2006 3

March 2006

Listen. Think. Solve.SM

EtherNet/IP: @@3@S5.Y

Yalumba

Toshiba PS

Tony CachatControlLogix®

PLC

66

Automation Today is published by

ROCKWELL AUTO M ATION ASIA PACIFIC LTD

27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong Tel: (852) 2887 4788 ¥ Fax: (852) 2508 1846

EDITO R:

Gail Anderson — gmanderson@ra.rockwell.com

ROCKWELL AUTO M ATION GREATER CHINA

4/F, Office Tower 1, Henderson Center, 18 Jianguomennei Ave

Dongcheng District 100005, Beijing

Tel: (86)10/6518 2535 ¥ Fax:(86)10/6518 2536

Contact: Elton Wang — efwang@ra.rockwell.com

'2005 Rockwell Automation. All rights reserved. The contents of this

publication may not be reproduced in whole or part without the consent of the copyright owner.

-

ControlLogix¤

EtherNet/IP

EtherNet/IP CISCO

EtherNet/IP

Listen. Think. Solve

Scott Summerville

2 2006 3

2006 3 3

2

4

4

4

4

4

5

6

10

11 CompactLogix 1769

12

13

14 Allen-Bradley GuardLogix

65 50

15

17 EtherNet/IP:

19

20

22 AB

24 #7A #7B

28

29

32 Cachat ControlLogix

33 PowerFlex700S

34 PowerFlex¤ 40P

37 PowerFlex TorqProve

37 ArmorBlock 16 I/O

38 DeviceNet I/O PLC

38 MicroLogix 1100

39 RSLogix 5000

39 Guardmaster SafeZone

2006 3

( )

Soman Chunsas Won 13

1997

29

Keith Nosbusch

10

Brenda Blair

George Hofer

Blair

4 2006 3

(EPM) Propack Data

PMX MES“ 4.1

www.rockwellautomation.com/prop

ack-datal/

Encompass“ 5

Cognex

DVT

Cognex DVT

150

DVT

www.cognex.com

Listen Think Solve( )

2004

O E M

Matt Gonrin

2006 3 5

(Rockwell

Automation)

(Listen Think

Solve) 2006

O E M

2006

30

,

O E M

(BRUCE

QUINN)

(Listen

Think Solve)

O E M

(MES)

/ /

/

(RONA)

(OEE)

Mike Laszkiewicz

6 2006 3

(

)

2006 3 7

(SWC)

(STP)

(RSP)

Craig Taylor (MW)

RSP

Nandu Marathe

Entek¤ E n Watch¤

EnShare¤-Maximo

Adem Adil RSP

E n Watch

40

EnShare

10 EnShare

Enteck PlanLink¤ Plantlink¤

EnShare-Maxio EnShare

Maximo (CMMS)

.

RSP

Taylor 24 365

Taylor

10%-15%

8 2006 3

(MTBF)

Laszkiewicz

Laszkiewicz

1

5 2

/

/

/

2006 3 9

www.rockwellautomation.com/services

www.rockwellautomation.com/support

Laszkiewicz

2000

24 (

)

Philip Greetham

9 0 % 60

Greetham

Greetham

24

TechConnect

2006

Greetham

60%

TechConnect

10 2006 3

(Rockwell

Automation)

(Listen Think Solve)

2005 5

3+5

2003

O E M

5

30

2006

/

Keith Nosbusch

2006 3 11

2005 12 15 16

/ /

16 32

CompactLogix 1769

CompactLogix

CompactLogix

PLC

Logix

C o m p a c t L o g i x

ControlLogix

Logix

CompactLogix

Compact I/O

Logix

18 1 4 100005

010-65182535 010-65182536 Email: efwang@ra.rockwell.com

3

2006/3

CompactLogix 1769

2005 11 19 22

Internet

Internet Internet

DeviceNet ControlNet

DeviceNet

DeviceNet PLC

PLC

ControlNet

ControlNet

ControlNet

Produce/Consumer

Peer to Peer

ControlNet

DeviceNet

3

DeviceNet

ControlNet

DeviceNet

1989

31

265 18 636

12 2006 3

2006 3 13

(ROCKWELL AUTOMATION)

(CDI)

(BRUCE QUINN)

(SUNNY TSE)

- 1,000 10,000

-

26

1953 ,

1998 ISO

1000 10000

26

14 2006 3

100 150 5 7

8

4 6

Allen-Bradley GuradLogix

Joe Quigg

GuardLogix

LOGIX

3 SIL 3

GuardLogix RSLogix

5000 Logix

RSLogix 5000

RSLogix

5000

C E O

DeviceNet Safety I/O

I/O

ControlNet

GuardLogix

1

2 3

8

Joe Quigg

14

5

65%

GuardLogix

GuardLogix

3 3

GuardLogix 5

40

85 120

GuardLogix

90 500

3 1

Allen-Bradley GuardLogix

65 50

2006 3 15

Toshiba PS

Tohei Sangyo

Allen-Bradley¤

G M S

Tohei

Sangyo

Toshiba PS

NSRC

A l l e n - B r a d l e y

(NSRC) SORTEC

NSRC 250

NSRC

(Toshiba PS)

S O R T E C

Toshiba PS

70

Toshiba PS

Toshiba PS

NSRC

Toshiba PS

ControlLogix ¤ Rockwell

Software¤ RSView32¤

ControlNet¤

P C

3 P C

Toshiba PS Rockwell Software

RSLinx¤ C SDK C P C

RSView32

Toshiba PS 6

ControlLogix

ControlLogix

1

G e V

40MeV

P C

(PLC)

Toshiba PS RSView32 ControlLogix

SORTEC

16 2006 3

ControlLogix

Toshiba PS

Toshiba PS

RSView32 ControlLogix

RSView32 C

Toshiba PS

(SCADA)

P C

RSView32

P C (

) P L C

RSLinx C SDK RSView32

Toshiba PS C

Toshiba PS

50%

Toshiba PS

NSRC

NSRC

10%

NSRC

(Toshiba PS)

Tohei Sangyo

Allen-Bradley

ControlLogix Rockwell Software

RSView32 ControlNet

2006 3 17

100Mbps

W e b C a m

P C

O E M

Paul

Brooks

P C

Internet

EtherNet/IP

IP

EtherNet/IP

EtherNet/IP

ControlNet International

O D VA( )

EtherNet/IP /

I/O

Brooks

P C

EtherNet/IP:

EtherNet/IP

EtherNet/IP

18 2006 3

I/O

EtherNet/IP TCP/UPD/IP

Internet

I/O

EtherNet/IP IEEE

802.3

ControlNet¤ DeviceNet¤ EtherNet/IP

ControlNet

I/O

I/O

DeviceNet

ControlNet

DeviceNet

Brooks

Ether Net

EtherNet/IPwww.ab.com/networks/ethernet

EtherNet/IP

DeviceNet ControlNet

CIP

Brooks

EtherNet/IP

EtherNet/IP

2006 3 19

20

(PLC)

PLC

ERP( )

PLC

90

Interpack 2005

O M A C ( )

O M A C

(AT)

(IT)

( )

(

)

20 2006 3

( )

C A M M S

Yalumba Peter Graue

Angaston M o p p a

Yalumba

Moppa

Graue

( )

Yalumba

Angaston

1849 Barossa

Ya l u m b a

Angaston

Yalumba M o p p a

Oxford Landing

2005 1

Moppa

30,000

Angaston

Yalumba

Moppa

12

/

SCADA

Moppa

C A M M S

(SCADA)

Rockwell

Software¤ RSView¤ SE ( )

SCADA

S C A D A Yalumba

RSView SCADA

PanelView“ Plus

Yalumba

Moppa

Yalumba Moppa

Moppa

EtherNet/IP

S C A D A

ControlLogix PA C

ControlNet¤

/ I/O

DeviceNet¤

C A M M S

Snyman

Yalumba

C A M M S

O E M

O E M

Graue

(HMI)

RSView SE

FactoryTalk¤

FactoryTalk

( RSView¤ Studio“

RSLogix¤ 5000 )

C A M M S J o h a n

Snyman

S C A D A PLC

1 0 A l l e n - B r a d l e y ¤

ControlLogix (PAC)

Allen-

Bradley PowerFlex¤

PID

ControlLogix Moppa

C A M M S

Graue Moppa

Moppa

Graue Moppa

SCADA

G r a u e

M o p p a

Yalumba

Yalumba Moppa

2006 3 21

22 2006 3

PLC

(HMI)

,

(IT)

O P C

W E B

TCP/IP

WEB

3 1750m3

A B

AB

controllogix PLC

RSView SE

(Client)/ (Server)

/

MES(

) ERP( )

PLC

PLC

Prosoft 1756-MNET 1756-

DNB

Modicon

(L1 )

1

, (

, , ,

, ).

2

: ,;

;

A B

:

PLC

3

1750m3

A B

controllogix PLC

RSView SE

:

Abstract: The idea of "Transparent Factory" refers to the

integration of network architecture, which brings

various production processes and links into an

organic whole through PLCs and intelligent devices.

Development of the automation system for the 3#

1750 cubic-meter blast furnace, which went into

operation recently in Jigang Steel Works, is based on

This idea. It uses AB ControlLogix PLC series as the

core and RS View SE as the real-time monitoring

system for electric drive control and device process

control. With such a system the automation level

goes up dramatically. The application of network

leads to more convenient, faster and easier-to

maintain control.

Keywords: Transparent Factory Blast Furnace Automation

Network Topology Expert Sytem

2006 3 23

;

3

α β

.

4

.

5

.

6

7

1)

2)

3)

/

4)

( )

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Si

C RT

/

2005

8

2

500 /

3 1750m3

1 ControlLogix

Rockwell Automation

24 2006 3

#7

330MW #7

6kV 1600kW

120A 60% 8.9

kPa

#7

-

1

Q 0 Q 1

r0 r1 H 0

H 1 A B

(kW) P =Q

H (ηcηb) 10-3 P Q H

1 (ηcηb) 1

A B

A Q0 O H0 B Q1 O H1

Q 0 Q 1

A C

A

Q 0 O H0 C Q1 O H2

# 7

2001~2002

1 # 7 A

#7B

2 3

8000h,

85%, 60%

30% 1600kW=480kW 2

:

480kW 8000h 2=7680000kWh

2400kVA, 97%

:

2400kVA 0.9 0.03 8000

2=1036800 kWh

10kW

10 8000=80000 kWh

18303568 8000/8157-

(7680000+1036800+80000)=9154474k

W h

2002

0.32 /kWh

0.20

/ k W h

9154475kWh 0.20/kWh 183

450

2.5

#7A #7B2005 3

1

(h) ( kWh) (MW) (kWh)

2001 7893 231905 293.81 89% 18676108 0.81%

2002 8157 230276 282.31 85.50% 18303568 0.79%

2 #7A #7B

(m3/h) (Pa)

1888B/1128 249792 15651

3 #7A #7B

(kW) (V) (A) (r/min)

YKK630-4 1600 6000 174 Y F 1484

2006 3 25

AB ABB

( )

2004 1

(

AB)

( )

#7

(

AB ) AB

CSI-PWM

10

A B

PowerFlex7000

6kV

2

4.1 PowerFlex7000

AB CSI-PWM

2,400,000

/AB /

2300V 6900V

16,000 CSI-PWM

CIS-PWM

/

¥ AB CSI-PWM

6500V/1500A SGCT

¥ AB CSI-PWM

(18 )

18 17

THD 5%

IEEE519-1992

¥ AB CSI-PWM

dv/dt di/dt THD

%

15km

¥ AB CSI-PWM

( )

,

( )

2 #7A 7B

26 2006 3

¥ AB CSI-PWM

,

,

¥ AB CSI-PWM

SGCT

PowerCage

5

¥ AB CSI-PWM

16 DI 16

D O

4-20mA 4-10V

(DCS PLC )

DeviceNet, Profibus Modbus

Remote IO, ContrlNet RS-232/485

4.2

AB

6kV 2.1kV 18

F 120K

90K A N

4

-20 0 20

9 ( 3 ) 18

4.3

K1 K2 K3

/

,K1 ,K2 K3

, K1 , K2 K3

/ ,

DL

DL K1

K3 K1 K2 K3

K2 K3 K2

K3

5.1

2

380V7A

7B 2004 4 22

5 15

5.2

5

17 5

27 2 5 28

6 5

6 7

6 8 10

6 11 16

#7A 7B 6KV

5.3

6kV 6kV

6kV

5.4

6 15

a.

b.

c.

d. 2500V

120M‰

e.

3.1V 2.7V 2.1V

f. #7A

g. , SCR SGCT

h. 380V7A

#7 UPS

i. 18

j.

k.

l.

m.

180~1500rpm 20A

520V 5800V

2006 3 27

n.

5.5 DCS

# 7

D C S D C S

6KV

5%

PID

PID

130MW

130~230

M W

230~330MW

9.0kPa

[2004]58

#7A #7B

[2004]37

550

8.1

#7A #7B

#7A #7B 8

5 9 0 k W

306MW,

2001~2003

2 9 7 M W

#7A #7B

1150kW #7A #7B

15kW 2

2*1150-

2*590-15=1105 kW

8 0 0 0

1105*8000/10000=884 kWh

550

15

0.20 / kWh

884*0.20-550/15 140.13

140.13*(1-33%)=93.89

8.2

8.2.1

8.2.2

#7A #7B

8

30

k W A V

rpm

0~130 190 60 2300 960 29 55

130~230 340 75 3200 1080 31 65

230~330 560 90 4150 1180 33 75

( 33 25 )

(h) ( kWh) (MW) ( kWh)

2001 7893 231905 293.81 89% 1868 0.81% 1183

2002 8157 230276 282.31 85.50% 1830 0.79% 1122

2003 7915 244337 308.7 93.50% 1827 0.75% 1154

2004(1~5) 3150 101589 322.51 97.70% 734 0.72% 1165

04.7~05.3 6308 195501 309.92 93.90% 762 0.39% 590

28 2006 3

9-19 7.1D

2 7376m3/h

11596Pa Y250M-2

55kw 80%

488 m

76

DN400

2001

n

T P

Q Q0=n n0

H H0=(n n0)2

P P0=(n n0)3

Q H P n

0

3.1

PID

4500Pa

PID

3.2

Allen-Bradley PowerFlex700 2

55kw PID

2

2

( )

3.3

0~50

4.1

4.2

55kw 76 1

50HZ

80A

30HZ 35A

0.86 5

0.3 /kwh 3 6

1.732 380 80 0.86 5 0.3 6

365=14.87

1.732 380 35 0.86 5 0.3 6

365=6.51

8.36

730060

2006 3 29

2005 11 15 17

14

70 150

14,000

50

10%

( RFID)

(PEMS)

PEMS

PLC

PLC

30 2005 3

MPS

MES

Logix DCS

PLC DCS FCS

30%

2006

O E M

O E M

Logix ControlLogix

24

MES

Listen Think Solve

8

30%

15%

O E M

O E M

O E M

ControlLogix

5%-10%

30%-50%

3

(Mr.Scott Summerville)

( )

8

3

1997

1989

Murata Manufacturing 10

Kellogg

2006 3 31

32 2006 3

ControlLogix

ControlLogix

Cachat 2006

ControlLogix

ControlLogix

Cachat

- C o n t r o l N e t ¤ ,

DeviceNet¤ EtherNet/IP -

(

EtherNet/IP 10 )

Logix

IEC-61508 SIL-3

Allen-Bradley

Odo J.Struger

Odo J.Struger

Tony Cachat 2004 O d o

J.Struger 1998

ControlLogix Cachat

Cachat Logix

ControlLogix Cachat

ControlLogix

Cachat

ControlLogix

Cachat

Logix

Logix PLC

I/O

Logix

ControlLogix

Cachat

Cachat ControlLogix

Tony Cachat

ControlLogix

@@3@S5.Y

Logix PLC

?W26X??7<B1??3=C5??V40Y?

I/O @@3@S5.Y

Logix

?W26X??7<B1??3=C5??V40Y?

2006 3 33

¥ , (Zero

Stacking“)

¥ E M C

160kW

¥

PowerFlex700S

¥ P o w e r F l e x 7 0 0 S

PowerFlex700

PowerFlex700S

, /

.

1. PF700S

0.001%

2%

2. PF700S

3. PF700S /

,

¥

- - 250 uSec

- - 250 uSec

- - 125uSec

- / - 250 uSec

- AI&DI I/O - 250 uSec

- - 1.0 mSec

¥ PowerFlex700S

DriveLogix PLC

PowerFlex700S

PLC

¥ DriveLogix AB

RSLogix5000

¥ PowerFlex700S 16

Compact I/O

¥

Logix NetLinx“

¥ SynchLink DRIVE TO

DRIVE ( )

Application Guide

-

Target customers

requiring precise speed, torque,

or position control.

- O E M PLC

PLC

PLC

- .

¥ The following is a list of applications

that are well-suited for the

PowerFlex 700S:

- - /

- belt reels

- -

- rolling and shaping

- -

-

- -

- web handling

- electronic gearing

PF700S

PF700S

PowerFlex700S

(380VAC 560KW,690VAC-800KW)

PowerFlex®

PowerFlex® 40P

Category 3

:

/

PowerFlex 40P

•

•

1/2

PowerFlex 40P 1/2

PowerFlex 40P

• 1/2

•

PowerFlex 40P

•

•

Safety Guard

DriveGuard® Category 3

Allen-Bradley® DriveGuard PowerFlex 40P

EN954-1

Category 3

NEMA 1/IP30

NEMA 4/IP66 ( )

75%

PowerFlex® 40P

DriveGuard

P o w e r F l e x

40P

PowerFlex 40P

34 2006 3

2006 3 35

PowerFlex 40P ( ) 5V 12V DC

5V/12V/ 24V DC PowerFlex 40P

/

8

=

2

/ 1 2

= 0-7

/

PLC

StepLogic™ PowerFlex

40P

PLC Rockwell

Automation CompactLogix™ PLC

PowerFlex 40P

PLC

I/O

•

-

-

•

-

- /

PowerFlex 40P

PowerFlex 40P

PowerFlex 40P

- 500Hz

-

-

- P-Jump

-

- ( )

-

- 8 4 /

- ( )

-

- NEMA 1/IP30

75%

- 1/2

- 5/12/24V DC

-

- -

- -

-

-

- /

-

PowerFlex 40P

36 2006 3

2006 3 37

TorqPro v “ PowerFlex¤

700

PowerFlex 700

(FVC)

TorqProv PowerFlex 700

PowerFlex

0 PowerFlex

PowerFlex 700

/ O n -

Machine Allen-

Bradley¤ ArmorBlock“ I/O

IP67 16

8-/16-

ArmorBlock I/O 8-

/16- 7

1 11 5

ArmorBlock 24V I/O

DeviceNet¤ Profibus

M12 M 8

I/O

O E M ArmorBlock

I/O

www.ab.com/en/epub/catalogs/12762/2181376/104830/24

16243/2877320/

ArmorBlock 16 I/O

PowerFlex TorqProve

( )

38 2006 3

Allen-Bradley¤

MicroLogix“ 1100

PID

EtherNet/IP

MicroLogix 1100

W eb

MicroLogix 1100 LCD

I/O

MicroLogix 1100

(SCADA)

www.ab.com/plclogic/micrologix/1100/

Allen-Bradley

DeviceNet¤ DeviceNet

Safety DeviceNet

DeviceNet Safety Allen-Bardley¤

GuardPLC“ DeviceNet Safety

32

64 Rockwell Software¤

RSNetWorx“ for DeviceNet¤ DeviceNet Safety

I/O Allen-Bradley CompactBlock I/O“

I/O DeviceNet Safety I/O 12

8 8 4 4 I/O

4

DeviceNet Safety I/O TUV SIL 3 4

www.ab.com/guardplc/devicenet.html

DeviceNet I/OPLC

MicroLogix 1100

2006 3 39

Allen-Bradley¤ Guardmaster¤ SafeZone

SafeZone

190

SafeZone

W indows¤

SCD

www.ab.com/safety/prod_directory/pres_sens_safe_devic

es/safezonesafetylaserscanner.html

Allen-Bradley 1756 I/O

ControlLogix

ControlLogix

Rockwell Software¤ RSLogix“

5000

RSLogix

5000 V15

PhaseManager(

) 1756 I/O

Allen-Bradley ControlLogix¤

Logix PhaseManager

ISA S88

Logix

PhaseManager RSBizWare “

Batch

RSLogix Architect

Guardmaster SafeZone

RSLogix 5000