14th international symposium on bioplastics, biocomposites ...isbbb.org ›...
TRANSCRIPT
14th International Symposium on Bioplastics, Biocomposites and Biorefining
May 31st 2016
BAHIA BRAZIL
1 CRACKER
4 PE
1 PP
1 PVC
1 CHLOR-ALKALI
ALAGOAS BRAZIL
2 PVC
1 CHLOR-ALKALI
SAO PAULO BRAZIL
2 PE
2 PP
1 CRACKER
RIO DE JANEIRO BRAZIL
1 CRACKER
1 PE
1 PP
RIO GRANDE DO SUL BRAZIL
1 CRACKER
1 CRACKER
5 PE
2 PP
BRAZIL (KT)
BASIC: 3.752
PE: 3.025
PP: 1.975
PVC: 710
USA (KT)
PP: 1.425
EUROPE (KT)
PP: 545
INDUSTRIAL PRESENCE
PROJECTS
2
Largest Polyolefin Producer in the Americas 36 INDUSTRIAL UNITS WORLDWIDE
PENNSYLVANIA UNITED STATES
1 PP
WEST VIRGINIA UNITED STATES
1 PP
NORTH RHINE-WESTPHALIA GERMANY
1 PP
SAXONY-ANHALT GERMANY
1 PP
TEXAS UNITED STATES
3 PP
PROJECTS IN CONSTRUCTION
Sustainable Development is Conducting and Developing Business
considering the fulfilment of the needs
of all interested parties, today and in the future
Our Inspiration BELIEF
PURPOSE
Plastics and chemicals make life better.
Improve people's lives
by creating sustainable solutions
through chemicals and plastics.
AUTOMOTIVE
CONSTRUCTION
INDUSTRIAL PERSONAL & HOME CARE
CONSUMER GOODS
FOOD PACKAGING
OTHER
AGRIBUSINESS
RETAILING
9%
16%
11% 8% 7%
27%
8% 5% 9%
Value Chain
Profile of Braskem’s Sales: Guided by Consumers
Means that the material or product is (partly) derived from biomass (plants).
Biobased Renewable raw material feedstock
A dynamic industry growing at a rate of roughly
20 percent per year
Saving fossil resources by using biomass provides a unique potential of carbon footprint reduction. Can possess properties that are identical to their conventional versions. Can be recycled in existing recycling streams.
Biodegradable Chemical process in which micro-organisms convert materials into natural substances (depending on the conditions)
What are Bioplastics? Bioplastics are Biobased, Biodegradable or Both!
BIOPLASTICS BIOPOLYMERS BIOBASED
Source: European Bioplastic
Versatility
Fully recyclable
Renewable Source
Drop-in
GHG reduction
Value Proposition Diverse applications
Innovation
Identical to Regular polyethylene
Sugarcane
Doesn’t contaminate existing streams
Global Warming
Investiment (Green Ethylene Plant) Start up Capacity Location Portfolio Markets Sinergy with existing assets
US$ 290 MM
September 2010
200 kty
Triunfo Petrochemical Complex, State of RS
LLDPE,HDPE and LDPE
South America and North America, Europe and Asia
The polymerization process is made on plants shared with the
Petrochemical PE production
Biobased
Polyethylene
Fossil
I’m green™ Polyethylene:
A renewable sourced alternative to traditional polyethylene
Sugarcane Ethanol CH3 – CH2OH
Ethylene CH2 = CH2
Green PE CH2 = CH2
Recycling
The sugarcane crop metabolizes
the CO2 to produce sucrose
At the sugar mill, the sugar juice is fermented
and distilled to produce ethanol
Through dehydration, ethanol
is transformed into ethylene
Ethylene is polymerized in
shared polyethylene production units
The I’m green™ Polyethylene is transformed into final products by the same existing processes
and machinery for fossil PE
The I’m green™ Polyethylene is recyclable in the same chain
established for fossil PE (Mechanical/Incineration)
I’m green™ Polyethylene cycle from cradle to cradle
Final Products
Process
SUGAR CANE
FILTER CAKE
BAGASSE
SUGAR CANE SYRUP A*
SUGAR CANE SYRUP B*
ETHANOL PRODUCTION
SUGAR
INDUSTRIAL ETHANOL
ETHANOL FUEL
VINNASSE
GREEN ETHYLENE
GREEN POLYETHYLENE
ENERGY
ASHES
MATTER
ELECTRICAL ENERGY
THERMAL ENERGY
* USUALLY THERE ARE 5 (FIVE) SUGARCANE CRUSHING CYCLES, THE SUGAR SYRUP EXTRACTED FROM THE FIRST AND SECOND CRUSHING CYCLES (SUGAR SYRUP A) IS USED IN SUGAR PRODUCTION, WHILST THE SUGAR SYRUP EXTRACTED FROM THE LAST 3 (THREE) CRUSHING CYCLES (SUGAR SYRUP B) IS USED IN ETHANOL PRODUCTION.
Efficient use of resources
Sugarcane Ethanol
MOLASSE
SUGAR REFINERY
SUGAR CANE CRUSHING
1 hectare of land 77 tons of
Sugarcane 6700 liters of Ethanol(1) 3 tons of
Green Ethylene(2) 3 tons of I’m green Polyethylene(2)
produces produce
produce
produce
<2,0% of Brazilian ethanol production 0,02% of Brazilian arable land
Land use
From sugarcane to I’m green™ Polyethylene
(1) NIPE/UNICAMP/UNICA
(2) Braskem’s project data
I’m green™ Portfolio
Applications
LDPE HDPE LLDPE
Manufacturing Technology
Injection molding Blow molding and Tubing Fiber extrusion Blow and cast film extrusion
Rigid and flexible applications
packing films
multi-layer packaging
film
shrink and
stretch films
cling films
pouches caps bottles rigid containers
bi-co nonwoven
fibers T-shirt bags
handle bags
can liner
automatic packaging
(FFS)
technical films and
heavy duty bags
safety helmet
kitchen- Ware
appliance
coating
Carbon footprint comparison Carbon footprint (t CO² q./t polymer)
(1) LCA Study conducted by E4tech & LCA works (from cradle to Braskem factory gate)
(2) Plastics Europe
-2,15(1)
Green PE¹
+1,83(1)
Conventional PE (Braskem)
+1,93(2)
Conventional PE (Europe)
Green PE Cycle
Sugarcane captures CO2
Production of ethanol and renewable energy
Production of Green Ethylene And Green Polyethylene
Packaging made from Green Polyethylene
Green Polyethylene helps reduce greenhouse gases
and is 100% recyclable
100% recyclable
Green PE Carbon footprint from Cradle to Braskem’s gate:
1mt
of I’m green™ Polyethylene
2.15mt CO2.eq
captures
Positioning and communication support
End Product Positioning
TV
Website
Press Release
Awards
Product Launch
Campaigns
Trade Fairs
Events
For communication materials For product application
I’m green™ is the seal that identifies Braskem’s Green Polyethylene
made from renewable source.
The use of the seal helps consumers identify truly sustainable product,
increasing the perceived value of the Green PE products.
To ensure clear and safe communication, developed signatures are
available and in order to capture the maximum value, there is a
flexibility considering the customers needs.
I’m green™
Value Proposition
Another way to communicate the
use of the I’m green™ Polyethylene
EUA BRASIL EUROPA
Aveda
Flexible Tubes | Personal Care Dry Remedy
Embalixo
Can Liner | Trash Bags Happy green
Greenology
Bottle | Home Care Greenshield Organic
Bimbo
Film | Food Eureka
Procter & Gamble
Bottle | Personal Care Shampoo Pantene Nature Fusion
General Millls
Barrier Film | Food Cascadian Farm Cereal
Toray Plastics
Film | Food LumiLid films
North America applications
Tetra Park Coating | Beverages Cartons Packaging (Announced in February 2016)
MSA
Safety Helmet V-Gard
Ecover
Bottle | Home Care Ecover
Seventh Generation
Bottle | Home Care Detergent (Announced @ SustPack in April 2016)
gather
Pouch | Pet Food Wild Ocean - Adult dog food (Launch – Oct 2016)
Earth’s Choice
Film | Office Products 3-Ring Binder (Soft Launch – Jan 2016)
North America applications
Nomacorc Closures/Beverages Wine Cork Select Bip
Labcon Packaging Pipette-tip base
Evergreen Packaging
Cups | Liquid beverage Extrusion coated paper cups (Announcement – June 6th)
Thank you [email protected] 267-970-3880 cell