130530_banz briefing pack_final (1) bluesvope briefing pack v good
TRANSCRIPT
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BlueScope Australia & New Zealand (BANZ)Investor Briefing Day
30 May 2013
BlueScope Steel Limited. ASX Code: BSL
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Important Notice
THIS PRESENTATION IS NOT AND DOES NOT FORM PART OF ANY OFFER, INVITATION ORRECOMMENDATION IN RESPECT OF SECURITIES. ANY DECISION TO BUY OR SELL BLUESCOPE STEELLIMITED SECURITIES OR OTHER PRODUCTS SHOULD BE MADE ONLY AFTER SEEKING APPROPRIATE
FINANCIALADVICE. RELIANCE SHOULDNOTBE PLACEDONINFORMATIONOROPINIONS CONTAINEDINTHIS PRESENTATION AND, SUBJECT ONLY TO ANY LEGAL OBLIGATION TO DO SO, BLUESCOPE STEELDOES NOT ACCEPT ANY OBLIGATION TO CORRECT OR UPDATE THEM. THIS PRESENTATION DOES NOTTAKE INTO CONSIDERATION THE INVESTMENT OBJECTIVES, FINANCIAL SITUATION OR PARTICULARNEEDSOFANYPARTICULARINVESTOR.
THIS PRESENTATIONCONTAINSCERTAIN FORWARD-LOOKINGSTATEMENTS, WHICH CANBEIDENTIFIEDBY THE USE OF FORWARD-LOOKING TERMINOLOGY SUCH AS MAY, WILL, SHOULD, EXPECT,INTEND, ANTICIPATE, ESTIMATE, CONTINUE, ASSUME OR FORECAST OR THE NEGATIVETHEREOF ORCOMPARABLETERMINOLOGY. THESE FORWARD-LOOKINGSTATEMENTSINVOLVEKNOWNAND UNKNOWN RISKS, UNCERTAINTIES AND OTHER FACTORS WHICH MAY CAUSE OUR ACTUALRESULTS, PERFORMANCEANDACHIEVEMENTS, ORINDUSTRYRESULTS, TOBEMATERIALLYDIFFERENT
FROM ANY FUTURE RESULTS, PERFORMANCES OR ACHIEVEMENTS, OR INDUSTRY RESULTS,EXPRESSEDORIMPLIEDBYSUCHFORWARD-LOOKINGSTATEMENTS.
TO THE FULLEST EXTENT PERMITTED BY LAW, BLUESCOPE STEEL AND ITS AFFILIATES AND THEIRRESPECTIVEOFFICERS, DIRECTORS, EMPLOYEESANDAGENTS, ACCEPTNORESPONSIBILITYFORANY
INFORMATION PROVIDED IN THIS PRESENTATION, INCLUDING ANY FORWARD LOOKING INFORMATION,AND DISCLAIM ANY LIABILITY WHATSOEVER (INCLUDING FOR NEGLIGENCE) FOR ANY LOSSHOWSOEVERARISINGFROMANYUSEOFTHIS PRESENTATIONORRELIANCEONANYTHINGCONTAINEDINOROMITTEDFROMITOROTHERWISEARISINGINCONNECTIONWITHTHIS.
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Medically Treated Injury Frequency Rate (BANZ)Lost Time Injury Frequency Rate (BANZ)
Safety is a core value for BlueScope. BANZ continues to have world classperformance and is striving for zero harm
0.90
1.231.35
0.95
0.64
1.17
1.01
1.38
0.86
1.52
2.24
FY13*
FY12
FY11
FY10
FY09
FY08
FY07
FY06
FY05
FY04
FY03
9.209.159.65
4.875.26
6.286.76
5.005.35
7.14
11.34
FY13*
FY12
FY11
FY10
FY09
FY08
FY07
FY06
FY05
FY04
FY03
Losttimeinjuriespermillionman-hoursworked
Medicallytreatedinjuriespermillionma
n-hoursworked
*Note: FY2013 data is up to and including March 2013. Charts in include both contractor and direct employee data combined
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BlueScope remains committed to continuously improving the environmentalfootprint of its operations
The BlueScope Steel Environment Management System comprises the following major elements:
Our Bond
HSEC Policy
Environment Principles
Environment Standards BSL & Operational Procedures and Guidelines
BlueScope continues to work on improving performance through its Environment Network involvingenvironment reviews and audits, implementation of the compliance system, the business planning process,and the engagement of all employees in environment awareness & training
We manage our environmental risks and impacts through the use of a framework we call LAWWNE, whichseeks to:
Reduce our environmental impact on Land, Air, and WaterReduce generation of Waste and NoiseMinimise our use of Energy and the generation of GHG emissions
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Introduction
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BlueScope Australia & New Zealand businesses
BlueScope external operating segment reporting structure1
Coated & Industr ialProducts Australia(CIPA)
Building Components& DistributionAustral ia (BCDA)
Global BuildingSolutions
Building ProductsASEAN, Nor thAmerica and India
New Zealand andPacifi c SteelProducts
Hot Rolled ProductsNorth America
Largest supplier and onlymanufacturer of HRC, plate,metal coated and paintedsteel in Australia
Australian finished-productcapacity of ~2.5Mtpa;domestic market 1.9Mt inCY2012
Major steel productsupplier / distributor to theAustralian building andconstruction, automotive,white goods manufacturingand general manufacturingindustries
Only fully integrated flatsteel maker in New Zealand
Leading domestic marketshare of flat products
Includes iron sands mines(own consumption and
export sales)
2.1Mtpa mini-mill in Ohio
50/50 JV with Cargill Inc.
Voted no. 1 flat rolledsteel supplier in NorthAmerica (JacobsenSurvey) for ten
consecutive years
Operates metallic coatingand painting lines and roll-forming in Indonesia,Malaysia, Thailand,Vietnam, India and NorthAmerica
Includes NS BlueScopeCoated Products JV
Leading global designerand manufacturer of pre-engineered buildings2
Key markets in China &Nth America; plants inASEAN, India, Mid. East
Supplying buildings to
global customers China coating & painting
(1) BlueScope also has a Corporate segment which is not shown; (2) engineering and component building systems
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The BANZ business structure was created in July 2011, and the management teamwas refined in January 2013 to ensure we stay focussed on core business
BANZ Management Team
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Business Changes
On 1 July 2011, BANZ was established by combining three existing businesses into one. The right structure tosupport better management decisions across one value chain, enabling more effective resource allocation acrossbusiness lines.
Major Australian operational restructure announced on 22 August 2011:
Halved production, largely exited export business and moved to a one Blast Furnaces operation at PortKembla steelworks
Numerous consequential changes for other operational assets in the supply chain
Subsequently, major changes and restructures completed across both the Distribution and LYSAGHT businessesin Australia to reduce costs and better align with the current market
Expanded our minerals business in New Zealand, including iron sands exports. During 2H CY2014 we expect toachieve at least a 2.7Mtpa run rate and therefore the Company will be 55% economically hedgedon iron ore cost
In January 2013 announced significant changes to optimise our Western Port operations to match our supplycapability to the current market demand
Launch of Next generation ZINCALUME with Activate technology in coming months breakthrough newcoating technology
BlueScope Australia and New Zealand (BANZ)Considerable change since established on 1 July 2011
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Behavioural Changes A fundamental change in the way we operate
A one value chain approach
A market driven approach
Focusing on controlling the actual cost and quality per tonne of steel produced (at half the volume)
Initiated the Triple A culture change program in early 2012. Goal: all employees to be: Aligned, Accountable andAgile
More effective and efficient communications to better engage employees. BANZ Blog, BANZ TV, BANZ News
BlueScope Australia and New Zealand (BANZ)Considerable change since established on 1 July 2011
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$
TARGET WINNING
MARKETS
OPTIMISE
VALUE CHAIN
GET LEAN, FIT
AND HUNGRY
BROADEN VIEW TO
CREATE GROWTH
TRIPLE ACULTURE
BANZ will be a vibrant, sustainable steel business. We are good at what we doand proud of it
Were recharging BANZ to deliver long termsustained profitability and cash generation
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Target winning markets
Next generation ZINCALUME steel with Activate technology hascommencedproduction in Australia and is being progressed at NZ Steel
This will become the substrate of next generation of COLORBOND steelproducts which will be released in late 2013
Progress is being made on combating unfair trade by internationalsteelmakers (anti-dumping & countervailing actions)
Get lean, fit, and hungry
Ongoing cost reductions in CIPA through feed mix changes, leanmanufacturing initiatives, and manning optimisation
Continue to improve performance of BCDA through network and processoptimisation initiatives
Cost savings in NZS through utilisation of lower cost raw materials,maintenance spend optimisation, and ongoing productivity improvements
Optimise value chain
During 2H CY2014 we expect to achieve at least a 2.7Mtpa iron sands
export run rate Utilisation of NZiron sands in PK blast furnace to lower the total feed cost
Maximising by-product revenue streams through Vanadium sales growth
Pacific Islands businesses selling broader suite of BSL products andsolutions (e.g. PEBs)
Broadenview to create growth Deep pipelineof product development initiatives to unlock new market
opportunities for BANZ
Investigating non-traditional areas of business activity
Snapshot of BANZ strategic initiatives
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Coated & Industrial Products Aust
Products & Markets
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Product categories and applications
Slab
Plate
Hot rolled coil
Cold rolled coil
Galvanised (includingGALVASPAN steel) and specialzinc finishes
Zinc/aluminium alloy-coatedZINCALUME steel
Painted (including pre-paintedCOLORBOND steel)
Steel manufacturing Hot rolled coil and plate
Manufacturing, building and constructionand mining
Infrastructure projects, mining equipment and structuralapplications
Building and construction, mining,automotive and transport, manufacturing
Mining equipment, racking, guard rails, building and constructionproducts, structural tubing, water pipelines, oil/gas pipelines andautomotive components
Automotive and transport, manufacturing Automotive, packaging (drums) and storage systems
Building and construction, manufacturing,automotive and transport
General manufacturing, automotive, structural sections forcommercial and industrial buildings and structural decking
Building and construction Commercial and industrial construction including roofing, walling,rain water goods and residential framing
Building and construction Residential, commercial and industrial construction includingroofing, walling, fencing, rain water goods, architectural panels,sheds and garages
Product Primary end use markets Applications
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1H FY2013 despatch mix
Domestic
Export
Six monthsended Dec-2012
1,248kt
903kt
345kt
Domestic
Export
HRC
Other
Painted
Metal Coated
CRCPlate
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Four fundamental drivers of profitability
CIPA Profitability
DomesticVolume / Mix
Domestic Demand
Market Share
Margins
Global Spread
Domestic ValueProposition
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Building ComponentManufacturers
(including Lysaght)
Steel Distribution(including BSD)
GeneralManufacturing
Market Segments
Residential
Non-Dwelling
Engineering
Manufacturing
Agriculture &
Mining
Automotive &Transport
Steelmaking & Coating
Domestic
Export
Pipe and TubeManufacturing
Market channels
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0
200
400
600
800
1,000
1,200
1,400
1,600
1,800
Auto & transport
Agri & mining
Manufacturing
Engineering
Dwelling
Non-dwelling
(1) Normalised despatches exclude third party sourced products, in particular, long products.(2) Engineering includes infrastructure such as roads, power, rail, water, pipes, communications and some mining-linked use
000tonnes
2H FY08 1H FY09 2H FY09 1H FY10 2H FY10 1H FY11 2H FY11 1H FY12 2H FY12 1H FY13(No. 5 Blast
Furnace Reline)63%
13% (208kt)
15% (239kt)
9% (144kt)
14% (212kt)
13% (192kt)
14% (202kt)
9% (130kt)
29% (236kt)
28% (235kt)
13% (109kt)
11% (90kt)
11% (92kt)
8% (62kt)
13% (161kt)
13% (160kt)
13% (156kt)
8% (105kt)
14% (187kt)
11% (152kt)
14% (198kt)
10% (134kt)
Construction
65%66%
70%
64%
27% (436kt)
21% (344kt)
15% (243kt)
27% (389kt)
23% (341kt)
28% (349kt)
25% (312kt)
28% (391kt)
23% (320kt)
211% (133kt)
11% (123kt)
13% (157kt)
9% (102kt)
67%
29% (340kt)
27% (313kt)
13% (154kt)
10% (124kt)
14% (164kt)
9% (106kt)
67%
29% (344kt)
26% (308kt)
65% 64%
10% (119kt)
11% (128kt)
15% (174kt)
9% (106kt)
29% (346kt)
26% (301kt)
1,614kt 1,466kt 824kt 1,243kt 1,381kt 1,168kt 1,198kt 1,174kt 1,138kt 1,048kt
(264kt) (192kt) (140kt) (164kt) (166kt) (161kt) (160kt) (159kt) (148kt) (143kt)
1,368kt 1,274kt 684kt 1,079kt 1,215kt 1,007kt 1,038kt 1,015kt 990kt 905kt
FY20091,958kt
FY20112,045kt
FY20102,294kt
FY20122,005kt
GrossDespatchesless 1
NormalisedDespatches
12% (138kt)
12% (131kt)
15% (170kt)
9% (103kt)
28% (321kt)
24% (274kt)
65%
8% (89kt)
11% (118kt)
15% (158kt)
9% (94kt)
30% (311kt)
27% (278kt)
Australian external despatch volumes
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Quarterly number of Australian residential construction starts (total new houses) to December 2012 1
Source: Australian Bureau of Statistics. Series ID: 8752.0 Building Activity, Australia. Table 33: Number of Dwelling Unit Commencements by Sector, Australia.
(1) Based on total number of dwelling units total houses, on seasonally adjusted basis. Excludes multi-dwelling commencements.House definition: A detached building primarily used for long term residential purposes consisting of one dwelling unit. Includes detached residences associated with a non-residential building, and kit and transportable homesDwelling: A dwelling unit is a self-contained suite of rooms, including cooking and bathing facilities and intended for long-term residential use. Units (whether self-contained or not) within buildings offering institutional care, such ashospitals, or temporary accommodation such as motels, hostels and holiday apartments, are not defined as dwelling units. The value of units of this type is included in non-residential building.
(Number per quarter)
Jun99
Jun00
Jun01
Jun02
Jun03
Jun04
Jun05
Jun06
Jun07
Jun08
Jun09
Jun10
Jun11
Jun12
Jun97
Jun93
Jun98
Jun96
Jun94
Jun87
Jun92
35,000
30,000
25,000
20,000
15,000
10,000
40,000
Jun85
Jun91
Jun90
Jun89
Jun88
Jun86
Jun95
Australian residential construction starts slowly improving
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$0
$100
$200
$300
$400
$500$600
$700
$800
Jan-03Jan-02Jan-01Jan-00 Jan-13Jan-12Jan-11Jan-10Jan-09Jan-08Jan-07Jan-06Jan-05Jan-04
East Asia HRC Price (US$/t) and Indicative Steelmaker HRC Spread (A$/t)Spread: SBB East Asia HRC price less cost of 1.5t iron ore fines and 0.71t hard coking coal
Source: SBB, CRU, Platts, TSI, Reserve Bank of Australia, BlueScope Steel calculations
Notes on calculation: Indicative steelmaker HRC spread representation based on simple input blend of 1.5t iron ore fines and 0.71t hard coking coal per output tonne of steel. Chart is not a specific representation of BSL realised export HRC spread (eg does not account for iron
ore blends, realised steel prices etc), but rather is shown primarily to demonstrate movements from period to period arising from the prices / currency involved. Indicative spread with pricing lags includes three month HRC price lag and two month rawmaterial prices lags
Indicative iron ore pricing: 62% Fe iron ore fines price assumed. Industry annual benchmark prices up to March 2010. Quarterly index average prices lagged by one quarter from April 2010 to March 2011; 50/50 monthly/quarterly index average from April2011 to December 2012. Monthly thereafter. FOB estimate deducts Baltic cape index freight cost from CFR China price.
Indicative hard coking coal pricing: low-vol, FOB. Industry annual benchmark prices up to March 2010; quarterly prices from April 2010 to March 2011; 50/50 monthly/quarterly pricing thereafter.
FY2010 FY2011 FY2012 1H FY12 2H FY12 1H FY13
Indicative steelmaker HRC spread (US$/t) 365 271 276 260 291 273
Indicative steelmaker HRC spread (A$/t) 414 275 267 253 282 263
Indicative spread with pricing lags (A$/t) 398 290 261 249 273 287
A$ / US$ FX 0.88 0.99 1.03 1.03 1.03 1.04
Spread is a major determinant of CIPA profitability
Indicative SteelmakerSpread (A$/t)
SBB East Asia HRC (US$/t)
Indicative spread withpric ing lags (A$/t)
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Category Summary
Hot Rolled Coil
Plate
Cold Rolled Coil
Limitedproductdifferentiation
Ingredient products, typically substantially transformed into finalgoods.
BSL offer principally differentiated by service offer, supply reliabilityand product quality
Import parity pricing (IPP)
Aluminium Zinc Coated(Next Generation
ZINCALUME steel)
Galvanised coated
Increasedproduct
differentiation
Make use of sophisticated coating technologies, important to product
durability in end applications
BSLs products principally differentiated by product quality andreliability, reputation (brand), service offer
BSL investing in the introduction of unique product coatingtechnologies that further improve differentiation
IPP influences pricing
COLORBOND SteelMost
differentiated
High quality painted products designed for Australian environment tomaximise durability
BSLs products differentiated by strong consumer brand preference,
product warranties, product reputation, ubiquity and supply offercomplexity.
Intermaterial pricing most influential
Better profitability in coated and painted products
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Progress on challenging unfair trade and dumping
Process Current Duties
Hot Rolled Coil(Anti-Dumping)
Preliminary Affi rmative Determination (PAD) issued Oct 2012
Final recommendation Dec 2012
Trade Measures Review initiated in Feb 2013 and announced in Apr2013, has resulted in reinvestigation by Customs for Ministerssign-off by July 2013 (deals with four matters: basis of AscertainedExport Price, Hyundai dumping margin, Auto industry dumping duties,HR P&O other than Japan)
Interim Dumping Duties (IDD) rates:
Japan 0- 7.5% Korea 2.6 - 11.8%
Malaysia 15.4%
Taiwan 2.6-8.2%
Galvanised steel &aluminium / zinc (AlZn)
coated steel(Anti-Dumping)
PAD issued Feb 2013
Minister decision due Jul 2013
Galv PAD rates: China 6.8-60.6%;Korea 0-17.6%; Taiwan 0-12.7%
AlZn PAD rates: China 4.9-20.4%;Korea 0-7.7%
Galvanised& AlZn coated steel(Countervailing China)
PAD issued May 2013
Ministers decision due July 2013
Galv PAD rates: 0-24%
AlZn PAD rates: 0-21%(duties are not cumulative on top ofantidumping duties, no doublecounting)
Plate
(Anti-Dumping &Countervailing)
Statement of Essential Facts due June 2013 Await ing f indings
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Production of next generation ZINCALUME steel with Activate technology commenced in 2H FY2013following development and testing over a number of years
Customers will benefit from: Improved product lifespan and longer warranties
Reduced environmental footprint due to reduced coating metals and increased lifespan
BlueScope will benefit from:Sales into new areas and applications including perforated construction products
An exclusive offering of leading technology for roofing, walling and rainwater applications; patent protection for BSL andNSSMC
Market familiarisation program very positive response from construction industry professionals
Will become the substrate of next generation of COLORBOND steel products which will be released late 2013
Next Generation ZINCALUME: Reinforcing status as market leader
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The introduction ofmagnesiuminto the aluminium-zinc alloy coating improves galvanic protection byactivating the aluminium to providemore effective corrosion resistance
Outcome - Improved performance with less total coating mass (125 g/m2)
Next generation
ZINCALUME
steelwith Activate technology
AZ150AM125
Original
ZINCALUME steel
Doing more with less
Next Generation ZINCALUME: Activate technology
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Multi-channel marketing program well advanced
Targets four key audience groups: Architects,Builders, Developers and all construction
professionals
Direct customers are engaged and very positivetowards the opportunities this new productpresents
Architects actively specifying the new product forprojects in pipeline
Low risk implementation: Better performing product
Recognised in Australian Standards for roofing andwalling as highest corrosion-resistant productavailable
Longer warranty
Readily available with no change to fixing techniques
Next Generation ZINCALUME: market response positive
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Coated & Industrial Products Aust
Manufacturing
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BlueScopes Illawarra businesses
Research, Administration & Original Steelworks Site
Iron & Steelmaking
Flat Products(HRC & plate)Recycling Area
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Overview of flat products process in Australia: raw materials to HRC
COKE OVEN
Iron Ore
Coal
Coke
SINTERING
BLAST FURNACE
Slag
Molten pig iron
Sintered ore
Graded LiquidSteel
REFINING
STAND
Slab
CONTINUOUS CASTING
HOT STRIP MILL
Hot Rolled Coils
REHEAT
FURNACE
CONVERTER
(BOS)
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Overview of flat products process in Australia: pickling and cold rolling
Hot rolled coil isuncoiled
Scale removal (pickling) usinghydrochloric acid
Thickness reduction via cold rolling throughfive stands
Recoiling usingcarousel reel
ToMetal Coating orPack & Despatch
Coupled Pickle Cold Mil l (CPCM)
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Overview of flat products process in Australia: metal coating
Metallic Coating Line (MCL)
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Overview of flat products process in Australia: painting
Primer Ovens Primer Coater
Main Oven Main Coater
Chemical rinsing, cleaning & pre-treatment
Inspect & Test
Painted coil is recoiledCoated Coil from
Metal Coating Lines
Continuous Paint Line (CPL)
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Western Port Coated Works(Hastings, Victoria, Australia)
Springhi ll Coated Works(Wollongong, NSW, Australia)
Port Kembla Steelworks (Wollongong, New South Wales, Australia)
Annual capacities
Note:
Numbers reflect mill capacity in kt per annum
(1) There is an additional 215ktpa of combined capacity at Western Sydney and Acacia Ridge (Qld) paint lines; (2) idling of MCL 5 has reduced available capacity by around 230Ktpa
Slab Casters2,600
Plate Mill
450
Metal Coating Lines
8302
Cold Mill1,000
Pickle Line1,100
Paint Lines330
Pickled HRC
CRC
Painted Strip
Metal Coated
Strip
Coupled Pickled Cold Mill990
Metal Coating Lines825
Paint Lines2001
CRC
Metal CoatedStrip
Painted Strip
#5 Blast Furnace2,600
Slab
Hot Strip Mill2,900
Plate
HRC
Majorchangesover the last twoyears tomatchcapacity todemandandto
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Port Kembla
Shipping berths Reduced manning and loading outbound coal at bulk berth; loading outbound coke
on No1 Products Berth
Cokemaking Closed one battery; now operating 3 batteries (closed No. 4) and 21/22 Blowers
Sinter Plant Reduced production rate
Blast Furnaces Shut down No. 6; operating No. 5
BOS Operating two vessels (closed No. 3)
Steel Treatment Reduced manning
Slab Casting Closed No. 1, operating two strands
Hot Strip Mill Reduced shift operation
Skin Mill Reduced shift operation
Plate Mill Reduced manning
Major changes over the last two years to match capacity to demand and toimprove efficiencies
Majorchangesover the last twoyears tomatchcapacity todemandandto
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Springhill
Cold Rolling Reduced load (no export)
Metal coating MCL1 converted and capable to produce Next Generation ZINCALUME steel;MCL3 in process of conversion
Painting Reduced shift operation
Western Port
Hot Strip Mill Closed
Cold Rolling Reduced shift operation
Metal coating Mothballed MCL5 and reduced shifts MCL6; MCL4 converted and commissioning toproduce Next Generation ZINCALUME steel
Painting
Reduced shift operation
Major changes over the last two years to match capacity to demand and toimprove efficiencies (cont.)
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Examples of business improvement initiatives: cost saving initiatives
1. Hot rolled coil transported to Western Port by rail a cheaper and more reliable option than marinetransport
2. Iron sands mix (from NZ Steel) used as feed material to the sinter plant displacing external iron orepurchases
3. Use of our own burnt lime in the sinter plant (replacing purchases)
4. Reclamation of iron ore from the storage and blending yards previously viewed as being too hard
5. More extensive use of recycled ferrous material through the iron and steelmaking process
6. Sharing maintenance spares between departments previously, siloed behaviour prohibited this approach
7. Improving scrap management ways to get higher value through different channels and preventing aged
stock rather than economic disposal of aged stock
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Examples of business improvement initiatives: market facing initiatives
1. Sale of coke to export. We have deliberately configured our plant to enable export coke and driveadditional revenue for the business. Focus on ensuring the appropriate quality and changing our
process as a result to maximise returns
2. Development of a new Low Glare DECKFORM Steel product that has the potential todisplace 5,000tonnes or more of imports. Collaborative work between R&D, manufacturing, sales and supply chain
3. Multi-slit galvanised coils at Western Port. Creating an additional 300 tonnes per week of product salesand displacing imports. Teams from across Western Port, Logistics and Sales working together to meetthe customers expectations.
4. Western Sydney Service Centre producing 2 tonne horizontally packed coils and dispatching themdirectly to customers (to save transportation and reprocessing costs at Chullora)
5. Victorian Processing Optimisation long term cross business view of Processing asset requirementsinstead of internal only view
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More cost effective iron ore blend
NZ Iron Sands Recycled Materials
Yandi Fines
SINTER
Fine iron ores and recycled materials areblended and fluxed in Sinter Machine to
produceSinter
Mt Newman Lump
Mt Newman Fines
Iron inputs into Sinter Machine Iron inputs into Blast Furnace
Sinter and lump iron ore are added to
the Blast Furnace
LUMP IRON ORE
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Supply and pricing of iron ore and metallurgical coal to PKSW
Supplier Term Approximate Volume (p/a) Pricing Basis
BHP Billiton10 years from
1 July 2009Up to 4.18Mt1 lump & fines
Linked to average monthly index in the month of
shipment
New Zealand Steel Short term contracts 0.15Mt iron sands Linked to average index 15 days prior to shipment
Note: 1) reflects agreed reduced annual volumes post closure of No.6 Blast Furnace at Port Kembla
Supplier TermProduct /
Approximate Volume (p/a)Pricing Basis
BHP Billiton(Illawarra Coal)
30 years from1 July 2002
Hard coking coal;minimum volume linked toblast furnace requirements
Market based pricing linked to BHP Billiton sales tocontract customers
Peabody Energy Until 31 March 2014 PCI Coal; 300-400Kt1 Agreed quarterly pricing
Various suppliers forproduction of exportcoke
Short term contracts Coking coal as required Agreed monthly & quarterly pricing
Ironore
Metallurgicalcoal
I f i
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Impact of restructuring
4,2244,339
5,272
FY13FY12FY11
Note:
1) CIPA employee numbers include: CIPA Manufacturing, CIPA Sales & Marketing and CIPA Supply Chain & Processing
2) FY2013 is based on April 2013 position
2
CIPA1 employee numbers
ThemonthlySales&OperationPlanning(S&OP)cycleprovidesoperationaland
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The monthly Sales & Operation Planning (S&OP) cycle provides operational andfinancial integration across CIPA
DemandReview
Supply &LogisticsReviews
ManagementReview
ProductReview
C it t i th Ill
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Community engagement in the Illawarra
High-profile community partnership program established
in the Illawarra with WIN Network (headquartered in theIllawarra) the largest regional TV network in Australia
Policy of supporting health, safety, environment, diversity,youth and education
Funding decisions made against established criteria to
promote worthwhile community programs/projects Independently managed by a local not-for-profit, along
with representatives from BlueScope and WIN
~$500,000 in sponsorships and donations supporting 30+community organisations
Urban Grown Community farm
Sustainable farming jobs for disadvantaged
youth
Life Education Australia - Mobile school education facility
Telephone counsellor
recruitment program
Citizenshipprogram for
disabled
and able
bodied
young
athletes
BlueScope Youth Orchestra
Foundation sponsor (27 years)
Surf Lifesaving
New Jet Ski
Southern Stars
2000 strong school spectacular
Bl S i t l f ffi i &GHG
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BlueScope environmental performance resource efficiency & GHG measures
The reduction in operations at Port Kembla Steelworks, the closureof the WesternPort Hot StripMill and otherassociated changes in downstream operations have contributed to significant changes in BlueScopes groupenvironmental footprint
BlueScopes freshwater consumptionhas fallen significantly, with an overallreduction in use of 2,677 ML (~14%)
We have managed these changes suchthat the percentage of recycled water
contributing to the total water demandhas continued to increase, reaching anew record level of 41.5% in FY2012
The changes have contributed the majority of a 40.1 PJ (26%) energyreduction and a corresponding 4.45 million tonne (28%) reduction in CO2emissions in FY2012
FY2013 data will reflect the first full year of operations at this new level, andfurther Energy and GHG emissions reductions will be reflected in these
While the Energy and GHG emissions intensities have deteriorated as aresult of the changes in economies of scale, BlueScope Steel remainsfocussed on continual improvement off the new production baseline
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Building Components &
Distribution Australia
Overviewofsegment
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The Building Components & Distribution Australia (BCDA) segment, effective from FY2013, bringstogether BlueScope Steels LYSAGHT and Distribution businesses
The Australian solutions businesses (Buildings, Water, Ranbuild, Highline etc) are now part of thenew Global Building Solutions segment
Sheet & Coil Processing is included in the Coated & Industrial Products Australia segment
Overview of segment
Plate
Tube
Structural steel
Merchant bar
Reinforcing steels
Rural products
Pipes, valves & fittings
Specialty steels
Processing services
Roofing
Walling
Rainwater goods
Fencing
Home improvements
Structural products
Mobile roll forming
Hot rolled coil
Cold rolled strip
Metallic coated coil Painted coil
Plate
Stainless steel
Aluminium
Processing services
Sheet Metal Supplies& Impact Steel
Steel & Tube DistributionLYSAGHT
R l fBCDAi BANZ
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Aim for positivecash flows and profits, achievementof hurdle rates of return andpull through tonnes tobenefit the integrated chain
To achieve this, BCDA must:
Be a low cost steel channel to market
Ensure ongoing access to competitively priced steelproducts (vs. imports and spot markets)
Effectivelymanage inventories and the supply chain Be a market leading processor/ value adder
Deliver consistent service against customer expectations
Role of BCDA in BANZ
BCDALocations
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LYSAGHT
Distribution
Perth
Brisbane
Sydney
Melbourne
Adelaide
11 20
11 10
414
1 1
1 92 2
3
Sites 91Active Customers >20,000
33
58
Darwin
Legend
Hobart
2
BCDA Locations
BCDAsalesbymarketsegment (FY2012)
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BCDA sales by market segment (FY2012)
17%
8%
26%
33%
11%
6%Construction - Engineering
Construction - Dwelling
Construction - Non Dwelling
Auto & Transport
Agriculture & Mining
Manufacturing
Construction segment represents 65% of total domestic despatches
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Distributionbusinessplan&focusareas
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Get lean, fit &hungry
Productivityenhancement
Facility utilisation
Scrap reduction
Target winningmarkets
Customer & Salesexcellence
Steel efficiencyreview
One Best Way
Optimise valuechain
Reduct ion of waste
Productrationalisation
SLOB reduction
Broaden view tocreate growth
Branch excellence
Customer focussedtechnology &
innovation
Distribution business plan & focus areas
TRIPLE A CULTURE
Distribution: Vision
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Distribution: Vision
to deliver sustainable, profitable growth by positioningBlueScope Distribution as the preferred business partner to
customers throughout the value chain
Distribution: Coreproducts
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Distribution: Core products
Steel & Tube Sheet & CoilPlate Hot Rolled
Hot Rolled Structural ColdRolled
Tube Galvanised
Merchant Bar ZINCALUME steel
Pipe, Valves& Fittings TrueCore steel
Reinforcing & Rural
Aluminium
COLORBOND steel
Distribution: Processingsolutions
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Value added processingservices provided include:
Distribution: Processing solutions
Plate profiling
Drilling
Cutting & Sawing
Routing
Slitting
Shearing
Recoiling
Distribution: Restructuringprogram
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During FY2012 Distribution implemented a comprehensive restructuring program
Focus was on lowering costs and better aligning BSD to customer demand
Continue to strive for Zero Harm through engaged workforce participation
Restructure program has achieved significant cost reductions, along with productivity improvements
Additional business improvement initiatives have been indentified focused on:
Customer and Sales Excellence
People and Branch Excellence
Productivity Enhancement
Business is aiming to increase volume and has targeted initiatives underway, however market demandcontinues to remain weak
Distribution: Restructuring program
LYSAGHT: Overview
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LYSAGHT: Overview
Over 30 locations and close to 900 employees around Australia, providing a unique service capabilityunsurpassed by our competitors
Manufactures and markets an extensive range of roll formed steel products for the building industrywith specific offerings into the residential, commercial, structural, home improvement, distributor andshed segments
Trusted steel supplier with over 90 years of operations in Australia, 100% Australian steel supply,unmatched technical expertise and quality service
Works in conjunction with other parts of BlueScope to ensure a consistent and complete solutionoutcome for our customers
Leverages the brand equity in BlueScope products such as COLORBOND steel, ZINCALUME
steel and GALVASPAN steel and incorporates the warranties of these products to provide peace ofmind for our customers
LYSAGHTbusinessplan&focusareas
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Get lean, fit &hungry
Deliver on customerpromise
One best way
Operationalefficiency
Optimiseproduction footprint
Target winningmarkets
Reconnect withcustomer base
Deepenunderstanding of
market
LYSAGHT brandeffective and
relevant
National approachto key market
segments
Optimise valuechain
Differentiatedproducts and
services
Achieve customerservice promise
Upgrade serviceoffers and profiles
Broaden view tocreate growth
Expand footprintinto emerging
markets
Grow high valuesegments
Partner wi th keycustomers
LYSAGHT business plan & focus areas
TRIPLE A CULTURE
LYSAGHT: Vision
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Service
TechnicalExpertiseTechnicalExpertise
Heritage
Australian
Quality
LYSAGHT
The trustedexperience
in steel
Klip-lok
Custom Orb Dune TM
Half Round Gutter
Custom Blue Orb Heritage Red TM
LYSAGHT: Vision
LYSAGHT: Channel to Residential and Non-Residential Market Segments
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LYSAGHT: Channel to Residential and Non Residential Market Segments
LYSAGHT
Roll formed Product
Reseller Network
Construction Industry
Roofing Contractors
Building Contractors
Fencing Contractors Shed Manufacturers
DIY
Residential Building
CommercialBuilding
Sheds
Structural Segment
HomeImprovements inc
Fencing
MARKET SUB-SEGMENTS
LYSAGHT: Coreproductsandbrands
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LYSAGHT: Core products and brands
Roofing for the residential and commercial segments in profiles such asCUSTOM ORB, TRIMDECK and KLIP-LOK 406
A walling range that gives flexibility to suit any architectural style or environmentwith brands such as MINI ORB
Fencing profiles such as NEETASCREEN, SPANSCREEN andSMARTASCREEN
Structural products such as battens, purlins and structural decking in brands suchas TOPSPAN, SUPAPURLIN and BONDEK
Full range of rainwater products including gutters, fascia and downpipes
Combinations of the above products also support Ranbuild and other shedcustomers in the manufacture of domestic, light commercial and industrial sheds
Our LYSGHT Living Collection range of verandahs, patios, carports and decks
are supported by products such as FIRMLOK and FLATDEK
NEETASCREEN Domain TM
CUSTOM ORB Night Sky TM
SUPAPURLIN
LYSAGHT: Recent Innovations
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LYSAGHT: Recent Innovations
LYSAGHT has a strong pipeline of product development with expectedrange enhancements across the segments we service.
Recent and imminent releases include: Patented four panel fence structure using less posts for better aesthetics and
quicker installation
New roofing profiles and systems
LYSAGHT DIY Carport
LYSAGHT Living Collection range of custom designed Patios, Verandahs, Decksand Carports
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New Zealand &Pacific Islands
NZ&PI assets, products & markets:O i fN Z l d&P ifi I l d it
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Overview of New Zealand & Pacific Island sites
GlenbrookIntegratedSteel Mill
WaikatoNorth Head Mine
Taharoa Mine
NZ&PI assets, products & markets:Glenbrookoverview
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Rolling Mills
Coating & Finishing
Glenbrook overview
Iron & Steel Making
Raw Material Yards
NZ&PI assets, products & markets:Ann al capacities
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Glenbrook Steelworks
Note:
Numbers reflect mill capacity in kilotonnes
Slab casters670
Coupled pickled cold mill380
Metal coating lines230
Paint line65
Cold rolledcoil
Metal coatedstrip
Painted str ip
Steelmaking670
Slab
Hot strip mill750
Hot rolled coil
Hollow sections mi ll45
Heavy Plate mil l25
Plate
Pipe & tube
Annual capacities
Light Plate mill90
NZ&PI assets, products & markets:Unique process to directly reduce iron sands
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Unique process to directly reduce iron sands
NZ&PI assets, products & markets:Steelmakingrawmaterials
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Iron Sand Concentrate (Waikato North Head Mine)
Iron sand mined and concentrated on site 58.5% Fe
Sufficient resource for long term steel making operations
Concentrate is slurry pumped 18km underground toGlenbrook
Low cost captive iron units
High value vanadium by-products captured through ironmaking process
Thermal Coal
Multi-source domestic and imported coal
Approximately 0.8Mt transported by rail to Glenbrook each
year
Lime (McDonalds Lime - 28% NZS owned)
34Ktpa lime (oxide and chip) quarried and processed atOtorohanga
Railed and trucked to Glenbrook
Steelmaking raw materials
NZ&PI assets, products & markets :Key product categories and applications
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Key product categories and applications
Hollow sections
Plate
Hot rolled coil
Cold rolled coil
Galvanised (includingGALVSTEEL
)
Zinc/aluminium alloy-coatedZINCALUME s teelAXXIS STEEL
Painted (including pre-paintedCOLORSTEEL )
Agriculture, construction andmanufacturing
Agricultural applications, including machinery and dairy systems.Building scaffolding
Manufacturing, building and construction
and mining
Infrastructure projects, mining equipment and structural
applications including welded structural beams
Building and construction, mining,automotive and transport, manufacturing
Racking, guard rails, building and construction products,structural tubing and water pipelines,
Agriculture and petroleum Packaging (drums) and storage systems
Building and construction andmanufacturing,
General manufacturing, structural sections for commercial andindustrial buildings, structural decking and residential framing
Building and construction Commercial and industrial construction including roofing,cladding, and rain water goods
Residential framing solution
Building and construction Residential, commercial and industrial construction including
roofing, cladding, fencing, rain water goods, architectural panels,sheds and garages
Product Primary end use markets Applications
Steltech (Welded Beams) Building and construction Multi storey applications, industrial and commercial construction,bridges
NZ&PI assets, products & markets:NZmarketataglance
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Council/GovtAsset owner
End User
Building Owner
Installer/Developer
Reseller Distributor
Builder/Developer
Manufacturers
Manufacturers
Installers
Distributors
Building & Construction
Manufacturing (Agriculture Included)
Infrastructure
Distributors
Rollformers &Distributors
NZ market at a glance
53%
31%
16%
Infrastructure
Manufacturing /Agriculture
Building &Construction
End use segments (NZS domestic despatches)
Pacific Steel(long)
Flat Imports
New ZealandSteel (flat)
120
56
Long Imports
29
250
Total market size wi thin New Zealand CY2012 (Kt)
NZ Steel Value Stream
NZ&PI assets, products & markets:1HFY2013despatchmix
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1H FY2013 despatch mix
Domestic
Export
Six monthsended Dec-2012
261kt
125kt
136kt
Domestic
Export
HRC
Other
Painted
Metal Coated
CRC
Plate
Main export markets:
Australia North America
Pacific Islands
NZ&PI assets, products & markets:Better profitability in coated and painted products
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Category Summary
Hot Rolled Coil
Plate
Cold Rolled Coil
Limitedproduct
differentiation
Ingredient products, typically substantially transformed into finalgoods
Import parity pricing (IPP). NZS offer principally differentiated byservice offer, supply reliability and product quality withcorresponding price premium
Aluminium Zinc coated
Galvanised coated
Increasedproduct
differentiation
Make use of sophisticated coating technologies, important to productdurability in end applications
NZSs products principally differentiated by product diversity, productquality and reliability, reputation (brand), and service offer with small
order quantities IPP influences pricing
COLORSTEEL
prepainted steel
Most
differentiated
High quality water based painted products designed for the NewZealand environment with superior durability
NZSs products differentiated by strong consumer brand preference,
product warranties, product reputation and supply offer complexity
Intermaterial pricing most influential
Better profitability in coated and painted products
NZ&PI assets, products & markets:Taharoaminingandexpansion2012
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Taharoa mining and expansion 2012
Mining land and mineral title owned by a Maori trust
Mining free-flowing sands via dredge and floatingconcentration plant
Typical magnetic content of mined sand 40% to 50%
Fresh water resources are as important as the ironsand resources. Very low environmental impact
Current mining & concentration capacity is 1.5 Mtpa;shipping capacity ~1.35 Mtpa
Mining and Processing
Taharoa Shipping
Taharoa loading facility is via a slurry pipe line, 3kms
offshore Use specialised vessel MV Taharoa Destiny
(replaced 22 year old vessel). In service since May2012
Increased loading capacity by 40% Enhanced safety, speed, and product loading
NZ&PI assets, products & markets:WaikatoNorthHeaddifferent miningmethodologygivendifferent sandstructure
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Waikato North Head different mining methodology given different sand structure
Consolidated rather than free flowing sand. Dry mining method via bucket wheel excavator
Deposit is very different to the Taharoa deposit
Lower valuable mineral content
But higher Fe product
Average magnetic content of between 20% and 40% through the depth of the resource but highly variablebetween lithologies
Very low environmental impact
Mine Face
Settling Ponds
Tailings planted inForest
Concentrate Stock
Concentration Plant
NZ&PI assets, products & markets :Ironsandsshipmentmodel
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Iron sands shipment model
Taharoa iron sand legacy model Dedicated slurry vessels
40 to 50 day cycle time
System constrained by vessel
Port expansion to accept 175,000 DWT
Waikato North Head iron sand model
Commenced 2012
Pumped to Glenbrook & road to Portof Auckland
Charter 40,000 DWT vessels
Combined coal and irons and logisticswhen possible
Transhipment model Commenced 2012
14 day cycle time
Greatly increases slurryvessel utilisation
FY2013f
1.7
1.4
0.3
FY2009
1.2
1.0
0.2
FY2010
0.8
0.8
FY2011
0.9
0.9
0.7
0.7
FY2008
0.9
0.9
FY2012
Taharoa
Waikato North Head
Iron sands volume growth driven by:
New larger vessel Taharoa Destiny
Increased capacity
Faster turn around
Ability to ship export out of Waikato NorthHead (WNH), with agreement of NZgovernment
Ability to trans-ship via Port Kembla Range of shipping solutions opens up new
markets and customers
Iron sands exports (Mt)
NZ&PI assets, products & markets:Usesof ironsands
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Iron sand in sinter operations: Has been used at 20% blend ratios No affect on sinter quality at blend
ratios < 5% blend
Iron sand in pellet operations: Has been used at > 60% blend ratios 100% pellets are possible
Uses of iron sands
Iron sands are common geologically, but uncommon on the seaborne trade
Demand for low cost Fe units is increasing
An increases in the number of pellet plants in China is also driving demand
Iron sand
Iron ore
Lump6mm 31 mm
Pellets
Sinter Blast Furnace
Fines1mm 6 mm
Concentrate< 75m
Taharoa180m
WNH150m
Examples of business improvement initiatives: cost saving initiatives
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Recycling of previously dumped par processed raw materials
Use of alternative imported coal sources
Recycling of previously by-products in steelmaking
Redesign of maintenance team with significant role reductions
6% reduction in FTE across steel assets with no asset closures
Changed contractor arrangements for major capital shut work resulting in lower cost and reduced time tocomplete
10% increased in iron making capability through a range of initiatives in the kilns
Extended WNH and Taharoa operations to 24/7 to allow iron sand market expansion and growth
Change of roster arrangements in rolling mills, pipe mill to provide flexibility and lower cost
20% improvement in WNH iron sand production through de-bottlenecking improvement team activity
Examples of business improvement initiatives: market facing initiatives
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Export sales of iron sands from Waikato North Head
Dynamic costing models developed to allow assess best option of HRC sales vs. iron sands sales
Introduction of new COLORSTEEL Maxx product range, run rate of an additional 1,000t of sales p.a.
New cattle rail products introduced with potential for 1,500 tonnes of sales p.a. replacing imported product
Differentiation of aggregate products to allow for increased value added product sales
NZ&PI business plan & focus areas
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Get lean, fit &hungry
Back 2 Basics
Leading throughour people
Productivity
Target winningmarkets
Deliveryperformance
Quality products &services
Product & margin
Optimise valuechain
Supply Chainefficiency
Energymanagement
Flexibi lity to meetthe market
Broaden view tocreate growth
Market Innovation
Product Innovation
Iron SandsExpansion
Talent Pipeline
BusinessDevelopment
TRIPLE A CULTURE
NZ&PI business plan & focus areas:Pacific Lysaght Growth continues as we look to broaden product range and territories
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Pacific Lysaght Growth continues as we look to broaden product range and territories
New Caledonia
New facility in North opened in Feb2013 performing ahead of plan
New territory exploration for JV Tahiti
PEB solution for housing in North
Nexus Building Solution
Vanuatu
Continue to build market for lowcost steel intensive housing.
BlueScope Acier Nord, New Caledonia
Fiji
New territory exploration for JVSolomon Islands
Agricultural sheds
Light steel framing solutions fordistribution through the pacific
NZ&PI business plan & focus areas:Productandsystemsinnovationsandvaluechainmanagement
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Product and systems innovations and value chain management
DevelopConcept
No. of Projects 12 8 3 3 4
ProductProving
ManufacturingProving Market
Launch
COLORSTEEL
Bounce
Box Section
Systems
Vintage PatinaWarmframe TM
Markets: Residential construction approvals trending higher Christchurch rebuildunderway
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Monthly number of New Zealand residential construction approvals1
(Number per month)
Source: Statistics New Zealand. Series ID: SSC11AS.
(1) Based on total number of new dwellings consented on an unadjusted basis. Data to March 2013Data includes apartments. Figures for new apartments are compiled from consents that have 10 or more attached newdwellings. Consent definition: A building consent is the formal approval issued by a Building Consent Authority (BCA)to ensure certain works meet the requirements of the Building Act 2004, Building Regulations and New ZealandBuilding Code
underway
Mar02
Mar03
Mar04
Mar05
Mar06
Mar10
Mar12
Mar11
500
Mar08
Mar07
3,500
3,000
2,500
2,000
1,500
1,000
0Mar09
4,000
Mar13
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Summary & Questions
Summary
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Market factors still seemingly at bottom of the cycle (construction activity, A$ and
spreads); we are acting on matters in our control Made the necessary changes to business mix and strategy
Working smarter lean, fit and hungry culture
Targeting winning markets and new products; innovation
Positioned to benefit as market conditions recover
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Appendices
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Appendix:Financials for BANZ
Segments
Segmental financials
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CIPA BCDA NZS Interseg Total CIPA BCDA NZS Interseg Total
Steel desp atches (kt) 1,248 364 261 3,544 758 580
Revenue 1,668 720 319 (338) 2,369 4,280 1,486 755 (710) 5,811
EBITDA (underlying) 79 2 27 (4) 104 (151) (27) 113 3 (62)
EBIT (underlying ) (6) (7) 2 (3) (14) (327) (46) 69 3 (302)
EBIT (reported) 7 (10) 2 (4) (5) (726) (227) 65 3 (885)
Capi tal & in vestment expend itu re 56 3 19 - 78 110 6 42 (1) 157
Net op erating assets (pre-tax) 1,973 324 339 (12) 2,623 2,003 329 296 (9) 2,620
1H FY2013 FY2012
CIPA: breakdown of 1H FY2013 revenue
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Domestic
Export
Six monthsended Dec-2012
1,248kt
903kt
345kt
Domestic
Export
Other
Painted
Metal Coated
CRC
Plate
HRC
Steel despatch volume 1H FY2013CIPA revenue 1H FY2013
Steel business
Non-steelbusiness
Six monthsended Dec-2012
$1,668m
Export prices aregenerally sensitive to
regional steel prices
Most domestic non-painted
steel prices are largely
sensitive to regional steel
prices, though timing and
degree of relationship canvary
Export coke
Cold ferrous
By-products
CIPA: breakdown of 1H FY2013 underlying cost components
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Non-steel businesscosts
Raw materials
Freight
Depreciation
1H FY2013
Conversion &overhead
A$1,674mConversion & OverheadComponents (in order of value):
Direct labour
Repairs & maintenance
Sales & administration
Services & contractors
Utilities
Consumables
Other (includes $36m one-off workers compensationbenefit)
Non-steel business costsrelate to:
Export coke sales
Cold ferrous feed to Arrium(scrap pool)
By-products (eg. Tar, BTX,Sulphate)
Raw materials(in order o f value):
Iron ore Coal
Scrap
Fluxes and alloys
Paint
Zinc
Aluminium
Freight
(in order o f value): Domestic despatches
Export despatches
Internal (eg. Springhill &Western Port to ServiceCentres)
BCDA: volume and costs
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Components of underlying costs in order of size
Steel feed / purchases
Labour
Freight
Facilities / leases
Depreciation
Other
Product mix 1H FY2013 (by volume)
Structural
Tube
Painted
Plate
Metal Coated
Merchant bar
Reinforcing
HRC
Other
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Key earnings drivers
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Coated &IndustrialProducts
Australia
Selling prices
Material costs including iron ore,coal, fluxes, alloys,and coatingmaterials
Conversion costs
Foreign exchange(eg AUD/USD)
Despatch volumes
Domestic / export
and product mix
New Zealand& Pacif ic Steel
Products
BuildingComponents &
Distribution
Australia
Despatch volumes
Product andsegment mix
Margins
Foreign exchange
(eg AUD/USD)
Selling prices of steel
Material costs mainlycoal, fluxes, alloys, andcoating materials
We own our iron sands
resource, so just anextraction cost applies
Conversion costs
Foreign exchange
Despatch volumes
Domestic / export and
product mix Iron sands and
vanadium revenue
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Appendix:
CIPA Markets & Logistics
Logistics and supply chain
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Inbound and Outbound Shipping
Inbound iron ore (~ 4mtpa) and othersteel making raw materials
Exports BSLs steel products to marketsin Asia Pacific, Europe and North America
Perth
Adelaide
Sydney
Brisbane
Melbourne
National & Metropo litan RoadTransport
Road delivery to metro and regionalcustomers nationally
Leverage across multiple BSL businessunits
Road transport networks: over 1.5Mtpaannually
Western Port Works
Pt Kembla Works
InboundRaw materials
OutboundExport markets
National Logis tics Network
National rail network serving major cities
Network of warehouses / distribution centresin local markets to service customers
SteelLink: over 1.2Mtpa annually of BSLproduct
Hobart
Darwin
Cairns
Examples of product applications
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Appendix:CIPA Manufacturing
BlueScope Australia and New Zealand History
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1915 BHP commenced steelmaking in Newcastle
1918 John Lysaght (Australia) founded
1925 BHP acquires Port Kembla Steelworks
1928 Australian Iron & Steel Limited (AIS) was formed to operatea steelworks at Port Kembla
1935 BHP acquiresAustralian Iron & Steel Limited (AIS)
1939 Lysaght Springhill plant opened and Commonwealth
Rolling Mills (CRM) plant established as partnershipbetween American Rolling Mills and John Lysaght
1966 First COLORBONDSteel Produced
1968 New Zealand Steel operations commenced at Glenbrookproducing GALVSTEEL
1970 Commissioning of iron and steelmakingat Glenbrook,pioneering the direct reduction process to utilise iron sandsfrom Waikato North Head
1971 BHPacquires 50% of John Lysaght
1972 WesternPort works opens; commenced exports of Taharoairon sands
1976 ZINCALUME steel was launched
1979 JohnLysaght becomes fully owned by BHP
1989 BHPacquires 71% of New Zealand Steel
2000 Long products division separated and listed on ASX as
OneSteel2002 BHP Steel listed on ASX
2003 Name changedto BlueScope Steel
2006 Exit tinplatingbusiness
2007 Smorgon Steel Distribution acquired
2008 Western Sydneyservice centre opens
2011 BlueScope Australia & New Zealand business unit formed.Closureof some manufacturing facilities at Port KemblaSteelworks and Western Port to reduce exposure to exportmarkets. Expanded coke exports from PK using freed-upcoke capacity
2012 Commenced exports of irons ands from Waikato NorthHead and expanded Taharoa exports
2013 Manning reductions at Western Port to respond to lowdomestic demand
Background: overview of main steel production processes
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?
?
SteelScrap
ScrapLadle
Electric ArcFurnace
ContinuousCasting Machine
MoltenSteelLadle
Basic OxygenFurnace (converter)
MoltenIron
Torpedo Ladle
Blast Furnace
Hot rolled stripmill
Cold rolledstrip mill
Wide coil Narrow strip
Electr ical coi l Metal Coatedcoil
Cut lengths
PlateReversing mil l
Slab
SCRAP ROUTE
MOLTEN IRON
ROUTE
STEEL PRODUCTION FLAT PRODUCTSSEMIs
Painted co il Laminated coi l
H-section I-sectionT-section U-section Z-section L-section Rai l
I-sectionH-sectionRound Square Half Round Flat
Seamless tubemill
Wire rod Wiredrawing
Wire
Tubes Welded tube mill
Rod mill
Heavysection
mill
Bar/Sectionmill
Billet
Bloom
LONG PRODUCTS
Background: overview of main steel production processes
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Run out tablecooling
Minimil l Thin-Slab Casting 1 to 3 Mt/a
300 to 400 m4-6 m/minute
50-60mm thickHolding furnace
Finisher
300-400 m
1-10mm thick
Coiler
20-40 metric ton coil
Integrated Conventional Slab Casting 3 to 5 Mt/a
500 to 800 m
200-300 mm thick
20-40 metric ton coil
1-2m/minute
Gas cutter
Cooling
Reheat furnace
RougherCoil box Finisher
1-10mm thick
Coiler
500-800 m
Run out tablecooling
Strip Casting 0.5 Mt/a
60 m15-150 m/minute
Scale ControlChamber
20-40 metric ton coil
0.7 - 1.8 mm thick
60 m
Mill
Coiler
Run out tablecooling
Cokemaking process
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SULPHATEGAS
PROCESSING
COKE SCREEN
BLENDED COAL
COKE PLANT
TAR
BTX(Benzene)
COKE OVENSGASInterworksenergy (boilers,furnaces)
BREEZE(< 10 mm)
NUT(10 25 mm)
LUMP(25 80 mm)
TATA(20 50 mm)
Cokemaking: Pyrolysis of coking coal: coal heated to >1000C in absence of air Largely carbon plus some hydrogen, nitrogen, sulphur and
inorganic minerals 1.25t of coking coal generally produces 1 tonne of coke solids
Desirable physical properties of coke: Strong and large lumps Able to withstand the blast furnace environment without generating
fines Irregular shape, so that it doesnt pack tightly (permeability) Very porous (react with blast)
Desirable chemical properties: Low sulphur and phosphorus (steel quality) Low ash (less slag, less fuel, lower hot metal cost)
Cokemaking
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Iron ore fines
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Typically 58-63% Fe; South American exception at 66% Fe
Generally the cheapest, due to lower %Fe and higher gangue
Not suitable for direct charge to blast furnaces (too fine, gets blown out as dust) Requires agglomeration into larger solid forms such as sinter or pellet by:
Blending the fine ores to control chemistry & size
Then add fluxes: limestone (CaCO3), dolomite (MgO) & serpentine (SiO2; MgO)
Add fuels (coke) layered on a moving grate
SINTER
Iron ore lump
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Ideal properties of lump: High % Fe yield of hot metal
Low combined gangue (SiO2, Al2O3) = less slag volume(costs)
Low Phosphorus (P) = quality of steel Low Loss on Ignition (LOI) combined water = freight cost &
fuel
Low Specific Trace elements Ti, V, Cr and alkali (Zn, K2O)
Typically 61-64% Fe
As received from the Mine, has 6mm)
Remaining lump ore (>6mm to 60mm) is direct charged to BF However difficult to control chemistry comes as Mother Nature including variability in SiO2, Al2O3,Phos, MgO, CaO etc
Therefore non ideal smelting in the BF wide temperature range ; affects zones in BF
Generally limited to < 20% of Burden mix, however in lower productivity scenarios can use higher
proportions Comes with penalty of increased slag volume (gangue) and fuel costs
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Sinter plant at Port Kembla
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Page 103103
Blast furnace process
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Raw materials: sinter, lumpore, coke & fluxes chargedthrough top of furnace
Hot air + PCI blown into
furnace through 28tuyeres. Temperature 1200 oC Pressure 370 Kpa Velocity 230 m/sec
Molten iron drained fromtaphole in side of furnaceinto brick lined torpedoshaped vessels.
Slag converted to eithersand-like particles in agranulator or rock slag
when cooled in pits
Excess hot gases flow fromtop of furnace to gas cleaningplant and reused for heating
Layers of coke & ferrousmaterials descend tobottom of furnace overeight hours soften thenmelt and collect in thehearth
Carbon refractory lining
Cast iron / copperstave cooling system
100 oC
2200 oC
1500 oC
Function of a blast furnace is to: Remove oxygen from iron oxide
Remove gangue from the iron ore
to form slag Achieved through use of carbon
monoxide gas from thecombustion of carbon from coke& coal
Port Kembla blast furnaces
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No.5 No.6
Built 1972 1996
Relined 1978, 1991, 2009 -
Inner Vol m3 3,427 3,208
Work Vol m3
3,000 (88%) 2,749 (86%)Output 2.6 Mtpa 2.6 Mtpa
No.5 Blast Furnace (in operation) No.6 Blast Furnace (not operating)
Basic oxygen steelmaking (BOS) process
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Molteniron (260t)
Scrap steel
(approx 50t)
Oxygen blowing
Refractory lined BOS
furnaces ~ 280t per heat2
Indicative recipe of raw materialsper output steel tonne:
1.24t iron ore fines (sintering)
0.26t lump ore (into BF) 0.57t hard coking coal (into BF)
0.15t PCI (into BF)
0.18t scrap1 (into BOS)
Note: 1) 40% of scrap feed is sourced externally; balance, internally sourced scrap.
2) Yield loss resulting from BOS process is due to impurities in the hot metal that are burnt off. Eg Carbon, silicon, phosphorous.
Slabmaking process
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Steelladle
Steel ladleRevolvingturret
Tundish
Mould
Continuous Slab Casters
Max. width = 2200mm
Max. length = 12.5mMax. thickness = 300mm
Oxy Cutter
Hot rolling process
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Slabs ex Slab
Casters
Reheated to1225C
Dual reheatfurnaces
Roughing-Reversing Mill
300mm 25mm
Coil box
Six Stand Finishing Millmin. gauge 1.48mm
PKSW hot strip mill (HSM): Commissioned 1955, upgrades 1972, 1985-1987 & 2000-2006
2.9 million tonnes per annum capacity
Product flow
Plate mill
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Shearing, stencilling& inspection
Product flow
Hot levellerFinishing MillRoughing Mill
Descaling Box
Reheat Furnaces
Slabs ex SlabCaster
PKSW plate mill : Commissioned 1963
5mm-180mm thick x 1200mm-3400mm wide
0.45 million tonnes per annum capacity
Summary of steelmaking steps: inputs and conversion costs
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Process Raw material inputs Main conversion costs
Cokemaking Metallurgical coalsMaintenance, labour, refractories & consumables, services (eg labs,cleaning, coal handling), depreciation; (Note: utilities is a net neutral cost dueto coke ovens gas transferred to other units for energy)
Sintering Iron ore fines, iron sands, limestonefines, dolomite fines, recyclables
Services (eg materials handling, cleaning), maintenance, labour,depreciation, utilities, refractories & consumables
Ironmaking (blastfurnace)
Coke, sinter, iron ore lump, fluxes, PCIcoal
Services (eg materials handling, PCI, transport), utilities, depreciation,refractories & consumables, maintenance, labour
Steelmaking (BOS andslab casting)
Molten iron,scrap, alloys (eg ferro
manganese, molybdenum, aluminium),fluxes
Labour, maintenance, refractories & consumables, utilities, services (eg
transport, contractors), cryogenic gases (argon, nitrogen, oxygen)depreciation
Plate mill Slab Labour, maintenance, depreciation, utilities, services
Hot strip mill Slab Labour, maintenance, depreciation, utilities, services
Pickling and cold rolling Hot rolled coilLabour, maintenance, services, utilities, depreciation, refractories &consumables
Metal coating Cold rolled coil, zinc, aluminiumLabour, maintenance, services, utilities, depreciation, refractories &consumables
PaintingMetal coated strip (generallyZINCALUME steel), paint
Labour, maintenance, services, utilities, depreciation, refractories &consumables
Western Port History
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Why Western Port ?
Deep water port
Energy from Bass Strait/Latrobe Valley
Key southern states customers:
automotive, white goods, drum makers and buildingindustry
Milestones
1968: Feasibility study undertaken for a new steel site
1970: Joint venture signed and Victorian Government
approval
1972: Cold Mill and Metal Coating Line 4 commissioned
1973: Pickle Line and Paint Line 2 commissioned
1978: Hot Strip Mill commissioned
1979: Metal Coating Line 5 commissioned
1982: Paint Line 4 commissioned
1992: Metal Coating Line 6 last major production unitcommissioned
2011: Hot Strip Mill decommissioned & MCL 5mothballed
2013: MCL4 upgrade Next Generation ZINCALUMEsteel
Western Port operations overview
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No.4 Zincalume Line
CSP Warehouse / Slitter / Pack l ine
AdminBldg
MaintenanceServices Bldg
Hot rolled coils arrivevia rail from PKSW
Bayview Road
TechnicalBldg
WaterTreatment
Plant
Main GateFinished Product:
Despatched to customers viaroad & rail
Finished product to:
Western Port Wharffor export
Coil Annealing
Coil Temper Mill
Pickle Line
FiveStandMill
No.6 Galvanising Line
No.5 Zincalume Line
HRC CoilStorage
No 2 Paint Line
No 4 Paint Line
WarehouseCoil transfer to
Paintlines
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New Zealand Steel History
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1965 Company established
1968 First production of Galvanised Coil
1969 Production of Steel Billets
1972 Commenced iron sands exports from WNH
1984 Approval for an integrated flat productsbusiness
1987 Commission flat products manufacture
1989 Purchased by Helenus (BHP Steel)
1992 100% BHP Steel ownership
2002 Brand changed to New Zealand Steel
2003 Company renamed BlueScope Steel Limited
2011 Executed long-term supply contract to doubleTaharoa exports. Ship expected to be
commissioned in 2H CY2014
2012 Commenced iron sands exports from WNH
2012 Increased Taharoa loading capacity by 40%with New Vessel Taharoa Destiny
Brands
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Products: Overview
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Iron sand concentration
Hot rolled coil Cold rolled coils
Hollow sections
Metallic coated coil
Waikato North Head process schematic
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Taharoa existing process schematic
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Once Taharoa 2.4 Mtpa rate achieved, BSL 55% hedged for iron ore
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45%
55%
85%
15%
Before CIPA Restructure, combinedwith 0.8 Mtpa iron sands exports(9.2 Mtpa usage rate, including NZ)
Unhedged portion of purchasesEconomically hedged
Expected 2.4 Mtpa iron sands exportsfrom Taharoa once second shipoperational, and exports fromWaikato North Head(5.0 Mtpa usage rate, including NZS)
Portion of iron ore consumption economically hedged1 within BlueScope
60%
40%
1.2 Mtpa iron sands exports fromTaharoa, and exports fromWaikato North Head(5.0 Mtpa usage rate, including NZS)
Note:
1) Based on current market pricing ratio of iron ore fines to iron sands
2011 Today Future
Electricity is a key cost which is highly volatile and complex to manage
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Third highest cost for the business
NZ has greater than 50% reliance on hydro generation
High short term (5 min) volatility results in complexity to manage
Effectively 60% self-sufficient in electricity generation from highdemand units
Hedging strategy developed and now in place
0
50
100
150
200
250
5Jan
12Jan
19Jan
26Jan
2Feb
9Feb
1
6Feb
2
3Feb
2Mar
9Mar
1
6Mar
2
3Mar
$/MWh
2013
Electricity
spot
prices
26%
55% Hydro
Gas
7%Coal
Geo-thermalWind
2%
Other
8%2%
Spot
27%
Hedge
16%
Co-Gen57%
NZS Energy Sources
NZS Electrici ty Exposure
Community involvement
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Engagement with the community through participation in various committees and fostering good workingrelationships with key community stakeholders
Community Environmental Committee
Formed in the 70s with representatives from localgovernment, health, cultural and rural groups.
Community Liaison GroupForum for open discussion and information sharingof NZ Steel, local neighbour ratepayers groups,Auckland Council
Education SectorInvolvement with secondary schools; Workchoice
Day, LEARNZ on-line interactive visit
Public tours of NZ SteelSchools, universities, community groups,customers, suppliers etc
NZ&PI is committed to reducing our impact on the environment
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60% of electricity generated from waste gas
99% of process and storm water is reused or recirculated
100% of process steam generated from waste heat
100% sale of Iron oxide sold into water treatment & magnet production
~200ktpa aggregate recycled into applications such as road base, drainage & construction
~18ktpa mill scale recycled replacing energy intensive gaseous oxygen
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BlueScope Australia & New Zealand (BANZ)Investor Briefing Day
30 May 2013