/62M - 1set33/10T x 36/74M - 2sets
HHI / Kizomba –B FPSOOffshore Pedestal Crane
National Oilwell
233/10T x 36/62MDSME / Kizomba –B TLP
Offshore Pedestal Crane
OffshoreCrane
&MooringSystem
Hochang415T X 8,940M(Span)5T X 2,400M(Span)
Technical Partner
Q’ty(sets)
CapacityProject
& DescriptionItem
10. Major Reference List
www.hoc21.com
TECHNIP60TOTAL60 SETSDSME / DALIA FPSO I-TUBE TOP & BOTTOM FLANGES
AKERKVAERNE PUSNES2CHEVRON
TEXACO581 TON / HLDING FORCEDSME / AGBAMI FPSOHAWSER WINCH / HOSE WINCH
AKERKVAERNE PUSNES2Woodside581 TON / HLDING FORCE
SHI / STYBARROWHAWSER WINCH / HOSE WINCH
TECHNIP60TOTAL22 SETSDSME / DALIA FPSO HANG-OFF
HOCHANG119CHEVRON TEXACO1 TON ~ 23 TON
DSME / AGBAMI FPSOMATERIAL HANDLING EQUIPMENT
HOCHANG37EMCP1 TON ~ 15 TONDSME / SABLE TIERIIMATERIAL HANDLING EQUIPMENT
TECHNIP8EXXONMOBIL8 SETSSHI / EAST AREA PROJECTLEG MATING UNIT
TECHNIP60TOTAL60 SETSDSME / DALIA FPSO I-TUBE TOP & BOTTOM FLANGES
TECHNIP2TOTAL2 SETSSHI / DALIA FPSO Oil Export Spools
ESSOSAMBANGWANG SHIPYARD / ERHA FPSO / ForkLift Etc,
TOTAL
Owner
TECHNIP225Ton / SETSHI / DALIA FPSO Oil Export Receptacles / xport Sheaves
OffshoreCrane
&MooringSystem
HOCHANG203.5 Ton ( Explosion Proof Type )
Technical Partner
Q’ty(sets)
CapacityProject
& DescriptionItem
10. Major Reference List
www.hoc21.com
VAMH1AUSTERIARECLAIMERVABR 1,200 T / HOUR,36M
ALCANALCANGOVE G3Industrial Plant
VAI UK3CHINA1. ROUGHING MILL2. INTERMEDIATE MILL3. FINISHING MILL
Shenhuo Alu. Foil MillMetallogical
V/A Tech Hydro
4CHINA
HYDROTURBINE COMPONENTS 1. INNER GATE BARREL CONE2. OUTER GATE BARREL CONE3. REGULATING RING4. WICKET GATE5. WICKET GATE MECHANISM
JINXI, PROJECT
Hydro-Power Plant
V/A Tech
Hydro3CHINAZILANBA,
PROJECT
VAMH1AUSTERIASHIPLOADERCOMALCONEWEIPA PROJECT
Industrial Plant
CountryTechnical Partner
Q’ty(sets)
DescriptionProject Item
10. Major Reference List
www.hoc21.com
Japan Steel Works(Hiroshima Plant)
82004~2005
80/45/40T X 19/30/33MKyokuyo Shipyard (Japan)
MacGREGOR202007~840TonHMD / C.P.OFFEN
TTS Marine ASA42001~2002
5 Ton X 13(9)MINP Knuckle Boom Crane. (Korea)
MacGREGORCranes
12Since2001
40Ton x 28M40Ton x 26M40Ton x 21M
Hanjin Heavy Ind. Co. (Korea)
Provision Crane
Since1997
Since1997
2007~8
Since2001
2001~2002
Del.
Hose Handling
Crane
MacGREGOR640Ton x 28MHMD / CONTI
MacGREGORCranes
2140Ton x 28M40Ton x 23M
Dae Sun Shipbuilding & Engineering. Co., Ltd (Korea)
National Oilwell18
25Ton x 40.5M40Ton x 29M40Ton x 28M
China Shipping Corp. (Taiwan)
DeckCrane
Hochang65803 Ton x 15.0M
~12.5 Ton x 13M
Hyundai Heavy Ind. Co. (Korea) Hyundai Mipo Dockyard. (Korea)
Hochang49710 Ton x 20.0M
~20 Ton x 28.0M
Hyundai Heavy Ind. Co. (Korea)Hyundai Mipo Dockyard. (Korea
Technical Partner
Q’ty(sets)
CapacityYard or OwnerItem
10. Major Reference List
www.hoc21.com
Since2001
Since2001
Since2001
Since2002
Since2002
Since 2002
2002
2001~2002
Del.
LIPS, BRUNVOLL20CT275, T1750, T2250Hyundai Heavy Ind. Co. (Korea)
BowThrusterTunnel
PUSNES742Windlass 15t~45t / Winch 20t~30tHyundai Heavy Ind. Co. (Korea)
National Oilwell12Windlass 27.4t / Winch 20tHyundai Heavy Ind. Co. (Korea)
National Oilwell16Windlass 30t / Winch 20tMitsubishi Heavy Ind. Ltd. (Japan)
National Oilwell48Windlass 25t / Winch 15tChina Shipping Corp. (Taiwan)
DeckMachinery
45Total
LIPS17CT250, FT200Hyundai Mipo Dockyard. (Korea)
LIPS8CT250Daewoo Shipbuilding & Marine Engineering Co., Ltd (Korea)
1493Total
PUSNES675Windlass 15t~28t / Winch 16t~25tHyundai Mipo Dockyard. (Korea)
Technical Partner
Q’ty(sets)
CapacityYard or Owner
10. Major Reference List
Item
www.hoc21.com
10. Major Reference List
Item Yard or Owner Capacity Del.Q’ty
(sets)Technical Partner
DrillshipEquipment
Samsung Heavy Industry (Korea) /
2006
14 National OilwellVarco
1 National OilwellVarco
2006
Lattice Boom Crane
BOP Moonpool Skid 2006
2 National OilwellVarco
1 National OilwellVarco
2006
X-Tree Moonpool Skid 2006 1 National OilwellVarco
Dual Hoisting Tower 2006 1 National OilwellVarco
Knuckle Boom Crane
LMRP Skid on Main Deck
www.hoc21.com
11.Technical Partners
TECHNICAL PARTNERS
www.hoc21.com
Sales : [email protected] : [email protected]: +82-52-255-2004 /2060Fax: +82-52-255-2091