2003 e-series van / cutaway / chassis cab / stripped chassis

33
2003 E-SERIES VAN / CUTAWAY 2003 E-SERIES VAN / CUTAWAY 1 New or Revised 10/22/02 INDEX Subject Page Number Model/Series/Trim Availability 2 Payload Capacity And Standard Equipment Specifications: — E-150 Van 3 — E-250 Regular and Extended Van (Below 8500-lbs. GVWR) 4 — E-250 Regular and Extended Van (Over 8500-lbs. GVWR) 5 — E-350 Super Duty Regular and Extended Van 6-7 — E-350 Super Duty Cutaway / Chassis Cab 8-10 — E-250/350 Super Duty Commercial Stripped Chassis 11-12 — E-450 Super Duty Commercial Stripped Chassis 13 — E-450 Super Duty Cutaway / Chassis Cab 14 — E-550 Super Duty Cutaway / Chassis Cab 15-16 — Standard Equipment Specifications 17 Technical Specifications: — Axles 18 — Brakes 18-19 — Cooling System 19 — Fuel System 20 — Steering 20 — Suspension (Frame/Shocks/Springs) 20-25 — Tires and Wheels 25 — Transmission 26 Payload/Weight Ratings (Base Curb Weights) 27-32 Special Applications 33

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Page 1: 2003 E-Series Van / Cutaway / Chassis Cab / Stripped Chassis

2003 E-SERIES VAN / CUTAWAY

2003 E-SERIES VAN / CUTAWAY 1New or Revised 10/22/02

INDEXSubject Page NumberModel/Series/Trim Availability 2

Payload Capacity And Standard Equipment Specifications: — E-150 Van 3 — E-250 Regular and Extended Van (Below 8500-lbs. GVWR) 4 — E-250 Regular and Extended Van (Over 8500-lbs. GVWR) 5 — E-350 Super Duty Regular and Extended Van 6-7 — E-350 Super Duty Cutaway / Chassis Cab 8-10 — E-250/350 Super Duty Commercial Stripped Chassis 11-12 — E-450 Super Duty Commercial Stripped Chassis 13 — E-450 Super Duty Cutaway / Chassis Cab 14 — E-550 Super Duty Cutaway / Chassis Cab 15-16 — Standard Equipment Specifications 17

Technical Specifications: — Axles 18 — Brakes 18-19 — Cooling System 19 — Fuel System 20 — Steering 20 — Suspension (Frame/Shocks/Springs) 20-25 — Tires and Wheels 25 — Transmission 26

Payload/Weight Ratings (Base Curb Weights) 27-32

Special Applications 33

Page 2: 2003 E-Series Van / Cutaway / Chassis Cab / Stripped Chassis

2003 E-SERIES VAN / CUTAWAY

2 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

ECONOLINE VAN/CUTAWAY/STRIPPED CHASSIS MODEL/CHASSIS/POWERTRAIN SPECIFICATIONSMODEL/SERIES/TRIM AVAILABILITYSeries Model WB (″) Body Type Rear Wheels Base/Std RVE-150 Van 138 Cargo SRW ■ ■

E-250 Van 138 Cargo SRW ■ ■

Extended Van 138 Cargo SRW ■ ■

Super Duty Commercial Stripped Chassis 124 — SRWE-350 Super Duty

Van 138 Cargo SRW ■ ■

Extended Van 138 Cargo SRW ■ ■

Cutaway 138 — SRW ■

138 — DRW ■

158 — DRW ■

176 — DRW ■

Chassis Cab 138 — DRW ■

158 — DRW ■

176 — DRW ■

Commercial Stripped Chassis 138 — SRW138 — DRW158 — SRW158 — DRW176 — DRW

E-450 Super Duty

Cutaway 158 — DRW ■

176 — DRW ■

Chassis Cab 158 — DRW ■

176 — DRW ■

Commercial Stripped Chassis 158 — DRW176 — DRW

E-550 Super Duty

Cutaway 159.5 — DRW ■

177.5 — DRW ■

191.5 — DRW ■

209.5 — DRW ■

233.5 — DRW ■

Chassis Cab 159.5 — DRW ■

177.5 — DRW ■

191.5 — DRW ■

209.5 — DRW ■

233.5 — DRW ■

Page 3: 2003 E-Series Van / Cutaway / Chassis Cab / Stripped Chassis

2003 E-SERIES VAN / CUTAWAY

2003 E-SERIES VAN / CUTAWAY 3New or Revised 10/22/02

PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS

E-150 Regular VanSERIES: Regular VanWHEELBASE: 138″ 138” 138″PAYLOAD PACKAGE: #1-STD. #2-OPT. (RV)(1) #2-OPT. (Crew)(2)

MAXIMUM PAYLOAD RATING:(3) (lb) 1905 2315 1695GVWR: (lb) — Rating 6700 7000 6700GAWR: (4)(lb):

Front — Min. 3140 3240 3140— Max. 3600 3600 3600

Rear — Min. 3800 3800 3800— Max. 3800 3800 3800

POWERTRAIN:Engine — Application Refer To Preferred Equipment Packages For 50 States Usage

— Type 4.2L SEFI V-6Transmission — Type 4-Speed Auto OD (4R70W)

AXLES:Front Axle — Type Twin I-Beam IFS

— Capacity (Rating @ Ground) 3600 lbRear Axle — Type Semi-Floating, Visteon 8.8” (4.6L)

— Capacity (Rating @ Ground) 3800 lbBRAKES:

Front Disc — Type Single Piston, Floating Caliper— Size 11.72″ Diameter

Rear Drum — Type Self-Adjusting— Size 11.03″ x 2.25″

Power Assist Unit — Type Dual Diaphragm— Effective Diameter 13.46″

Anti-Lock System — System Four WheelParking Brake — Rear Brakes Foot-Operated, Push to Apply/Push & Release To Disengage

ELECTRICAL:Alternator — Rating 6GLF - 130 Amperes, 1950 WattBattery — Type Maintenance-Free

— Rating 72 Amp.-hr., 650 CCAFUEL TANK — Capacity 35 Gallon Midship

— Auxiliary Fuel Port — — YesJACK: — Capacity 1-1/2 TonSTEERING: — Type Power, Ford XR-50

— Ratio 17.0:1SUSPENSION:

Frame — Type Single Channel, 5-Crossmembers 36,000 psi Steel— Section Modulus 2.92 cu. in.

Springs, Front — Type Coil, Computer-Selected— Rating @ Ground (min.) 3140 lb 3240 lb 3140 lb

Springs, Rear — Type Multi-Leaf, Single-Stage— Rating @ Ground (min.) 3830 lb

Shock Absorbers — Gas-Type 1.00″ 1.19”Stabilizer Bar — Front—Diameter — 1.00’

TIRES: — Type Five, BSW, Steel-Belted Radial, All-Season— Size P235/75Rx15XL— Spare Tire Carrier Frame Mounted At Rear With Cable Retention

WHEELS: — Type & Size Five, 5-Hole Disc, 15″ x 6.0″ J SteelNOTE: Refer to the end of this section for Preferred Equipment Package content and option availability.(1) Available on Recreational Van only.(2) Available on Crew Van only.(3) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment

weight.(4) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computer-

selected springs, wheels and tires) of a specific vehicle. Front and rear GAWR's will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) must not exceed the GVW rating or GAWR (front or rear).

Page 4: 2003 E-Series Van / Cutaway / Chassis Cab / Stripped Chassis

2003 E-SERIES VAN / CUTAWAY

4 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS

E-250 Regular and Extended Van (Below 8500-lbs. GVWR)SERIES: Regular Van Extended VanWHEELBASE: 138″ 138″ 138″ 138″PAYLOAD PACKAGE: #1-STD. #2-OPT. (RV)(1)

(1) Available on Recreational Van only.

#1-STD. #2-OPT. (RV)(1)

MAXIMUM PAYLOAD RATING:(2) (lb)

(2) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment weight.

2050 2610 2020 1965GVWR: (lb) — Rating 7200 7900 7300 7500GAWR:(3) (lb)

(3) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computer-selected springs, wheels and tires) of a specific vehicle. Front and rear GAWR's will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) must not exceed the GVW rating or GAWR (front or rear).

Front — Min. 3250 3700 3100 3250— Max. 3700 3800 3400 3550

Rear — Min. 4120 4265 4265 4265— Max. 4120 4265 4265 4265

POWERTRAIN: — Application Refer To Preferred Equipment Packages For 50 States UsageEngine — Type 4.2L SEFI V-6Transmission — Type 4-Speed Auto OD (4R70W)

AXLES:Front Axle — Type Twin I-Beam IFS

— Capacity (Rating @ Ground) 4600 lbRear Axle — Type Semi-Floating, Dana 9.75”

— Capacity (Rating @ Ground) 5520 lbBRAKES:

Front Disc — Type Dual Piston 2.20″ Diameter Cylindrical, Pin Slider Caliper— Size 13.03″ Diameter

Rear Disc — Type Dual Piston— Size 12.90″ Diameter

Power-Assist Unit — Type Dual Diaphragm— Effective Diameter 13.46″

Anti-Lock System — Four WheelParking Brake — Rear Brakes Foot-Operated, Push to Apply/Push & Release To Disengage

ELECTRICAL:Alternator — Rating 6GLF - 130 Amperes, 1950 WattBattery — Type Maintenance-Free

— Rating 72 Amp.-hr., 650 CCAFUEL TANK — Capacity 35 Gallon, Midship

— Auxiliary Fuel Port — Yes — YesJACK: — Capacity 2 TonSTEERING: — Type Power, Ford XR-50

— Ratio 17.0:1SUSPENSION:

Frame — Type Single Channel, 5-Crossmembers (6 With Super Van), 36,000 psi Steel— Section Modulus 3.30 cu. in.

Springs, Front — Type Coil, Computer-Selected— Rating @ Ground (min.) 3250 lb. 3700 lb. 3100 lb. 3250 lb.

Springs, Rear — Type Multi-Leaf, Two-Stage— Rating @ Ground (min.) 4265 lb.

Shock Absorbers — Gas-Type 1.19″ 1.38″ 1.19″ 1.38″Stabilizer Bar — Front—Diameter — 1.00″ — 1.00″

TIRES: — Type Five, BSW, Steel-Belted Radial, All-Season— Size LT225/75Rx16E— Spare Tire Carrier Frame Mounted At Rear With Cable Retention

WHEELS: — Type & Size Five, 8-Hole Disc, 16″ x 7.0″ K Steel NOTE: Refer to the end of this section for Preferred Equipment Package content and option availability.

Page 5: 2003 E-Series Van / Cutaway / Chassis Cab / Stripped Chassis

2003 E-SERIES VAN / CUTAWAY

2003 E-SERIES VAN / CUTAWAY 5New or Revised 10/22/02

PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS

E-250 Regular and Extended Van (Over 8500-lbs. GVWR)SERIES: Regular Van Extended VanWHEELBASE: 138″ 138″ 138” 138″ 138”PAYLOAD PACKAGE: #1-STD. #1-OPT.

(NGV)(1)#1-OPT. (CREW)(2)

#1-STD. #1-OPT. (CREW)(2)

MAXIMUM PAYLOAD RATING:(3) (lb) 3430 2735 3215 3215 3215GVWR: (lb) — Rating 8600 8600 8600 8600 8600GAWR:(4) (lb)

Front — Min. 3550 3550 3550 3250 3250— Max. 3900 3900 4050 3700 3900

Rear — Min. 5520 5120 5520 5520 5520— Max. 5520 5120 5520 5520 5520

POWERTRAIN: — Application Refer To Preferred Equipment Packages For States UsageEngine — Type 4.2L SEFI V-6 5.4L NGV V-8 4.2L SEFI V-6Transmission — Type 4-Speed Auto

OD (4R70W)4-Speed Auto OD (4R100)

4-Speed Auto OD (4R70W)

AXLES:Front Axle — Type Twin I-Beam IFS

— Capacity (Rating @ Ground) 4600 lb.Rear Axle — Type Semi-Floating, Dana 9.75”

— Capacity (Rating @ Ground) 5520 lb.BRAKES:

Front Disc — Type Dual Piston 2.20″ Diameter Cylindrical, Pin Slider Caliper— Size 13.03″ Diameter

Rear Disc — Type Dual Piston— Size 12.90″ Diameter

Power-Assist Unit — Type Dual Diaphragm— Effective Diameter 13.46″

Anti-Lock System — Four WheelParking Brake — Rear Brakes Foot-Operated, Push to Apply/Push & Release To Disengage

ELECTRICAL:Alternator — Rating 6GLF - 130 Amperes, 1950 WattBattery — Type Maintenance-Free

— Rating 72 Amp.-hr., 650 CCAFUEL TANK — Capacity 35 Gallon, Midship

— Auxiliary Fuel Port — Yes —JACK: — Capacity 2 TonSTEERING: — Type Power, Ford XR-50

— Ratio 17.0:1SUSPENSION:

Frame — Type Single Channel, 5-Crossmembers (6 With Super Van), 36,000 psi Steel— Section Modulus 3.30 cu. in.

Springs, Front — Type Coil, Com-puter-Selected

— Rating @ Ground (min.) 3550 lb. 3250 lb.Springs, Rear — Type Multi-Leaf, Two-Stage

— Rating @ Ground (min.) 5545 lb 5345 lb 5545 lbShock Absorbers — Gas-Type 1.19″ 1.38″ 1.19″Stabilizer Bar — Front—Diameter — 1.00″ —

TIRES: — Type Five, BSW, Steel-Belted Radial, All-Season— Size LT245/

75Rx16ELT225/75Rx16E

LT245/75Rx16E

— Spare Tire Carrier Frame Mounted At Rear With Cable RetentionWHEELS: — Type & Size Five, 8-Hole Disc, 16″ x 7.0″ K SteelNOTE: Refer to the end of this section for Preferred Equipment Package content and option availability.(1) Natural Gas Vehicle(2) Available for Crew Van only.(3) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment

weight.(4) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computer-

selected springs, wheels and tires) of a specific vehicle. Front and rear GAWR's will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) must not exceed the GVW rating or GAWR (front or rear).

Page 6: 2003 E-Series Van / Cutaway / Chassis Cab / Stripped Chassis

2003 E-SERIES VAN / CUTAWAY

6 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS

E-350 Super Duty Regular and Extended VanSERIES: Regular Van Extended VanWHEELBASE: 138″ 138″PAYLOAD PACKAGE: #1-STD.(1) #1-OPT.

(NGV)(2)#1-OPT. (CREW)(3)

#1-STD.(1) #1-OPT. (NGV)(2)

#1-OPT. (CREW)(3)

#1-OPT. (CREW)(3)

MAXIMUM PAYLOAD RATING:(4) (lb) 4015 3430 3800 3765 3080 3400 2960GVWR: (lb) 9500 9500 9500 9400 9300 9250 9400GAWR:(5) (lb)

Front — Min. 3800(6) 3700 3550(7) 3400(8) 3400 3400 3400(9)

— Max. 4400(6) 3900 4200(7) 3800(8) 3700 3400 3900(9)

Rear — Min. 6084 6084 6084 6084 6084 6084 6084— Max. 6084 6084 6084 6084 6084 6084 6084

POWERTRAIN:Engine — Application Refer To Preferred Equipment Packages For 50 States Usage

— Type 5.4L SEFI V-8 7.3L V-8Transmission — Type 4-Speed Auto OD (4R100)

AXLES:Front Axle — Type Twin I-Beam IFS

— Capacity (Rating @ Ground)

4600 lb

Rear Axle — Type Semi-Floating, Dana 9.75” HD— Capacity (Rating @

Ground)6340 lb

BRAKES:Front Disc — Type Dual Piston 2.20″ Diameter Cylindrical, Pin Slider Caliper

— Size 13.03″ DiameterRear Disc — Type Dual Piston

— Size 12.90″ DiameterPower-Assist Unit — Type Dual Diaphragm

— Effective Diameter 13.46″Anti-Lock System Four WheelParking Brake — Rear Brakes Foot-Operated, Push to Apply/Push & Release To Disengage

ELECTRICAL:Alternator — Rating 6GLF - 130 Amperes, 1950 WattBattery — Type Maintenance-Free

— Rating 72 Amp.-hr., 650 CCAFUEL TANK: — Capacity 35 Gallon Midship (Unique Cylindrical Midship Tank With NGV)JACK: — Capacity 2 TonSTEERING: — Type Power, Ford XR-50 (H.D. Gear With 6.8L/7.3L engines)

— Ratio 17.0:1SUSPENSION:

Frame — Type Single Channel, 5-Crossmembers 36,000 psi Steel

Single Channel, 6-Crossmembers 36,000 psi Steel

— Section Modulus 5.44 cu. in.Springs, Front — Type Coil, Computer-Selected

— Rating @ Ground (min.)

3800 lb. 3700 lb. 3400 lb. 3400 lb. 3400 lb.

Springs, Rear — Type Multi-Leaf, Two-Stage— Rating @ Ground

(min.)6195 lb

Shock Absorbers — Gas-Type 1.38″Stabilizer Bar — Front—Diameter 1.00″

Page 7: 2003 E-Series Van / Cutaway / Chassis Cab / Stripped Chassis

2003 E-SERIES VAN / CUTAWAY

2003 E-SERIES VAN / CUTAWAY 7New or Revised 10/22/02

TIRES: — Type Five, BSW, Steel-Belted Radial, All-Season— Size LT245/75Rx16E— Spare Tire Carrier Frame Mounted At Rear With Cable Retention

WHEELS: — Type & Size Five, 8-Hole Disc, 16″ x 7.0″ K SteelNOTE: Refer to the end of this section for Preferred Equipment Package content and option availability.(1) Includes standard Class I Trailer Towing Package which includes 4-Pin trailer wiring harness. Also, these models are available for

Recreational Van. (2) Natural Gas Vehicle (NGV).(3) Available on Crew Van only(4) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment

weight.(5) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computer-

selected springs, wheels and tires) of a specific vehicle. Front and rear GAWR's will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVW rating or GAWR (front or rear).

(6) 4200 lb min./4600 lb max. springs/GAWR with 7.3L (444) V-8 Turbo Diesel.(7) 3900 lb min./4600 lb max. springs/GAWR with 7.3L (444) V-8 Turbo Diesel.(8) 3800 lb min./4400 lb max. springs/GAWR with 7.3L (444) V-8 Turbo Diesel. 4600 lb spring?GAWR with Ambulance Prep Package

& Shuttle Bus Prep Package.(9) 3800 lb min./4400 lb max. springs/GAWR with 7.3L (444) V-8 Turbo Diesel. 4600 lb spring?GAWR with Ambulance Prep Package

& Shuttle Bus Prep Package.

PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS

E-350 Super Duty Regular and Extended VanSERIES: Regular Van Extended Van

Page 8: 2003 E-Series Van / Cutaway / Chassis Cab / Stripped Chassis

2003 E-SERIES VAN / CUTAWAY

8 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS

E-350 Super Duty Cutaway / Chassis CabREAR WHEELS: SRW (Cutaway

only)DRW DRW DRW

WHEELBASE: 138″ 138″ 158″ 176″PAYLOAD PACKAGE: #Q #1 (RV) #1 (RV) #3 (RV)MAXIMUM PAYLOAD RATING:(1) (lb) 4820 5790 / 5715(2) 6445 / 6370(2) 6500 / 6425(2)

GVWR: (lb) — Rating 9600 10700 11500 11500GAWR:(3) (lb)

Front — Min. 3700(4) 3550(4) 4050(5) 4050(5)

— Max. 4050(4) 3900(4) / 4050(2) 4400(5) / 4600(2) 4400(5) / 4600(2)

Rear — Min. 6084 7800 7800 7800— Max. 6084 7800 7800 7800

POWERTRAIN:Engine — Application Refer To Preferred Equipment Packages For 50 States Usage

— Type 5.4L SEFI V-8Transmission — Type 4-Speed Auto OD (4R100)

AXLES:Front Axle — Type Twin I-Beam IFS

— Capacity (Rating @ Ground) 4600 lbRear Axle — Type Full-Floating, Dana 10.5”

— Capacity (Rating @ Ground) 7800 lb.BRAKES:

Front Disc — Type Dual Piston 2.20″ Diameter Cylindrical, Pin Slider Caliper — Size 13.03″ Diameter

Rear Disc — Type Self-Adjusting— Size 12.90″ Diameter

Power-Assist Unit — Type Dual Diaphragm— Effective Diameter 13.46″

Anti-Lock System — Type Four WheelParking Brake — Transmission Mounted Drum Foot-Operated, Push to Apply/Push & Release To Disengage

ELECTRICAL:Alternator — Rating 6GLF - 130 Amperes, 1950 WattBattery — Type Maintenance-Free

— Rating 72 Amp.-Hr., 650 CCAKit — Modified Vehicle Wiring

FUEL TANK: — Capacity(6) 37 Gallon Aft-Of-Rear-AxleJACK: — Capacity 2 Ton 3 TonSTEERING: — Type Power, Ford XR-50 H.D. Gear

— Ratio 17.0:1SUSPENSION:

Frame — Type Single Channel, 6-Crossmembers, 36,000 psi Steel (Includes 2 Lateral Spacers, 4 Longitudinal Spacers and 12 Body Mounts With 138″, 158″ WB. Or, 4 Lateral Spacers, 2 Longitudinal Spacers and 12 Body Mounts With 176″ WB.)

— Section Modulus 5.73 cu. in.Springs, Front — Type Coil, Computer-Selected

— Rating @ Ground (min.) 3700 lb. 3550 lb. 4050 lb.Springs, Rear — Type Multi-Leaf, Single Stage

— Rating @ Ground (min.) 7810 lb.Shock Absorbers — Gas-Type 1.38″Stabilizer Bar — Front—Diameter 1.00″

Page 9: 2003 E-Series Van / Cutaway / Chassis Cab / Stripped Chassis

2003 E-SERIES VAN / CUTAWAY

2003 E-SERIES VAN / CUTAWAY 9New or Revised 10/22/02

TIRES: — Type Four, BSW, Truck-Type Steel-Belted Radial, All-Season (Six With DRW)— Size LT245/75Rx16E LT225/75Rx16E

WHEELS: — Type & Size Four, 8-Hole Disc, 16″ x 7.0″ K Steel (Six,16″ x 6.0″ K With DRW)NOTE: Refer to the end of this section for Preferred Equipment Package content and option availability.(1) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment

weight.(2) Chassis Cab(3) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computer-

selected springs, wheels and tires) of a specific vehicle. Front and rear GAWR's will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVW rating or GAWR (front or rear).

(4) 4050 lb min./4400 lb max. springs/GAWR with 7.3L (444) V-8 Turbo Diesel. 4600 lb spring/GAWR with Ambulance Prep Package & Shuttle Bus Prep Package on Cutaways.

(5) 4400 lb min./4600 lb max. springs/GAWR with 7.3L (444) V-8 Turbo Diesel. 4600 lb spring/GAWR with Ambulance Prep Package & Shuttle Bus Prep Package on Cutaways.

(6) Also includes 7.5 gallons plastic transit fuel tank (may be deleted), Auxiliary Fuel Port and Fuel System Conversion Kit.

PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS

E-350 Super Duty Cutaway / Chassis Cab

Page 10: 2003 E-Series Van / Cutaway / Chassis Cab / Stripped Chassis

2003 E-SERIES VAN / CUTAWAY

10 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS

E-350 Super Duty CutawayREAR WHEELS: DRWWHEELBASE: 138″PAYLOAD PACKAGE: #1 - (School Bus)(1)

MAXIMUM PAYLOAD RATING:(2) (lb) 3355GVWR: (lb) 11500GAWR:(3) (lb)

Front — Min. 4050— Max. 4050

Rear — Min. 7800— Max. 7800

POWERTRAIN:Engine — Application Refer To Preferred Equipment Packages For 50 States Usage

— Type 7.3L DI Turbo Diesel V-8Transmission — Type 4-Speed Auto OD (4R100)

AXLES:Front Axle — Type Twin I-beam IFS

— Capacity (Rating @ Ground) 4600 lbRear Axle — Type Full-Floating, Dana 10.5”

— Capacity (Rating @ Ground) 7800 lbBRAKES:

Front Disc — Type Dual Piston 2.20″ Diameter Cylindrical, Pin Slider Caliper — Size 13.03″ Diameter

Rear Disc — Type Self-Adjusting— Size 12.90″ Diameter

Power-Assist Unit — Type Dual Diaphragm— Effective Diameter 13.46″

Anti-Lock System — Type Four wheelParking Brake — Transmission Mounted Drum Foot-Operated, Push to Apply/Push & Release To Disengage

ELECTRICAL:Alternator — Rating 6GLF - 130 Amperes, 1950 WattBattery — Type Maintenance-Free

— Rating 72 Amp.-Hr., 650 CCAKit Modified Vehicle Wiring

FUEL TANK — Capacity(4) 37 Gallon Aft-Of-Rear-AxleSTEERING: — Type Power, Ford XR-50 H.D. Gear

— Ratio 17.0:1SUSPENSION:

Frame — Type Single Channel, 6 Crossmembers, 36,000 psi Steel— Section Modulus 5.73 cu. in.

Springs, Front — Type Coil, Computer-Selected— Rating @ Ground (min.) 4050 lb.

Springs, Rear — Type Multi-Leaf, Single-Stage— Rating @ Ground (min.) 7810 lb

Shock Absorbers — Gas-Type 1.38″Stabilizer Bar — Front—Diameter 1.00″

TIRES: — Type Six, BSW, Truck-Type Steel-Belted Radial, All-Season— Size LT225/75Rx16E

WHEELS: — Type & Size Six, 8-Hole Disc, 16″ x 6.0″ K SteelNOTE: Refer to the end of this section for Preferred Equipment Package content and option availability.(1) Available on School Bus Body Builder Prep Package only.(2) Load rating represents max allowable weight of people, cargo and body equipment and is reduced by optional

equipment weight.(3) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle,

computer-selected springs, wheels and tires) of a specific vehicle. Front and rear GAWR's will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVW rating or GAWR (front or rear).

(4) Also includes 7.5 gallon plastic transit fuel tank (may be deleted), Auxiliary Fuel Port and Fuel System Conversion Kit.

Page 11: 2003 E-Series Van / Cutaway / Chassis Cab / Stripped Chassis

2003 E-SERIES VAN / CUTAWAY

2003 E-SERIES VAN / CUTAWAY 11New or Revised 10/22/02

PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONSE-250/350 Super Duty Commercial Stripped ChassisSERIES: E-250 Super Duty E-350 Super DutyREAR WHEELS: SRW SRW SRW SRW DRW DRW DRW DRW DRWWHEELBASE: 124” 124″ 138″ 158″ 138″ 158” 176″ 158” 176”PAYLOAD PACKAGE: #3 #3 U U W W W W WMAXIMUM PAYLOAD RATING: (1) (lb) 4980 5130 5620 5535 5755 5680 5645 6680 6645GVWR: (lb) 8450 8600 9600 9600 10000 10000 10000 11000 11000GAWR: (lb)(2)

Front — Min. 3550 3550 3550 3700 3700 3700 3800 3800 4050— Max. 3700 3580 3900 3900 3900 3900 4050 4200 4400

Rear — Min. 5360 5360 6084 6084 7800 7800 7200 7800 7800— Max. 5360 5360 6084 6084 7800 7800 7200 7800 7800

POWERTRAIN: Engine — Application Refer To Preferred Equipment Packages For 50 States Usage

— Type 4.2L SEFI V-6 5.4L SEFI V-8Transmission — Type 4-Speed Auto OD

(4R70W)4-Speed Auto OD (4R100)

AXLES:Front Axle — Type Twin I-beam IFS

— Capacity (Rat-ing @ Ground)

4600 lb

Rear Axle — Type Semi-floating Dana 9.75” Full floating Dana 10.5”— Capacity (Rat-

ing @ Ground)6340 lb. 7800 lb

BRAKES:Front Disc — Type Dual Piston 2.20″ Diameter Cylindrical, Pin Slider Caliper

— Size 13.03” DiameterRear Disc — Type Self-Adjusting

— Size 12.90″ DiameterPower-Assist Unit — Type Dual Diaphragm

— Effective Diame-ter

13.46″

Anti-Lock System Four WheelParking Brake — Rear Brakes Foot-Operated, Push to Apply/Push & Release To Disengage

ELECTRICAL:Alternator — Rating 6GLF - 130 Amperes, 1950 WattBattery — Type Maintenance-Free

— Rating 72 Amp.-hr., 650 CCAKit — Wiring Modified Wiring

FUEL TANK — Capacity 37 Gallon Aft-Of-Rear-Axle STEERING — Type Power, Ford XR-50 H.D. Gear

— Ratio 17.0:1SUSPENSION:

Frame — Type Single Channel, 6 Crossmembers, 36,000 psi Steel — Section Modu-

lus 3.30 cu. in. 5.73 cu. in.

Springs, Front — Type Coil, Computer-Selected— Rating @

Ground (min.)3550 lb. 3700 lb. 3800 lb. 4050 lb.

Springs, Rear — Type Multi-Leaf, Single Stage— Rating @

Ground (min.)5545 lb 7810 lb

Shock Absorbers — Gas-Type 1.38”Stabilizer Bar — Front — Diame-

ter1.00”

TIRES — Type BSW, Truck-Type Steel-Belted Radial, All-Season— Size Four, LT225/

75Rx16EFive, LT245/75Rx16E(3)

Seven, LT225/75Rx16E(3)

— Spare tire car-rier

None

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2003 E-SERIES VAN / CUTAWAY

12 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

WHEELS — Type & Size Four, 8-Hole Disc, 16″ x 7.0″ K Steel

Five, 8-Hole Disc,16″ x 7.0″ K Steel(3)

Seven, 8-Hole Disc, 16″ x 6.0″ K Steel(3)

NOTE: Refer to the end of this section for Preferred Equipment Package content and option availability.(1) Load rating represents max allowable weight of people, cargo and body equipment and is reduced by optional equipment weight(2) Gross axle weight rating (GAWR’s) are determined by the rated capacity of the minimum component of the axle system - axle,

computer selected springs, wheels and tires - of each specific vehicle. Front and rear GAWR’s will, in all cases, sum to a number equal to or greater than the gross vehicle weight rating (GVWR). GVWR, includes - the weight of passengers, equipment and payload - and, must not exceed either the front or rear GAWR.

(3) Spare tire and wheel are shipped temporarily mounted to the top of the frame.

PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONSE-250/350 Super Duty Commercial Stripped Chassis

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2003 E-SERIES VAN / CUTAWAY

2003 E-SERIES VAN / CUTAWAY 13New or Revised 10/22/02

PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONSE-450 Super Duty Commercial Stripped ChassisSERIES: E-450 Super DutyREAR WHEELS: DRW DRWWHEELBASE: 158″ 176″PAYLOAD PACKAGE: W WMAXIMUM PAYLOAD RATING: (1) (lb) 9485 9490GVWR: (lb) 14050 14050GAWR: (lb)(2)

Front — Min. 4600 4600— Max. 4600 4600

Rear — Min. 9450 9450— Max. 9450 9450

POWERTRAIN: Engine — Application Refer To Preferred Equipment Packages For 50 States Usage

— Type 5.4L SEFI V-8Transmission — Type 4-Speed Auto OD (4R100)

AXLES:Front Axle — Type Twin I-beam IFS

— Capacity (Rating @ Ground)

4600 lb

Rear Axle — Type Full-Floating Dana 10.5” HD— Capacity (Rating @

Ground)9450 lb.

BRAKES:Front Disc — Type Dual Piston 2.20″ Diameter Cylindrical, Pin Slider Caliper

— Size 13.03 DiameterRear Disc — Type Self-Adjusting

— Size 12.90″ DiameterPower-Assist Unit — Type Dual Diaphragm

— Effective Diameter 13.46″Anti-Lock System Four WheelParking Brake — Rear Brakes Foot-Operated, Push to Apply/Push & Release To Disengage

ELECTRICAL:Alternator — Rating 6GLF - 130 Amperes, 1950 WattBattery — Type Maintenance-Free

— Rating 72 Amp.-hr., 650 CCAKit — Wiring Modified Wiring

FUEL TANK — Capacity 55 Gal. STEERING — Type Power, Ford XR-50 H.D. Gear

— Ratio 17.0:1SUSPENSION:

Frame — Type Single Channel, 6 Crossmembers, 36,000 psi Steel — Section Modulus 5.730 cu. in.

Springs, Front — Type Coil, Computer-Selected— Rating @ Ground

(min.)4600 lb.

Springs, Rear — Type Multi-Leaf, Single Stage— Rating @ Ground

(min.)9450 lb.

Shock Absorbers — Gas-Type 1.38″Stabilizer Bar — Front — Diameter 1.00″

TIRES — Type BSW, Truck-Type Steel-Belted Radial, All-Season— Size Seven, LT225/75Rx16E(3)

— Spare tire carrier None. WHEELS — Type & Size Seven, 8-Hole Disc,16″ x 6.0″ K Steel(3)

NOTE: Refer to the end of this section for Preferred Equipment Package content and option availability.(1) Load rating represents max allowable weight of people, cargo and body equipment and is reduced by optional equipment weight(2) Gross axle weight rating (GAWR’s) are determined by the rated capacity of the minimum component of the axle system - axle,

computer selected springs, wheels and tires - of each specific vehicle. Front and rear GAWR’s will, in all cases, sum to a number equal to or greater than the gross vehicle weight rating (GVWR). GVWR, includes - the weight of passengers, equipment and payload - and, must not exceed either the front or rear GAWR.

(3) Spare tire and wheel are shipped temporarily mounted to the top of the frame.

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14 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS

E-450 Super Duty Cutaway / Chassis CabREAR WHEELS: DRW DRW DRWWHEELBASE: 158” 176” 176”PAYLOAD PACKAGE: #1 #1 #1 - OPT. (NGV)(1)

(1) Natural Gas Vehicle (Cutaway only).

MAXIMUM PAYLOAD RATING:(2) (lb)

(2) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment weight.

8460 / 8380(3)

(3) Chassis Cab

8435 / 8360(3) 8080 / 8105(3)

GVWR: (lb) 14050 14050 14050GAWR:(4) (lbs

(4) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computer-selected springs, wheels and tires) of a specific vehicle. Front and rear GAWR's will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVW rating or GAWR (front or rear).

Front — Min. 4400(5)

(5) 4600 lb. min. with 7.3L (444) V-8 Turbo Diesel.

4600 4600— Max. 4600 4600 4600

Rear — Min. 9450 9450 9450— Max. 9450 9450 9450

POWERTRAIN:Engine — Application Refer To Preferred Equipment Packages For 50 States Usage

— Type 6.8L SEFI V-10 5.4L NGV V-8Transmission — Type 4-Speed Auto OD (4R100)

AXLES:Front Axle — Type Twin I-Beam IFS

— Capacity (Rating @ Ground) 4600 lbRear Axle — Type Full-Floating Dana 10.5” HD

— Capacity (Rating @ Ground) 9450 lbBRAKES:

Front Disc — Type Dual Piston 2.20″ Diameter Cylindrical, Pin Slider Caliper— Size 13.03″ Diameter

Rear Disc — Type Self-Adjusting— Size 12.90″ Diameter

Power-Assist Unit — Type Hydro-Boost, 1.56″ DiameterAnti-Lock System Four WheelParking Brake — Transmission Mounted Drum Foot-Operated, Push to Apply/Push & Release To Disengage

ELECTRICAL:Alternator — Rating 6GLF - 130 Amperes, 1950 WattBattery — Type Maintenance-Free

— Rating 72 Amp.-hr., 650 CCAKit Modified Vehicle Wiring

FUEL TANK — Capacity(6)

(6) Also includes 7.5 gallons plastic transit fuel tank (may be deleted), Auxiliary Fuel Port and Fuel System Conversion Kit.

55 gallon Aft-Of-Rear-AxleSTEERING: — Type Power, Ford XR-50 H.D. Gear

— Ratio 17.0:1SUSPENSION:

Frame — Type Single Channel, 6 Crossmembers, 36,000 psi Steel — Section Modulus 6.40 cu. in.

Springs, Front — Type Coil— Rating @ Ground (min.) 4400 lb. 4600 lb.

Springs, Rear — Type Multi-Leaf, Single-Stage— Rating @ Ground (min.) 9450 lb

Shock Absorbers — Gas-Type 1.38″Stabilizer Bar — Front—Diameter 1.00″Stabilizer Bar — Rear—Diameter 1.125″

TIRES: — Type Six BSW, Truck-Type Steel-Belted Radial, All-Season— Size LT225/75Rx16E

WHEELS: — Type & Size Six, 8-Hole Disc, 16″ x 6.0″ K SteelNOTE: Refer to the end of this section for Preferred Equipment Package content and option availability.

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2003 E-SERIES VAN / CUTAWAY

2003 E-SERIES VAN / CUTAWAY 15New or Revised 10/22/02

PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS

E-550 Super Duty Cutaway / Chassis CabREAR WHEELS: DRW DRW DRWWHEELBASE: 159.5” 177.5” 191.5”PAYLOAD PACKAGE: #1 #1 #1MAXIMUM PAYLOAD RATING:(1) (lb)

(1) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment weight.

12810 / 12710(2)

(2) Chassis Cab

12680 / 12580(2) 12565 / 12465(2)

GVWR: (lb) (min./max.) 17500 / 19000 17500 / 19000 17500 / 19000GAWR:(3) (lbs

(3) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computer-selected springs, wheels and tires) of a specific vehicle. Front and rear GAWR's will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVW rating or GAWR (front or rear).

Front — Min. 6000 6000 6000— Max. 6000 6000 6000

Rear — Min. 11500 11500 11500— Max. 13000 13000 13000

POWERTRAIN:Engine — Application Refer To Preferred Equipment Packages For 50 States Usage

— Type 6.8L SEFI V-10 Transmission — Type 4-Speed Auto OD (4R100)

AXLES:Front Axle — Type Forged Monobeam

— Capacity (Rating @ Ground) 6000 lbRear Axle — Type Dana 135

— Capacity (Rating @ Ground) 13500 lbBRAKES:

Front Disc — Type Dual Piston 2.20″ Diameter Cylindrical, Pin Slider Caliper— Size 13.03″ Diameter

Rear Disc — Type Self-Adjusting— Size 12.90″ Diameter

Power-Assist Unit — Type Hydro-Boost, 1.56″ DiameterAnti-Lock System Four WheelParking Brake — Transmission Mounted

DrumFoot-Operated, Push to Apply/Push & Release To Disengage

ELECTRICAL:Alternator — Rating 6GLF - 130 Amperes, 1950 WattBattery — Type Maintenance-Free

— Rating 72 Amp.-hr., 650 CCAKit Modified Vehicle Wiring

FUEL TANK — Capacity(4)

(4) Also includes 7.5 gallons plastic transit fuel tank (may be deleted), Auxiliary Fuel Port and Fuel System Conversion Kit.

55 gallon Aft-Of-Rear-AxleSTEERING: — Type Power, Ford XR-50 H.D. Gear

— Ratio 17.0:1SUSPENSION:

Frame — Type Single Channel, 6 Crossmembers, 36,000 psi Steel — Section Modulus 7.7 cu. in.

Springs, Front — Type Leaf— Rating @ Ground (min.) 6000 lb.

Springs, Rear — Type Multi-Leaf, Single-Stage— Rating @ Ground (min.) 11500 lb

Shock Absorbers — Gas-Type 1.38″Stabilizer Bar — Front—Diameter 1.00″Stabilizer Bar — Rear—Diameter 1.125″

TIRES: — Type Six BSW, Truck-Type Steel-Belted Radial, All-Season— Size LT225/70Rx19.5F

WHEELS: — Type & Size Six, 8-Hole Disc, 19.5” x 6.0″ K SteelNOTE: Refer to the end of this section for Preferred Equipment Package content and option availability.

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2003 E-SERIES VAN / CUTAWAY

16 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS

E-550 Super Duty Cutaway / Chassis CabREAR WHEELS: DRW DRWWHEELBASE: 209.5” 233.5”PAYLOAD PACKAGE: #1 #1MAXIMUM PAYLOAD RATING:(1) (lb)

(1) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment weight.

12420 / 12320(2)

(2) Chassis Cab

12230 / 12130(2)

GVWR: (lb) (min./max.) 17500 / 19000 17500 / 19000GAWR:(3) (lbs

(3) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computer-selected springs, wheels and tires) of a specific vehicle. Front and rear GAWR's will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVW rating or GAWR (front or rear).

Front — Min. 6000 6000— Max. 6000 6000

Rear — Min. 11500 11500— Max. 13000 13000

POWERTRAIN:Engine — Application Refer To Preferred Equipment Packages For 50 States

Usage— Type 6.8L SEFI V-10

Transmission — Type 4-Speed Auto OD (4R100)AXLES:

Front Axle — Type Forged Monobeam— Capacity (Rating @ Ground) 6000 lb

Rear Axle — Type Dana 135— Capacity (Rating @ Ground) 13500 lb

BRAKES:Front Disc — Type Dual Piston 2.20″ Diameter Cylindrical, Pin Slider Cali-

per— Size 13.03″ Diameter

Rear Disc — Type Self-Adjusting— Size 12.90″ Diameter

Power-Assist Unit — Type Hydro-Boost, 1.56″ DiameterAnti-Lock System Four WheelParking Brake — Transmission Mounted Drum Foot-Operated, Push to Apply/Push & Release To Dis-

engageELECTRICAL:

Alternator — Rating 6GLF - 130 Amperes, 1950 WattBattery — Type Maintenance-Free

— Rating 72 Amp.-hr., 650 CCAKit Modified Vehicle Wiring

FUEL TANK — Capacity(4)

(4) Also includes 7.5 gallons plastic transit fuel tank (may be deleted), Auxiliary Fuel Port and Fuel System Conversion Kit.

55 gallon Aft-Of-Rear-AxleSTEERING: — Type Power, Ford XR-50 H.D. Gear

— Ratio 17.0:1SUSPENSION:

Frame — Type Single Channel, 6 Crossmembers, 36,000 psi Steel — Section Modulus 7.7 cu. in.

Springs, Front — Type Leaf— Rating @ Ground (min.) 6000 lb.

Springs, Rear — Type Multi-Leaf, Single-Stage— Rating @ Ground (min.) 11500 lb

Shock Absorbers — Gas-Type 1.38″Stabilizer Bar — Front—Diameter 1.00″Stabilizer Bar — Rear—Diameter 1.125″

TIRES: — Type Six BSW, Truck-Type Steel-Belted Radial, All-Season— Size LT225/70Rx19.5F

WHEELS: — Type & Size Six, 8-Hole Disc, 19.5” x 6.0″ K SteelNOTE: Refer to the end of this section for Preferred Equipment Package content and option availability.

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2003 E-SERIES VAN / CUTAWAY

2003 E-SERIES VAN / CUTAWAY 17New or Revised 10/22/02

STANDARD EQUIPMENT SPECIFICATIONS

Standard Equipment Specifications With 7.3L V-8 Turbo Diesel EngineWhen equipped with optional 7.3L (444) V-8 DI Turbo Diesel engine, all models include the following equipment in addition to, or in place of, standard equipment:

• Batteries, dual 78 amp.-hr./750 CCA

• Fuel line filter, heater and water separator

• Oil cooler, integral engine

• Pump, vacuum

• Sound reduction package

• “Wait-To-Start”, “Water-In-Fuel”, “Engine Temp.” and “Fuel Filter” light cluster

E-350/450 Super Duty Commercial Stripped Chassis Dunnage Box Content• Chassis nameplate

• Fuel fill instructions label

• Fuel fill pipe and cap

• Fuel fill pipe housing and attaching screws

• Fuel fill hose and clamp

• Fuel vent hose and clamp

• Headlight and parking lights with on/off switch

• Incomplete Vehicle Manual

• Instrument Cluster

• Modified vehicle wiring kit

• Vehicle identification kit

• Warranty Facts Booklet

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18 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

TECHNICAL SPECIFICATIONS

AxlesFRONT AXLE SPECIFICATIONSModel/Series E-150 E-250/350 SD/450 SD E-550 SDMax. Rating @ Ground (lb) 3600 4600 6000Type Twin-I-Beam Spindle with

Ball JointsForged Monobeam

Axle — Material Nodular Cast Iron— Spring Centers

(in.)46.7 47.0 37.65

Radius Arms — No. 2 2 2— Material High-Strength Low-Alloy Steel

Ball Joint — Lubed for Life Ball JointsSpindle — Material Nodular Cast Iron Body with Forged Steel StemWheel Bearings — Type Tapered Roller

REAR AXLE SPECIFICATIONS

Model/Series E-150 E-250 E-350 SDE-350 SD Extended E-450 SD E-550 SD

Make Ford 8.8” Dana 9.75” Dana 9.75” HD

Dana 10.5” Dana 10.75 HD

Dana 135

Rating @ Ground (lb) 3800 5520 6340 7800 9450 13500Type Semi-Floating Full-FloatingDriveline Attachment

4.25” Circular Flange 4.75” Circu-lar Flange

1480 End Yoke

Housing — Type Cast center Stamped— Cover Attachment Bolted Welded

Section — Tube Diameter (in.) 3.26 3.50 3.50 3.50 4.00 4.92 x 4.25— Thickness (in.) 0.18 0.33 0.33 0.39 0.625 0.275

Lubricant Capacity (pt.) 5.5 6.25 6.25 6.6 8.25 24.7Spring centers (in.) 48.92 44.5Wheel Bearings — Type Straight Roller Tapered Roller, 2 opposedGears — Type Hypoid

— Material Alloy SteelRing Gear — Pitch Diameter (in.) 8.80 / 9.75 9.75 9.75 10.50 10.75 14.38

— Mounting OverhungDifferential — Type 2-Pinion 2-Pinion(1)

(1) 4-pinion for Limited Slip.

2-Pinion(2)

(2) Torque Sensing Limited Slip

— L/S Type Traction-Lok Power-Lok Traction-Lok Trade-Track

Axle Shaft — Spline Minor Dia. (in.) 1.29 1.36 1.36 1.268 1.268 1.725— Spline - Major Dia. (in.) 1.32 1.45 1.45 1.375 1.375 1.845— Number Of Splines 31 35 35 32 35 36

BrakesHYDRAULIC BRAKE EQUIPMENT SPECIFICATIONS — FRONT/REAR

Type Model/Series

AxleUsage(lb)

Rotor Dia (in.)BrakeLiningSegment

Area (in.)2/ Width (in.)/ Thickness(in.)

Caliper Piston Dia (in.)

Gross Lining Area Per Axle(in.)2

Total Swept Area Per Axle (in.)2OD ID

Disc E-150 3600 11.72 7.56 Outboard 9.15/1.95/0.383 2.87 36.60 220.76Inboard

E-250/350 SD/450 SD (Front) (1)

(1) E-250 Van & E-450/550 Super Duty Cutaway includes front and rear disc brakes.

4600 13.03 9.06 Outboard 12.40/1.79/0.478 2.20 49.60 270.40Inboard

E-550 Super Duty(1) 6000 14.53 9.37 Outboard 13.9/1.81/0.574 2.36 55.6 334.9Inboard

E-450 Super Duty (Rear)(1)

9450 12.90 8.07 Outboard 16.40/2.28/0.541 2.36 65.40 299.00Inboard

E-550 Super Duty(1) 13500 15.55 10.63 Outboard 13.9/1.81/0.574 2.36 55.6 361.6Inboard

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2003 E-SERIES VAN / CUTAWAY

2003 E-SERIES VAN / CUTAWAY 19New or Revised 10/22/02

TECHNICAL SPECIFICATIONS

Brakes (Cont’d)HYDRAULIC BRAKE EQUIPMENT SPECIFICATIONS — REAR

Type Model/SeriesAxleUsage(lb)

BrakeSize (in.)

LiningThickness (in.)Wheel Cylinder Dia (in.)

Gross Lining Area Per Axle (in.)2

Total Swept Area PerAxle (in.)2Primary Secondary

Drum E-150 3800 11.03 x 2.25 0.224 0.299 1.00 94.44 155.27

BRAKE MASTER CYLINDER SPECIFICATIONSType Model/Series Bore Diameter (in.)Dual System, Dash-Mounted E-150 1.062

E-250/350 SD 1.125E-450 SD 1.312E-550 SD 1.375

POWER BRAKES VACUUM BOOSTER SPECIFICATIONSType Model/Series Effective Diameter (in.) Outside Diameter (in.) Diaphragm TypeBendix, Dash-Mounted E-150/250/350 SD 13.46 10.92 Dual

POWER BRAKES HYDRAULIC BOOSTER SPECIFICATIONSType Model/Series Effective Diameter (in.)Hydro-Boost E-450/550 SD 1.56

Cooling SystemsCOOLING SYSTEM SPECIFICATION

Engine CoolingTrans. Usage

Frontal Area (in.)2

Core Size (in.)Rows of Tubes

Fins Per Inch

Cooling System Capacity (approx. quarts)

Fan Specifications

Height Width Thick. TypeNo. of Blades

Blade Dia. (in.)

4.2L SEFI V-6 All Auto. 712 23.6 30.2 1.0 1 15.2 23.2 Plastic 10 19.44.6L SEFI V-8 All Auto. 712 23.6 30.2 1.0 1 15.2 25.0 Plastic 10 19.45.4L SEFI V-8 All Auto. 712 23.6 30.2 2.2 2 12.7 29.0 Plastic 10 19.4

1(1) 1(1) 21.6(1) 27.8(1)

(1) Running Change: 1-row radiator replaces 2-row radiator (Effective 12/2/02)

6.8L SEFI V-10 All Auto. 712 23.6 30.2 2.2 2 12.7 30.6 Plastic 8 20.01(1) 1(1) 21.6(1) 29.4(1)

7.3L V-8 Diesel All Auto. 712 23.6 30.2 2.2 2 12.7 23.0 Plastic 9 23.01(1) 1(1) 21.6(1) 21.8(1)

AUXILIARY AUTOMATIC TRANSMISSION OIL COOLER APPLICATIONS

Model/Series Engine TransmissionStandard No. of plates

Air Conditioning No. of Plates

Trailer TowingNo. of Plates

E-150/250 4.2L SEFI V-6 4R70W 20 - 5/16” tubes 20 - 5/16” tubes 20 - 5/16” tubes4.6L SEFI V-8 4R70W 20 - 5/16” tubes 20 - 5/16” tubes 20 - 5/16” tubes5.4L SEFI V-8 4R70W 26 - 3/8” tubes 26 - 3/8” tubes 26 - 3/8” tubes

E-250/350/450 SD(1)

(1) E-250 over 8500-lbs. GVWR.

4.2L SEFI V-6 4R70W 20 - 3/8” tubes 20 - 3/8” tubes 20 - 3/8” tubes5.4L SEFI V-8 4R100 20 - 3/8” tubes 20 - 3/8” tubes 24 - 3/8” tubes6.8L SEFI V-10 4R100 20 - 3/8” tubes 20 - 3/8” tubes 24 - 3/8” tubes7.3L V-8 Diesel 4R100 20 - 3/8” tubes 20 - 3/8” tubes 26 - 3/8” tubes

E-550 SD 6.8L SEFI V-10 4R100 26 - 3/8” tubes 26 - 3/8” tubes 26 - 3/8” tubes7.3L V-8 Diesel 4R100 26 - 3/8” tubes 26 - 3/8” tubes 26 - 3/8” tubes

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2003 E-SERIES VAN / CUTAWAY

20 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

TECHNICAL SPECIFICATIONSFUEL SYSTEM DATAElectronic Fuel Injection 4.2L SEFI V-6 Sequential Multiport Fuel Injection

4.6L SEFI V-8 Sequential Multiport Fuel Injection5.4L SEFI V-8 Sequential Multiport Fuel Injection6.8L SEFI V-10 Sequential Multiport Fuel Injection7.3L V-8 Diesel Hydraulic Electronic Unit Injection

Fuel Pump All Gasoline Engines Electric-In-Tank High PressureFuel Filter All Gasoline Engines In-Line Large Capacity (One)

7.3L V-8 Diesel Full-Flow, Disposable Plus In-Line Water SeparatorAir Cleaner All Engines Dry Element, Replaceable

SteeringSTEERING SPECIFICATIONS

Model/Series Wheelbase (in.)Power Steering(1)

(1) 15-1/2″ diameter steering wheel. E-350 SD Van with 7.3L V-8 Diesel and 6.8L SEFI V-10 and Cutaway and Stripped Chassis models include HD Steering gear.

Turning Diameter (ft.)(2)

(2) Average of left and right turns with standard tires.

Gear Ratio Overall Ratio Curb-to-Curb Wall-to-WallE-150 138 17:1 15.9:1 46.7 48.9E-250 138 17:1 21.2:1 48.0 50.2E-250(3) 124 17:1 21.2:1 42.7 47.8 E-350 SD SRW 138 17:1 21.2:1 48.0 50.2/50.6(3)

(3) Commercial Stripped Chassis.

E-350 SD DRW 138 17:1 21.2:1 47.9 50.2/50.6(3)

E-350 SD SRW 158 17:1 21.2:1 54.0 56.6(3)

E-350 SD DRW/E-450 SD

158 17:1 21.2:1 54.1 56.7(3)

176 17:1 21.2:1 59.9 62.5(3)

E-550 SD DRW 159.5 17:1 21.2:1 49.9 TBD177.5 17:1 21.2:1 55.8 TBD191.5 17:1 21.2:1 59.1 TBD209.5 17:1 21.2:1 64.3 TBD233.5 17:1 21.2:1 70.9 TBD

SuspensionFRAME SPECIFICATIONS

Model/Series Wheelbase (in.)Maximum Side Rail Section (in.)

Section Modulus (in.)3

Yield Strength (psi)

E-150 138 6.05 x 3.18 x 0.161 2.92 36,000E-250 138 6.16 x 3.18 x 0.181 3.30 36,000E-250 Commercial Stripped Chassis 124 6.16 x 3.18 x 0.181 3.30 36,000E-350 SD Van 138 7.69 x 3.18 x 0.212 5.44 36,000E-350/450 SD Cutaway/Chassis Cab/Stripped Chassis

138, 158, 176 7.69 x 3.18 x 0.228 5.73 36,000

E-450 SD Cutaway/Chassis Cab 158, 176 7.69 x 3.18 x 0.248 6.40 36,000E-550 SD Cutaway/Chassis Cab 159.5, 177.5,

191.5, 209.5, 233.58.03 x 3.25 x 0.240 7.7 36,000

SHOCK ABSORBER SPECIFICATIONS

Model/Series UsageFront & RearNumber Piston Diameter (in.) Type

E-150 Standard 4 1.00 Gas pressurizedHD RPO(1)

(1) Included with Handling Package and Trailer Towing Package.

4 1.19 Gas pressurizedE-250 Standard 4 1.19 Gas pressurized

HD RPO(1) 4 1.38 Gas pressurizedE-350SD/E-450 SDE-550 SD

Standard 4 1.38 Gas pressurized

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2003 E-SERIES VAN / CUTAWAY

2003 E-SERIES VAN / CUTAWAY 21New or Revised 10/22/02

TECHNICAL SPECIFICATIONS

Suspension (Cont’d)SPRING SPECIFICATIONS — FRONT COIL

Model/Series GVWR (lb)

Combined Rating @ Ground (lb)

Normal Working Height of Spring (in.)

WireDiameter (in.)

Deflection Rate @ Ground (lb per in. each)

InsideDiameter (in.)

Rating Each @ Pad (lb per spring)

E-150 Van 6700 3140 11.60 0.697 239 4.0 17703240 11.60 0.706 253 4.0 18293400 11.60 0.717 264 4.0 19343600 11.60 0.726 279 4.0 2058

6700 Crew 3140 11.60 0.697 239 4.0 17703240 11.60 0.706 253 4.0 18293400 11.60 0.717 264 4.0 19343600 11.60 0.726 279 4.0 2058

7000 RV 3240 11.60 0.706 253 4.0 18293400 11.60 0.717 264 4.0 19343600 11.60 0.726 279 4.0 2058

E-250 Van 7200 3250 12.0 0.704 251 4.0 18283400 12.0 0.736 293 4.0 19243550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 2101

7900 RV 3700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 2165

8600 3550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 2165

8600 Crew 3550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 21653900 12.0 0.771 343 4.0 22294050 12.0 0.780 353 4.0 2318

8600 NGV 3550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 21653900 12.0 0.771 343 4.0 2229

E-250 Extended Van 7300 3100 12.0 0.695 239 4.0 17323250 12.0 0.704 251 4.0 18283400 12.0 0.736 293 4.0 1924

7500 RV 3250 12.0 0.704 251 4.0 18283400 12.0 0.736 293 4.0 19243550 12.0 0.744 305 4.0 2020

8450 NGV 3250 12.0 0.704 251 4.0 18283400 12.0 0.736 293 4.0 19243550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 2101

8600 3250 12.0 0.704 251 4.0 18283400 12.0 0.736 293 4.0 19243550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 2101

8600 Crew 3250 12.0 0.704 251 4.0 18283400 12.0 0.736 293 4.0 19243550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 21653900 12.0 0.771 343 4.0 2229

E-250 Super Duty Commercial Stripped Chassis

8450 (124”)

3550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 2101

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2003 E-SERIES VAN / CUTAWAY

22 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

E-250 Super Duty Commercial Stripped Chassis

8600 (124”)

3550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 2101

E-350 Super Duty Van 9500 3800 12.0 0.762 332 4.0 21653900 12.0 0.771 343 4.0 22294050 12.0 0.780 353 4.0 23184200 12.0 0.788 362 4.0 24144400 12.0 0.795 370 4.0 25424600 12.0 0.802 377 4.0 2670

9500 Crew 3550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 21653900 12.0 0.771 343 4.0 22294050 12.0 0.780 353 4.0 23184200 12.0 0.788 362 4.0 24144400 12.0 0.795 370 4.0 25424600 12.0 0.802 377 4.0 2670

9500 NGV 3700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 21653900 12.0 0.771 343 4.0 2229

E-350 Super Duty Extended Van

9250 Crew (Gas)

3400 12.0 0.736 293 4.0 1924

9400 3400 12.0 0.736 293 4.0 19243550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 21653900 12.0 0.771 343 4.0 22294050 12.0 0.780 353 4.0 23184200 12.0 0.788 362 4.0 24144400 12.0 0.795 370 4.0 25424600 12.0 0.802 377 4.0 2670

9400 Crew (Diesel)

3400 12.0 0.736 293 4.0 19243550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 21653900 12.0 0.771 343 4.0 22294050 12.0 0.780 353 4.0 23184200 12.0 0.788 362 4.0 24144400 12.0 0.795 370 4.0 25424600 12.0 0.802 377 4.0 2670

9300 NGV 3400 12.0 0.736 293 4.0 19243550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 2101

TECHNICAL SPECIFICATIONS

Suspension (Cont’d)SPRING SPECIFICATIONS — FRONT COIL

Model/Series GVWR (lb)

Combined Rating @ Ground (lb)

Normal Working Height of Spring (in.)

WireDiameter (in.)

Deflection Rate @ Ground (lb per in. each)

InsideDiameter (in.)

Rating Each @ Pad (lb per spring)

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2003 E-SERIES VAN / CUTAWAY

2003 E-SERIES VAN / CUTAWAY 23New or Revised 10/22/02

E-350 Super Duty Cutaway 9600 SRW (138”)(1)

3700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 21653900 12.0 0.771 343 4.0 22294050 12.0 0.780 353 4.0 23184200 12.0 0.788 362 4.0 24144400 12.0 0.795 370 4.0 25424600 12.0 0.802 377 4.0 2670

10700 (138”)

3550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 21653900 12.0 0.771 343 4.0 22294050 12.0 0.780 353 4.0 23184200 12.0 0.788 362 4.0 24144400 12.0 0.795 370 4.0 25424600 12.0 0.802 377 4.0 2670

11500 (158”/176”)

4050 12.0 0.780 353 4.0 23184200 12.0 0.788 362 4.0 24144400 12.0 0.795 370 4.0 25424600 12.0 0.802 377 4.0 2670

11500 (138”)(2)

4050 12.0 0.780 353 4.0 2318

E-350 Super Duty Chassis Cab

10700 (138”)

3550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 21653900 12.0 0.771 343 4.0 22294050 12.0 0.780 353 4.0 23184200 12.0 0.788 362 4.0 24144400 12.0 0.795 370 4.0 2542

11500(158”/176″)

4050 12.0 0.780 353 4.0 23184200 12.0 0.788 362 4.0 24144400 12.0 0.795 370 4.0 25424600 12.0 0.802 377 4.0 2670

E-350 Super Duty Commercial Stripped Chassis

9600(138″)

3550 12.0 0.744 305 4.0 20203700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 21653900 12.0 0.771 346 4.0 2229

9600(158″)

3700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 21653900 12.0 0.771 346 4.0 2229

10000(138″)

3700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 21653900 12.0 0.771 346 4.0 2229

10000(158″)

3700 12.0 0.754 319 4.0 21013800 12.0 0.762 332 4.0 21653900 12.0 0.771 346 4.0 2229

10000(176″)

3800 12.0 0.762 332 4.0 21653900 12.0 0.771 346 4.0 22294050 12.0 0.780 353 4.0 2318

11000(158”)

3800 12.0 0.762 332 4.0 21653900 12.0 0.771 346 4.0 22294050 12.0 0.780 353 4.0 23184200 12.0 0.788 362 4.0 2414

11000(176”)

4050 12.0 0.780 353 4.0 23184200 12.0 0.788 362 4.0 24144400 12.0 0.795 370 4.0 2542

TECHNICAL SPECIFICATIONS

Suspension (Cont’d)SPRING SPECIFICATIONS — FRONT COIL

Model/Series GVWR (lb)

Combined Rating @ Ground (lb)

Normal Working Height of Spring (in.)

WireDiameter (in.)

Deflection Rate @ Ground (lb per in. each)

InsideDiameter (in.)

Rating Each @ Pad (lb per spring)

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2003 E-SERIES VAN / CUTAWAY

24 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

E-450 Super Duty Cutaway/Chassis Cab

14050 4400 12.0 0.795 370 4.0 25424600 12.0 0.802 377 4.0 2670

E-450 Super Duty Commercial Stripped Chassis

14050 4600 12.0 0.802 377 4.0 2670

E-550 Super Duty Cutaway/Chassis Cab

17500 6000 12.0 TBD 470 4.0 TBD19000 6000 12.0 TBD 470 4.0 TBD

(1) Cutaway only(2) School Bus

TECHNICAL SPECIFICATIONS

Suspension (Cont’d)SPRING SPECIFICATIONS — FRONT COIL

Model/Series GVWR (lb)

Combined Rating @ Ground (lb)

Normal Working Height of Spring (in.)

WireDiameter (in.)

Deflection Rate @ Ground (lb per in. each)

InsideDiameter (in.)

Rating Each @ Pad (lb per spring)

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2003 E-SERIES VAN / CUTAWAY

2003 E-SERIES VAN / CUTAWAY 25New or Revised 10/22/02

TECHNICAL SPECIFICATIONS

Suspension (Cont’d)SPRING SPECIFICATIONS — REAR MAIN LEAF

Model/Series

Combined Rating @ Ground (lb)

Number of Leaves

Total Thickness @ Pad (in.)

Length(in.)

Width(in.)

Deflection Rear (lb per in./spring)(1)

Rating Each @ Pad (lb per spring)

E-150 Van 3830 3 1.81 55.0 2.50 207/375 1685E-250 Van 4265 4 1.77 55.0 3.00 275/500 1825

5345 4 1.94 55.0 3.00 325/650 23505545 4 1.94 55.0 3.00 275/450 2350

E-250 Extended Van(2) 4265 4 1.77 55.0 3.00 275/500 18255545 4 1.94 55.0 3.00 275/450 2350

E-250 Super Duty Commercial Stripped Chassis

5545 4 1.94 55.0 3.00 275/450 2350

E-350 Super Duty Van/Extended Van

6195 4 2.31 55.0 3.00 377/702 2775

E-350 Super Duty Cutaway/Chassis Cab

7810 9 3.60 55.0 3.00 894 3450

E-350 Super Duty Commercial Stripped Chassis

7810 9 3.60 55.0 3.00 894 3450

E-450 Super Duty Cutaway/Chassis Cab/Commercial Stripped Chassis

9450 11 3.60 55.0 3.00 894 4370

E-550 Super Duty Cutaway/Chassis Cab

11500 TBD TBD 55.0 3.00 TBD TBD13000 TBD TBD 55.0 3.00 TBD TBD

(1) Dual numbers indicate two-stage spring.(2) E-250 over 8500-lbs. GVWR.

Tires and WheelsTIRE SPECIFICATIONS

Type / SizeRim Width (in.)

Section Width (in.)

Ply Rating

Load Rating

Maximum Inflation Pressure (psi)

Load Limits @ Maximum Inflation Pressure (lb)

Static Loaded Radius (in.)

Revolutions Per Mile @ 45 mph

P235/75Rx15 6.0/7.0 9.40 — XL 41 1984 13.10 719LT225/75Rx16 6.0/7.0 9.50 8 D 60 2335 13.95 708

9.60 10 E 80 2680 14.60 709LT245/75Rx16 7.0 10.20 10 E 80 3042 14.10 677225/70Rx19.5F A/S 6.0 9.0 12 F 95 3640/3415(1)

(1) Dual rear wheel only

14.9 653225/70Rx19.5F A/T 6.0 9.2 12 F 95 3640/3415(1) 14.9 654

WHEEL SPECIFICATIONS

Wheel Type Wheel SizeNominal Offset (in.)

No. of Studs

Bolt Circle (in.)

Max Wheel Capacity Load(lb @ ground)

Steel 15″ x 6.0″ J 0.44 5 5.5 190016″ x 7.0″ K 0.25 8 6.5 2300 Front/

3045 Rear16″ x 6.0″ K (Dual) 5.15 8 6.5 2300 Front

2365 Rear19.5”x6.0” F (Dual) 5.35 8 8.85 3750

Aluminum 15″ x 7.0″ J 0.44 5 5.5 190016″ x 7.0″ J 0.25 8 6.5 304519.5”x6.0” F (Dual) 5.35 8 6.7 2600

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2003 E-SERIES VAN / CUTAWAY

26 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

TECHNICAL SPECIFICATIONSTransmissionsAUTOMATIC TRANSMISSION SPECIFICATIONS

Make/TypeFord 4-Speed Automatic Overdrive (4R70W)

Ford 4-Speed Automatic Overdrive (4R100)

Ratios (to 1) — 1st 2.84 2.712nd 1.55 1.543rd 1.00 1.004th — OD 0.70 0.71Reverse 2.33 2.18Converter 2.30 2.20 (5.4L Engine), 2.0 (6.8L / 7.3L Engine)

Lubricant Capacity (pt.) 24.0 32.0Helical Gear All AllOil Cooler Water WaterConverter Size 12″ Controlled Clutch Apply 12″ Controlled Clutch Apply

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2003 E-SERIES VAN / CUTAWAY

27 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

PAYLOAD/WEIGHT RATINGS

Option/Payload Worksheet

E-SERIES REGULAR AND EXTENDED VANS

Option Weight(Front/Total)(lb)

ENGINE/TRANSMISSION COMBINATIONS;4.2L (256) SEFI V-6 — w/4-Spd. Auto. OD (4R70W) (E-150/250)

(0/0)

4.6L (281) SEFI V-8 — w/4-Spd. Auto. OD (4R70W) (E-150)

(55/65)

5.4L (330) SEFI V-8 — w/4-Spd. Auto. OD (4R100) (E-150)

(100/153)

5.4L (330) SEFI V-8 — w/4-Spd. Auto. OD (4R70W) (E-250 Under 8500 lb GVWR)

(115/135)

5.4L (330) SEFI V-8 — w/4-Spd. Auto. OD (4R70W) (E-250 Over 8500 lb GVWR)

(163/192)

5.4L (330) SEFI V-8 — w/4-Spd. Auto. OD (4R100) (E-350 Super Duty)

(0/0)

6.8L (415) SEFI V-10 — w/4-Spd. Auto. OD (4R100) (E-350 Super Duty)

(116/139)

7.3L (444) V-8 Turbo Diesel — w/4-Spd. Auto. OD (4R100)

(533/591)

Limited Slip Rear Axle (0/7)TIRES (Add tire weight even ifspecified as standard equipment):

P235/75Rx15XL (E-150) (11/28)LT225/75Rx16D (E-250 Under 8000 lb GVWR) (0/0)LT225/75Rx16E (E-250 Under 8000 lb GVWR) (4/10)LT225/75Rx16E (E-250 Over 8000-lb GVWR) (0/0)LT245/75Rx16E (E-350 Super Duty) (0/0)

TIRE EQUIPMENT:Spare Tire & Wheel Not Included:— Regular Van (Under 8000 lb GVWR) (15/-91)— Extended Van (Under 8000 lb GVWR) (30/-91)— Regular Van (Over 8000 lb GVWR) (17/-100)— Extended Van (Over 8000 lb GVWR) (33/-100)

PACKAGES:Ambulance Prep Package (E-350) (2/2)Auxiliary Heater & Air Conditioning (-3/47)Crew Van Package (25/62)Crew Van Interior Upgrade Package (25/62)Exterior Upgrade Package (-4/32)Heater & A/C Prep Package (18/21)Heater & A/C Prep Package w/Rear Controls (17/22)Interior Upgrade Package (19/35)RV Plus Package (7/36)Trailer Towing (Class II/III/IV) (-13/52)Power Equipment Group (9/13)

OPTIONSAir Bag, Passenger Delete (LPO) (-9/-11)Air Conditioning, High Capacity (Front/Rear) (52/90)A/C - Delete (-51/-57)Alternator, Dual (21/20)Battery, Heavy-Duty/Auxiliary (29/67)Bracket, License Plate (1/1)Bumper, Lt. Charcoal Rear Step (-8/32)Captain's Chairs, Dual W/O Trim (25/41)Door, Hinged Cargo w/fixed glass (-4/-10)

Door, Sliding Side Cargo w/o glass (3/8)Door, Sliding Side Cargo w/glass (2/5)Door Trim Panel - Delete (-6/-8)Deluxe Engine Cover Console - Delete (-9/-11)Floor Mat, Full-Length (13/47)Floor Mat, Front - Gas (9/13)Floor Mat, Front - Diesel (14/18)Floor Mat, Full-Length (i.l.o. Carpet) (1/-10)Front GAWR, One Up (2/2)Glass, Fixed Rear Cargo Door (0/2)Glass, Fixed Side/Fixed Rear Cargo Door (2/14)Glass, Swing-out Side/Fixed Rear Cargo Door (Hinged Side Doors)

(3/15)

Glass, Swing-out Side/Fixed Rear Cargo Door (Sliding Side Door)

(4/19)

Glass, Windows All-Around (Hinged Side Doors) (Regular Van)

(5/18)

Glass, Windows All-Around (Hinged Side Doors) (Extended Van)

(6/37)

Glass, Windows All-Around (Sliding Side Door) (Regular Van)

(7/23)

Glass, Windows All-Around (Sliding Side Door) (Extended Van)

(8/42)

Heater, Engine Block (1/1)Mirrors, Mid-Series (1/1)Mirrors, Trailer Tow (15/20)Molding, Bodyside (Black) (2/5)Paint, Clearcoat (2/3)Radio, AM/FM Stereo/Cassette (3/3)Radio, Premium AM/FM Cassette/CD (4/5)Radio, Premium Plus CDX-6 (4/5)Running Boards (22/45)Seat, RH Delete (-40/-58)Seat, Power Driver's (7/11)Speakers, Six (3/14)Speed Control (2/2)Wheels, 15” Covers (E-150) (5/11)Wheels, 15″x 7″ Bright Cast Aluminum (E-150) (-18/-36)Wheels, 16″x 7″ Forged Aluminum(E-250/E-350)

(-32/-64)

Sub-Total: Front/Total ____/____Plus Sub-Total: From 1st Column ____/____(Line A) Total Actual Option Content Weight (Front/Total)

____/____

Option Weight(Front/Total)(lb)

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2003 E-SERIES VAN / CUTAWAY

28 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

PAYLOAD/WEIGHT RATINGS

Option/Payload Worksheet (Cont’d)TABLE “A” — ALLOWABLE OPTION WEIGHT TABLE

“A” — ALLOWABLE OPTION WEIGHT

Model/Series Number

Payload Package GVWR (lb)

Regular Van(1)

(1) Includes 150 lb. driver allowance.

Extended Van(1)

138″ WB. Max. Weights Front/Total (lb)

138″ WB. Max. Weights Front/Total (lb)

E-150 Van 1 6700 501/1582 — 1 6700 (Crew) 230/924 —2 7000 (RV) 391/870 —

E-250 Van 1 7200 456/1729 —1 7200 411/16641 7300 — 368/1696(2)

(2) With 4.2L engine

1 7300 313/1631(3)

(3) With 4.6L engine

1 7500 (RV) — 544/10952 7900 (RV) 412/1574 — 1 8600 351/3109 370/28941 8600 (Crew) 455/2443 397/24431 8600 (Crew) 250/2242(3)

1 8600 (NGV) 573/2508 —E-350 Super Duty Van 1 9250 (Crew) — 427/2626(4)

1 9300 (NGV) — 366/27581 9400 — 396/3443(4)

(4) With gasoline engines.

1 9400 — 439/2852(5)

1 9400 (Crew) — 253/2185(5)

1 9500 648/3692(4) — 1 9500 379/3101(5)

(5) With 7.3L (444) V-8 Turbo Diesel.

— 1 9500 (Crew) 339/3026(4) —1 9500 (Crew) 150/2435(5) —1 9500 (NGV) 386/3107 —

Model/SeriesPayload Package

GVWR (lb)

138″ WB. Max. Weights(1)

Front/Total (lb)

(1) Includes 150 lb driver allowance.

158″ WB. Max. Weights(1)

Front/Total (lb)

176″ WB. Max. Weights(1)

Front/Total (lb)E-250 Super Duty Commercial Stripped Chassis

3 8450 132/4806(2)

(2) Only available with 124” wheelbase

— —3 8600 93/4956(2) — —

E-350 Super Duty Cutaway Q 9600 453/4496(3)

(3) 822/4529 with 7.3L (444) V-8 Turbo Diesel.

— — 1 10700 496/5467(4)

(4) 864/5467 with 7.3L (444) V-8 Turbo Diesel.

— — 1 11500 1017/919(5)

(5) School Bus with 7.3L (444) V-8 Turbo Diesel

657/6122(6)

(6) 716/6122 with 7.3L (444) V-8 Turbo Diesel.

623/6178(7)

(7) 697/6178 with 7.3L (444) V-8 Turbo Diesel.

E-350 Super Duty Chassis Cab 1 10700 473/5391(8)

(8) 841/5391 with 7.3L (444) V-8 Turbo Diesel.

— —1 11500 — 632/6046(9)

(9) 693/6046 with 7.3L (444) V-8 Turbo Diesel.

615/6102(10)

(10) 669/6102 with 7.3L (444) V-8 Turbo Diesel.

E-350 Super Duty Commercial Stripped Chassis

U 9600 236/5449 246/5361 — W 10000 232/5580 340/5509 362/5473Z 11000 — 267/6509 262/6473

E-450 Super Duty Cutaway 1 14050 — 243/8135(11) (12)

(11) 490/8100 with 7.3L (444) V-8 Turbo Diesel.(12) 314/8118 with 5.4L (330) V-8 NGV.

211/8111(13) (14)

(13) 561/8142 with 7.3L (444) V-8 Turbo Diesel.(14) 388/7680 with 5.4L (330) NGV V-8

E-450 Super Duty Chassis Cab 1 14050 — 220/8059(15)

(15) 496/8024 with 7.3L (444) V-8 Turbo Diesel.

184/8035(16)

(16) 567/8066 with 7.3L (444) V-8 Turbo Diesel.

E-450 Super Duty Comm. Stripped Chassis 1 14050 — 223/9311 255/9316

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2003 E-SERIES VAN / CUTAWAY

2003 E-SERIES VAN / CUTAWAY 29New or Revised 10/22/02

PAYLOAD/WEIGHT RATINGS

Option/Payload Worksheet

MAXIMUM ALLOWABLE WEIGHT (REGULAR PRODUCTION OPTIONS & AFTERMARKET EQUIPMENT WEIGHT) (LB)

Model/Series Wheelbase GVWR (lb)

Engine

4.2L V-6 4.6L V-8 5.4L V-85.4L NGV V-8 6.8L V-10

7.3L V-8 Diesel

E-150 Regular Van 138” 6700 912 977 1065138” 6700 (Crew) 704 769 857138” 7000 (RV) 870 870 870

E-250 Regular Van 138” 7200 757 692138” 7900 (RV) 1574138” 8600 737 802 859138” 8600 (Crew) 653 718 775138” 8600 533

E-250 Extended Van 138” 7300 624 559138” 7500 1095138” 8600 522 587 644138” 8600 (Crew) 653 718 775

E-350 SD Regular Van

138” 9500 1787 956 1926 1196138” 9500 (Crew) 1571 1710 980

E-350 SD Extended Van

138” 9250 (Crew) 1421 1560138” 9300 807138” 9400 1629 1777 1047138” 9400 (Crew) 830

E-350 SD Cutaway 138” 9600 SRW 3721 3721 3754138” 10700 DRW 3592 3592 3592158” 11500 3447 3447 3447176” 11500 3503 3503 3503138” 11500

(School Bus)919

E-450 SD Cutaway 158” 14050 2910 2875158” 14050 (NGV) 2893176” 14050 2886 2992176” 14050 (NGV) 2455

E-550 SD Cutaway 159.5” 17500/19000 2310 2430177.5” 17500/19000 2181 2307191.5” 17500/19000 2069 2195209.5” 17500/19000 1924 2052233.5” 17500/19000 1732 1860

E-350 SD Chassis Cab

138” 10700 3516 3516 3516158” 11500 3371 3371 3371176” 11500 3427 3427 3427

E-450 SD Chassis Cab

158” 14050 2834 2799158” 14050 (NGV) 2479176” 14050 2810 2916176” 14050 (NGV) 2455

E-550 SD Chassis Cab

159.5” 17500 2274 2354177.5” 17500 2105 2231191.5” 17500 1993 2119209.5” 17500 1948 1976233.5” 17500 1656 1784159.5” 19000 2234 2354177.5” 19000 2105 2231191.5” 19000 1993 2119209.5” 19000 1848 1976233.5” 19000 1656 1784

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2003 E-SERIES VAN / CUTAWAY

30 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

TABLE “B” — VEHICLE PAYLOAD CALCULATION

E-250 SD Commercial Stripped Chassis

124” 8450 / 8600 2431

E-350 SD Commercial Stripped Chassis

138” 9600 4724 4724138” 10000 4455 4455158” 9600 4636 4636158” 10000/11000 4384 4384176” 10000/11000 4348 4348

E-450 SD Commercial Stripped Chassis

158” 14050 3936 3936176” 14050 3941 3941

Front/Total (lb)Total Allowable Maximum Option Weight (from Table “A”) ________/________Less Total Actual Option Content Weight (from Line A) ofthe Option/Payload Worksheet

________/________

Equals Net Total Vehicle Payload. Front and rear axle andspring capacities will be sufficient to carry this payload uniformly distributed in vehicle cargo area.

________/________

PAYLOAD/WEIGHT RATINGS

Option/Payload Worksheet

MAXIMUM ALLOWABLE WEIGHT (REGULAR PRODUCTION OPTIONS & AFTERMARKET EQUIPMENT WEIGHT) (LB)

Model/Series Wheelbase GVWR (lb)

Engine

4.2L V-6 4.6L V-8 5.4L V-85.4L NGV V-8 6.8L V-10

7.3L V-8 Diesel

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2003 E-SERIES VAN / CUTAWAY

31 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

PAYLOAD/WEIGHT RATINGS

Option/Payload Worksheet

E-SERIES CUTAWAY, CHASSIS CAB & COMMERCIAL STRIPPED CHASSIS

Option Weight(Front/Total) (lb)

ENGINE/TRANSMISSION COMBINATIONS:4.2L (256) SEFI V-6 — w/4-Spd. Auto. OD (4R70W) (E-250 Super Duty)

(0/0)

5.4L (330) SEFI V-8 — w/4-Spd. Auto. OD (4R100)

(0/0)

6.8L (415) SEFI V-10 — w/4-Spd. Auto. OD (4R100)

(125/153)

7.3L (444) V-8 Turbo Diesel — w/4-Spd. Auto. OD (4R100)

(528/616)

7.3L (444) V-8 Turbo Diesel — w/4-Spd. Auto. OD (4R100) (Cutaway & Chassis Cab)

(403/463)

Limited Slip Rear Axle (0/7)TIRES (Add tire weight even ifspecified as standard equipment):

LT225/75Rx16D (DRW) (0/0)LT225/75Rx16E (0/0)LT225/75Rx16E (E-350 Super Duty DRW) (3/12)LT245/75Rx16E (SRW) (0/0)

TIRE EQUIPMENT:Spare Tire & Wheel Not Included (SRW) (28/-86)Spare Tire & Wheel Not Included (DRW) (12/-93)

PACKAGES:A/C Prep Package (24/25)Ambulance Prep Package (2/2)Auxiliary Heater & -Air Conditioning (54/61)Auxiliary Heater Prep Package (5/9)Exterior Upgrade Package (4/2)Heater & A/C Prep Package (18/21)Heater & A/C Prep Package w/rear controls (17/22)Interior Upgrade Package (17/27)Motorhome Prep Package (2/2)Power Equipment Group (9/13)Radio Prep (-1/-1)RV Trim (-31/12)School Bus Body Builder Prep Package (2/2)Seat Prep Package (-33/-46)Shuttle Bus Prep Package (2/2)Trailer Tow, Class I (1/2)Sub-Total: Front/Total ____/____

OPTIONS:Air Bag, Passenger Delete (LPO) (-9/-11)A/C - Delete (-51/-57)Alternator, Dual (21/20)Battery, Heavy-Duty/Auxiliary (37/67)Bracket, License Plate (1/1)Bumper, Chrome (5/4)Captain's Chairs, Dual W/O Trim (25/41)Deluxe Engine Cover Console - Delete (-9/-11)Door, Right Hand, Not Included (-52/-82)Floor Mats, Front (Gas) (9/13)Floor Mats, Front (Diesel) (14/18)Front GAWR, One Up (2/2)

Fuel Tank, 55 Gallon (Gas Engine) (-30/173)Fuel Tank, 55 Gallon (Diesel Engine) (-34/193)Fuel Tank, Transit Plastic Not Included (3/8)Heater, Engine Block (1/1)Mirrors, Trailer Tow (15/20)Paint, Clearcoat (1/1)Radio, AM/FM Stereo/Cassette (3/3)Radio, Premium Plus CDX-6 (4/5)Radio, Delete (-1/-2)Running Boards (13/27)Seat, Delete - RH (-33/-46)Seat, Power Driver's (7/11)Spacers, Standard Pattern Frame, Not Included (138″ WB)

(8/129)

Spacers, Standard Pattern Frame, Not Included (158″ WB)

(8/129)

Spacers, Standard Pattern Frame, Not Included (176″ WB)

(44/147)

Spacers, Alternate Pattern Frame (138″ WB) (-2/165)Spacers, Alternate Pattern Frame (158″ WB) (25/165)Spacers, Alternate Pattern Frame (176″ WB) (42/165)Speakers, Four (4/5)Speakers, Six (8/10)Speed Control (2/2)Wheels, 16”x7” Forged Aluminum (-32/-68)Wheels, 19.5x6” Aluminum (-37/-74)Sub-Total: Front/Total ____/____Plus Sub-Total: From 1st Column ____/____(Line A) Total Actual Option Content Weight: Front/Total

____/____

Option Weight(Front/Total) (lb)

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32 2003 E-SERIES VAN / CUTAWAY New or Revised 10/22/02

BASE CURB WEIGHTSCurb Weight

Model / Series Wheelbase GVWR Front (lb) Rear (lb) Total (lb)E-150 Regular Van 138 6700 2713 2080 4793

138 6700 (Crew Van) 2891 2110 5001138 7000 (Conv. Van) 2662 2021 4683

E-250 Regular Van 138 7200 2813 2333 5146138 7900 (Conv. Van) 2927 2359 5286138 8600 2819 2347 5166138 8600 (Crew Van) 2991 2391 5382138 8600 (NGV) 2884 2978 5862

Extended Van 138 7300 2705 2574 5279138 7500 (Conv. Van) 2877 2658 5535138 8600 2758 2623 5381138 8600 (Crew Van) 2991 2391 5382

Super Duty Stripped Chassis 124 8450 2070 1399 3469124 8600 2070 1399 3469

E-350 Super Duty Regular Van 138 9500 3029 2454 5483138 9500 (Crew Van) 3198 2501 5699138 9500 (NGV) 2998 3070 6068

Extended Van 138 9400 2936 2696 5632138 9250 (Crew Van) 3105 2744 5849138 9300 (NGV) 2905 3312 6217

Cutaway 138 SRW 9600 2880 1899 4779138 DRW 10700 2894 2014 4908158 11500 2972 2081 5053176 11500 3008 1989 4997138 DRW(1) 11500 3416 4726 8142

Chassis Cab 138 10700 2925 2059 4984158 11500 3007 2122 5129176 11500 3048 2025 5073

Commercial Stripped Chassis 138 SRW 9600 2160 1816 3976138 DRW 10000 2169 2076 4245158 SRW 9600 2269 1795 4064158 DRW 10000 / 11000 2281 2035 4316176 10000 / 11000 2278 2074 4352

E-450 Super Duty Cutaway 158 14050 3070 2520 5590158 14050 (NGV) 2984 2961 5945176 14050 3142 2472 5614176 14050 (NGV) 3024 3021 6045

Chassis Cab 158 14050 3106 2560 5666158 14050 (NGV) 3024 2997 6021176 14050 3182 2508 5690176 14050 (NGV) 3024 3021 6045

Commercial Stripped Chassis 158 14050 2260 2304 4564176 14050 2318 2241 4559

E-550 Super Duty Cutaway 159.5 17500 / 19000 3405 2785 6190177.5 17500 / 19000 3475 2844 6319191.5 17500 / 19000 3537 2894 6431209.5 17500 / 19000 3617 2959 6576233.5 17500 / 19000 3722 3046 6768

Chassis Cab 159.5 17500 / 19000 3455 2835 6290177.5 17500 / 19000 3525 2894 6419191.5 17500 / 19000 3587 2944 6531209.5 17500 / 19000 3667 3009 6676233.5 17500 / 19000 3772 3096 6868

(1) School Bus.

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2003 E-SERIES VAN / CUTAWAY

2003 E-SERIES VAN / CUTAWAY 33New or Revised 10/22/02

SPECIAL APPLICATIONSTrailer Towing InformationNOTE: Refer to the TRAILER TOWING SECTION in this book.

Snow Plow InformationNOTE: Not recommended for Snow Plow Applications.