18964649 study of different types of pipe fittings

8/9/2019 18964649 Study of Different Types of Pipe Fittings

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Type of Component or FittingMinor Loss Coefficient

ξ

Tee, Flanged, Line Flow 0.2

Tee, Threaded, Line Flow 0.9

Tee, Flanged, Branched Flow 1.0Tee, Threaded , Branch Flow 2.0

Union, Threaded 0.08

Elbow, Flanged Regular 90o 0.3

Elbow, Threaded Regular 90o 1.5

Elbow, Threaded Regular 45o 0.4

Elbow, Flanged Long Radius 90o 0.2

Elbow, Threaded Long Radius 90o 0.7

Elbow, Flanged Long Radius 45o 0.2

Return Bend, Flanged 180o 0.2

Return Bend, Threaded 180o 1.5

Globe Valve, Fully Open 10

Angle Valve, Fully Open 2

Gate Valve, Fully Open 0.15

Gate Valve, 1/4 Closed 0.26

Gate Valve, 1/2 Closed 2.1

Gate Valve, 3/4 Closed 17

Swing Check Valve, Forward Flow 2Ball Valve, Fully Open 0.05

Ball Valve, 1/3 Closed 5.5

Ball Valve, 2/3 Closed 200

Diaphragm Valve, Open 2.3

Diaphragm Valve, Half Open 4.3

Diaphragm Valve, 1/4 Open 21

Water meter 7

Valve:

A valve is a device that regulates the flow of a fluid (gases, fluidized solids, slurries, or

liquids) by opening, closing, or partially obstructing various passageways.

http://en.wikipedia.org/wiki/Gas

http://en.wikipedia.org/wiki/Solid

http://en.wikipedia.org/wiki/Liquid


http://en.wikipedia.org/wiki/Solid




(1) Gate Valve:

A gate valve, also known as a sluice valve, is a valve that opens by lifting a round or

rectangular gate/wedge out of the path of the fluid. The distinct feature of a gate valve

is the sealing surfaces between the gate and seats are planar. The gate faces can form

a wedge shape or they can be parallel. Gate valves are sometimes used for regulating

flow, but many are not suited for that purpose, having been designed to be fully

opened or closed. When fully open, the typical gate valve has no obstruction in the

flow path, resulting in very low friction loss.

Applications:

• Viscous liquids such as heavy oils, creams etc.

• Slurries

(2) Check Valve:

A check valve, clack valve, non-return valve or one-way valve is a mechanical

device, a valve, which normally allows fluid (liquid or gas) to flow through it in only

one direction. Check valves are two-port valves, meaning they have two openings in

the body, one for fluid to enter and the other for fluid to leave.

Applications:

Figure: Gate Valve

http://en.wikipedia.org/wiki/Valve

http://en.wikipedia.org/wiki/Fluid

http://en.wikipedia.org/wiki/Friction

http://en.wikipedia.org/wiki/Mechanical_device






http://en.wikipedia.org/wiki/Flow



http://en.wikipedia.org/wiki/Friction







http://en.wikipedia.org/wiki/Flow



are available in small dimensions and are used

in a variety of chemical services.

Figure: Butterfly valve

(3) Globe Valve:

A Globe valve is a type of valve used for regulating flow in a pipeline, consisting of a

movable disk-type element and a stationary ring seat in a generally spherical body.

Globe Valves are named for their spherical body shape with the two halves of the body being separated by an internal baffle. This has an opening that forms a seat onto

which a movable plug can be screwed in to close (or shut) the valve. The plug is also

called a disc or disk.

Applications:

Globe valves are used for applications requiring throttling and frequent operation.

Figure: Globe valve

(4) Foot Valve:

A suction valve or check valve at the lower end of a pipe.

Application: Such a valve in a steam-engine condenser opening to the air pump.


http://en.wikipedia.org/wiki/Piping

http://en.wikipedia.org/wiki/Spherical

http://en.wiktionary.org/wiki/baffle



http://en.wikipedia.org/wiki/Spherical

http://en.wiktionary.org/wiki/baffle



(5)Ball valve:

A ball valve is a valve that opens by turning a handle attached to a ball inside the

valve. The ball has a hole, or port, through the middle so that when the port is in line

with both ends of the valve, flow will occur. When the valve is closed, the hole is

perpendicular to the ends of the valve, and flow is blocked. The handle or lever will

be inline with the port position letting you "see" the valve's position. The ball valve,

along with the butterfly valve and plug valve, are part of the family of quarter turn

valves.

Applications: These specialty valves are available in a variety of configurations for

positive leak tight shut-off and control and are used for both manual as well as remote

valve actuation.

Nipple:

Figure: Foot valve

Figure: Ball valve


http://en.wikipedia.org/wiki/Sphere

http://en.wikipedia.org/wiki/Butterfly_valve

http://en.wikipedia.org/wiki/Plug_valve


http://en.wikipedia.org/wiki/Sphere

http://en.wikipedia.org/wiki/Butterfly_valve

http://en.wikipedia.org/wiki/Plug_valve



A Pipe Nipple is a short pipe (12 inches or less), with small opening which provides way

for the liquids or gases to pass through the pipe. It has a male thread on each end and is used for

extension from a fitting.

Some of the popular usages of Pipe Nipple are :

• Used in fluid application to connect two FPT fittings.

• Used in plumbing system or for ceiling and wall supports and extensions.

• Used for ceiling or wall supports.

• Used to extend shower riser.

We saw different types of nipples in our fluid mechanics lab. These are:

1. Barrel nipple

2. Hexagonal nipple

(1) Barrel Nipple:

Applications:

Male Pipe to Male Pipe connections

Figure: Barrel Nipple

(2) Hexagonal Nipple:

Applications:

Male Pipe to Male Pipe connections



Figure: Hexagonal Nipple

Elbow:

A pipe fitting installed between two lengths of pipe or tube allowing a change of

direction, usually 90° or 45°. The ends may be machined for butt welding, threaded (usually

female), or socketed, etc. When the two ends differ in size, it is called a reducing or reducer elbow. Most elbows are available in short radius or long radius of types.

We saw different types of elbows in our fluid mechanics lab. These are:

1. 90 degree elbow

2. 45 degree elbow

3. Male female elbow

4. Equal elbow

(1) 90 degree elbow:

90 degree elbow, also called "90 bends or 90 ells", are manufactured as SR (Short

Radius) elbows and LR (Long Radius) elbows.

Applications:

The main application area of an elbow (90 degree) is to connect hoses to

valves, water pressure pumps, and deck drains. These elbows can be made fromtough nylon material or NPT thread.


http://en.wikipedia.org/wiki/Tubing_(material)

http://en.wikipedia.org/wiki/Angle

http://en.wikipedia.org/wiki/Degree_(angle)

http://en.wikipedia.org/wiki/Welding

http://en.wikipedia.org/wiki/Threaded_pipe

http://en.wikipedia.org/wiki/Gender_of_connectors_and_fasteners

http://en.wikipedia.org/wiki/Socket

http://en.wikipedia.org/wiki/Radius



http://en.wikipedia.org/wiki/Angle

http://en.wikipedia.org/wiki/Degree_(angle)

http://en.wikipedia.org/wiki/Welding

http://en.wikipedia.org/wiki/Threaded_pipe

http://en.wikipedia.org/wiki/Gender_of_connectors_and_fasteners

http://en.wikipedia.org/wiki/Socket

http://en.wikipedia.org/wiki/Radius



(2) 45 degree elbow:

45 degree elbow, also called "45 bends or 45 ells" are typically made as LR (Long

Radius) elbows. Available in various sizes (in mm or inches), 45 degree pipe

elbow is available with different male to female BSP thread connections.

Applications:

• Water supply facilities

• Food industrial pipeline networks

• Chemical industrial pipeline networks

• Electronic industrial pipeline networks

•

Air conditioning facility pipeline

• Agriculture and garden production transporting system

(3) Male female elbow and connectors:

Application of Male Female Connector and elbow

Male Female connectors and elbow are put to use in a number of industries

depending on their specifications and internal and external diameter.

• Pharmaceutical fittings

• Pneumatic tube fittings

• Air brake fittings

• Gas fittings

• Refrigerant fittings

Figure: 90 degreeelbow

Figure: 45 degree elbow



(4) Equal elbow:

Equal elbows are quick-connect fittings that are extremely helpful in routing water lines that are laid in confined areas. They are known as 'elbow fittings' because they

display an angular bent so that two pipes can be easily fixed in the same manner.

Applications:

1. Mains fed and indirect cold water systems.

2. Vented and unvented hot water systems.

3. Vented and sealed central heating systems.

Union Cross

Union cross is essentially used for piping of tube to tube

industrial fittings and connect fractional tubes. These metal fittings

offer high mechanical connections for vacuum applications and

Figure: male female elbow

Figure: Equal elbow



positive pressure in tube to tube piping systems. Union cross are so designed, that they can be

used with orbital weld equipment, these unique fittings have enhanced surface to prevent out

gassing and prevent corrosion. These widely used tube fittings allow smooth flow paths and prevent any kind of turbulence or entrapments. These tubing connections eliminate costly,

hazardous leaks in instrumentation and process tubing and are available in metric and inches

specifications according to various applications.

Union and Socket:

A union is similar to a coupling, except it is designed to allow quick and convenient

disconnection of pipes for maintenance or fixture replacement. While a coupling would require

either solvent welding or being able to rotate all the pipes adjacent as with a threaded coupling, a

union provides a simple nut transition, allowing easy release at any time.

We saw different types of unions in our fluid mechanics lab. These are:

1. Male female union

2. Union joint

An opening in any fitting that matches the outside diameter of a pipe or tube, with a further

recessed through opening matching the inside diameter of the same pipe or tube.


1. Half socket

2. Co-centric reducing socket

Application of male female union, union joint, half socket are quite equivalent. These are:

• Pharmaceutical fittings

• Pneumatic tube fittings

• Air brake fittings

• Gas fittings

• Refrigerant fittings

as

http://en.wikipedia.org/wiki/Union_(plumbing)

http://en.wikipedia.org/w/index.php?title=Solvent_welding&action=edit&redlink=1

http://en.wikipedia.org/wiki/National_Pipe_Thread

http://en.wikipedia.org/wiki/Pipe_(material)


http://en.wikipedia.org/wiki/Union_(plumbing)

http://en.wikipedia.org/w/index.php?title=Solvent_welding&action=edit&redlink=1

http://en.wikipedia.org/wiki/National_Pipe_Thread

http://en.wikipedia.org/wiki/Pipe_(material)




Reducer:

A reducer normally refers to a fitting that is used to reduce the diameter of the

suction piping to fit the pump intake. It is thus used to join two pipes of different sizes. Reducer

is available in both eccentric and concentric designs. Concentric or eccentric reducers are used to

properly reduce into and out of circulating pumps. The various advantages include keeping big

pipes and small pipes together as well as reducing noise and vibration at the same time.

Applications:

Some of the industries where they find application are oil, gas, petrochemical, onshore

and offshore sectors. They are used in both cargo transfers operations and vapor recovery

systems. Reducers for vapor recovery include a pin on one flange and vapor hole on the opposite

flange. Concentric reducer save installation space and reduce costs. Piping systems must be

anchored when using concentric reducer.

Figure: reducer

Impeller:

An impeller is a rotor inside a tube or conduit to increase the pressure and flow of a fluid.


Male union Concentric Reducing SockeHalf Female



4. Semi-open impeller

5. Closed impeller

6. Open impeller

Reducing coupler:

Application: Used for reducing area, pressure, flow and used for connections.

Figure: Reducing Coupler

Hexagonal nut:

Application: Used for joining pipes.

Figure: Impeller



Figure: Hexagonal Nut

Equal Tee:

A tee is amongst the most common pipe fittings and is available with all female

thread sockets, all solvent weld sockets, or with opposed solvent weld sockets and a side outlet

with female threads. This is a T-shaped device which has three openings that act as an outlet for

the pipe.

Applications:

A tee is used for connecting pipes of different diameters or for

changing the direction of pipe runs.

Figure: Tee

Long and Short bend:

Applications:

Use for small and large pipe connections between pipes.

Figure: Long bend



Centrifugal Pump:

A centrifugal pump is a rotodynamic pump that uses a rotating impeller to increase

the pressure of a fluid. Centrifugal pumps are commonly used to move liquids through a piping

system. The fluid enters the pump impeller along or near to the rotating axis and is accelerated

by the impeller, flowing radially outward into a diffuser or volute chamber (casing), from where

it exits into the downstream piping system. Centrifugal pumps are used for large discharge

through smaller heads.

Figure: Short Bend

http://en.wikipedia.org/wiki/Pump

http://en.wikipedia.org/wiki/Impeller

http://en.wikipedia.org/wiki/Volute

http://en.wikipedia.org/wiki/Casing

http://en.wikipedia.org/wiki/Pump

http://en.wikipedia.org/wiki/Impeller

http://en.wikipedia.org/wiki/Volute

http://en.wikipedia.org/wiki/Casing



Figure: Centrifugal Pump

GASKET

A gasket is a mechanical seal that fills the space between two objects, generally to

prevent leakage between the two objects while under compression. Gaskets save money by

allowing " less-than-perfect" mating surfaces on machine parts which can use a gasket to fill

irregularities. Gaskets are commonly produced by cutting from sheet materials, such as gasket

paper, rubber, silicon, metal, cork, fiberglass or a plastic polymer. Gaskets for specific aplications

may contain asbestos.

It is usually desirable that the gasket be made from a material that is to some degree

yielding such that it is able to deform and tightly fills the space it is designed for, including any

slight irregularities. Many gaskets require an application of sealant directly to the gasket surface

to function properly.



Figure: Gasket

18964649 study of different types of pipe fittings

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