13 - copes-vulcan valves
DESCRIPTION
13 - Copes-Vulcan ValvesTRANSCRIPT
-
Cross checked Department Name Date Signature
Main Contractor
Scale NA
Unit 16
Discipline M
KKS
ESKOM Document ID
Replaces
ALSTOM Document Code MDI/16/S/MAW-------EA/002
Responsible dept. TSNED22
Created by F.Berger
Checked by P. Mller
Approved by G. Bodenmueller
Format A4
Document Type Drawings
Document Status Draft Identification number
GMC1 067 198
Originator
Title, Subtitle Water and Steam Control Valves Outline drawings Rev.
A Date 24.06.2009
Lang. En
Sheet 1/7
ALSTOM 2007. All rights reserved. Please consider the environment before printing this document.
Water and Steam Control Valves, Outline Drwg.
Projects and Customers Information:
MEDUPI POWER STATION
South Africa
Contract Number N 4600008582
Space for Stamping (Review and Validation status - if needed)
Rev. Revision Date
Created by Checked by Approved by Description Status
A 24.06.09 Berger Mueller Bodenmller First Issue DRAFT
-
Originator
Identification number MDI/16/S/MAW-------EA/002
Rev. A
Date 25.06.2009
Lang. En
Sheet 2/7
ALSTOM 2007. All rights reserved.
TABLE OF CONTENT
KKS-No.: DN Document No.
10/20/30/40/50/60MAW10AA011 DN50 / DN250 CD1000002424990
10/20/30/40/50/60MAW15AA011 DN25 CD1000002424992
10/20/30/40/50/60MAW15AA012 DN300 CD1000002424991
10/20/30/40/50/60MAW15AC001 DN25/ DN350 CD1000002424993
10/20/30/40/50/60LBH10AA002 DN80 877101
-
11
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
E E
F F
DRAWN
DATE
CHECKED
SCALE
ISSUEDRAWING NO
DATE BYMODIFICATION NUMBER
CD1000002424990
15-06-09
CMNCOPES-VULCAN
USED ON 1125436 APPROVED
TRACED
MATLTHIS DRAWING IS THE PROPERTY OF COPES-VULCAN
AND MAY NOT BE USED WITHOUT THE EXPRESSPERMISSION AND LICENSE OF COPES-VULCAN
DO NOT SCALEIF IN DOUBT - ASK !
GENERAL ARRANGEMENT DRAWING OF3" ANSI 900 GLOBE VALVE WITHCV700-60R ACTUATOR
00
CUSTOMER NAME
PROJECT NAME
CUSTOMER PO NoCUSTOMER TAG NoVENDOR NAME
VENDOR JOB NoVENDOR SERIAL NoITEM DESCRIPTION
ALSTOM POWER SYSTEMS GMBH
POWER PLANT MEDUPI UNIT 1
D61-450009548910MAW10AA011
11254361000002424990GLAND STEAM ADMISSION VALVE
ISS
COPES VULCAN, WINSFORD ENGLAND
CMN
Parts ListDESCRIPTIONPART NUMBERQTYITEM NUMBER
BODY,3" ANSI 900 BWBDY30308080211BONNET, 3" ANSI 1500 WCB
BNT30318080112
PLUG, 2.5" BAL HT NITPLG32502020313+CAGE, 2" EQU 2PCAG3240104020314+SEAT, 2" NITSRG3251250315+STEM, 0.75" 0.75" 316STM31021600116+GLAND BRIDGE, 0.75"35615117GLAND FOLLOWER, 0.75"35572618GASKET28665319++GLAND BUSH, 0.75"373407110+STUD, 0.562 UNC x 2.75NUT, HEAVY 0.562 UNC
U01-704TUU09-070TV
411
STUD, 0.562 UNC x 2.75U01-704TU212NUT, HEAVY 0.562 UNCU09-070TV213STUD, 1.000UNC X 5.00U01-410HR814NUT, HEAVY 1.000 UNCU09-040HS815GLAND PACKING, 0.75"368489116++SPIROL PIN, 0.12x1.00U20-118118++GASKET, 2" ANSI 1500268900220++GASKET, SPIRAL WOUND268905122++RING, PISTON 2" CAR347747240++ADAPTOR RING, 3" 420ADR3032502171+
RECOMMENDED SPARES
+ OPERATIONAL SPARES++ COMMISSIONING SPARES
ALLOW 12.00in (305mm) FORACTUATOR REMOVAL
CV700-60R REVERSE ACTINGPNEUMATIC DIAPHRAGM ACTUATORWITH TOP MOUNTED HANDWHEEL
SIEMENS PS2 POSITIONER WITH GAUGES & FEEDBACK MODULE
SMC AW-30 FILTER REGULATORWITH GAUGE
STAINLESS STEEL TUBING
ACTUATOR WEIGHT 91lb (41kg)VALVE WEIGHT 246lb (119kg)
3in ANSI 900 GLOBE VALVEBUTTWELD END CONNECTIONS88.9mm x 273mm OUTLET DIFFUSER
10.38 in264 mm
17.31 in440 mm
6.25 in159 mm
4.81
in
122
mm
12.70
in
323
mm
28.29
in
719
mm
11.50 in292 mm
10.00 in254 mm
FLOW
DIA DIA
13 12 11 6+ 14 15 9++ 20++ 20++ 22++71+1
7 8 16++ 10+ 2 4+ 18++ 40++ 3+ 5+FLOW
3.06
8 in
77.93
m
m0.
06 in
1.5
mm
3.62
in
92 m
m
0.38 in10 mm
37.5
47.5
62.5
10.01
6in
254.
4mm
37.5
0.06
in
1.5
mm
INLET BUTTWELD DETAIL
TO SUIT 88.9mm OD x 5.5mm PIPE
RO
OTF
ACE
DIA
DIA DIA
RO
OTF
ACE
OUTLET BUTTWELD DETAIL
TO SUIT 273mm OD x 9.3mm WALL PIPE
ORIENTATION
INLET
AIR SUPPLY4.5 BAR.G1/4" NPT (F)
FILTERREGULATOR
SINGLE ACTINGE/P
POSITIONER
FEEDBACK SIGNAL4-20 mA
REVERSE ACTINGACTUATOR
PNEUMATIC HOOK-UP
-
11
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
E E
F F
DRAWN
DATE
CHECKED
SCALE
ISSUEDRAWING NO
DATE BYMODIFICATION NUMBER
CD1000002424992
17-06-09
CMNCOPES-VULCAN
USED ON 1125436 APPROVED
TRACED
MATLTHIS DRAWING IS THE PROPERTY OF COPES-VULCAN
AND MAY NOT BE USED WITHOUT THE EXPRESSPERMISSION AND LICENSE OF COPES-VULCAN
DO NOT SCALEIF IN DOUBT - ASK !
GENERAL ARRANGEMENT DRAWING OF 1" ANSI 300 GLOBE VALVE WITHCV700-60D ACTUATOR
00
CUSTOMER NAME
PROJECT NAME
CUSTOMER PO NoCUSTOMER TAG NoVENDOR NAME
VENDOR JOB NoVENDOR SERIAL NoITEM DESCRIPTION
ALSTOM POWER SYSTEMS GMBH
POWER PLANT MEDUPI UNIT 1
D61-450009548910MAW15AA011
11254361000002424992WATER CONTROL VALVE TO GLAND STEAM
ISS
COPES VULCAN, WINSFORD ENGLAND
CMN
Parts ListDESCRIPTIONPART NUMBERQTYITEM NUM
BODY 1" 600BW WCBBDY30108060111BONNET, 1" 300 WCBBNT30117060112PLUG, #1 CASCADEPLG38902080313+CAGE, 1" CAS NITCAG3010506040314+SEAT, 1" #1 CAS NITSRG3015890315+STEM, 0.75" STM31021300216+GLAND BRIDGE, 0.75"35567117GLAND FOLLOWER, 0.75"
35572618
GASKET, 1" 60028664919++GLAND BUSH, 0.75"373407110+YOKE NUT, 2.75"C19577-ZXE111STUD, 0.438UNCx2.62 B8M
U01-171TU212
NUT, HEAVY 0.438UNCU09-015TV213STUD, 0.500UNCX2.50 B7
U01-213HR814
NUT, HEAVY 0.500UNC 2H
U09-020HS815
GLAND PACKING, 0.75"368489416++SPIROL PINU20-119118+GASKET, 1" 600286709120++
RECOMMENDED SPARES
+ OPERATIONAL SPARES++ COMMISSIONING SPARES
ALLOW 12.00in (305mm) FORACTUATOR REMOVAL
CV700-60D DIRECT ACTINGPNEUMATIC DIAPHRAGM ACTUATORWITH TOP MOUNTED HANDWHEEL
SIEMENS PS2 POSITIONER WITHGAUGES & FEEDBACK MODULE
SMC AW-30 FILTER REGULATORWITH GAUGE
STAINLESS STEEL TUBING
ACTUATOR WEIGHT 87lb (40kg)VALVE WEIGHT 26lb (12kg)
1in ANSI 300 GLOBE VALVEBUTTWELD END CONNECTIONS
3.50 in89 mm
7.75 in197 mm
1.69
in
43 m
m7.
07 in
180
mm
26.48
in
673
mm
11.50 in292 mm
10.00 in254 mm
FLOW
DIA DIA
13 12 11 14 15 9++ 18+1 20++6+
7 8 16++ 10+ 2 4+ 3+ 5+ FLOW
1.04
9 in
26.64
m
m
1.31
in
33.3
mm
0.06
in
2 m
m
0.22 in6 mm
37.5
47.5
62.5BUTTWELD END DETAIL
BOTH ENDS IDENTICALTO SUIT 33.4mm OD x 3.4mm WALL PIPE
ORIENTATION
INLET
AIRSUPPLY1.7 BAR.G1/4" NPT (F)
FILTERREGULATOR
SINGLE ACTINGE/P
POSITIONER
FEEDBACK SIGNAL4-20mA
DIRECT ACTINGACTUATOR
PNEUMATIC HOOK-UP
DIA DIA
RO
OTF
ACE
-
11
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
E E
F F
DRAWN
DATE
CHECKED
SCALE
ISSUEDRAWING NO
DATE BYMODIFICATION NUMBER
CD1000002424991
17-06-09
CMNCOPES-VULCAN
USED ON 1125436 APPROVED
TRACED
MATLTHIS DRAWING IS THE PROPERTY OF COPES-VULCAN
AND MAY NOT BE USED WITHOUT THE EXPRESSPERMISSION AND LICENSE OF COPES-VULCAN
DO NOT SCALEIF IN DOUBT - ASK !
GENERAL ARRANGEMENT DRAWING OF 10" ANSI 150 GLOBE VALVEWITH CV700-160R5 ACTUATOR
00
CUSTOMER NAME
PROJECT NAME
CUSTOMER PO NoCUSTOMER TAG NoVENDOR NAME
VENDOR JOB NoVENDOR SERIAL NoITEM DESCRIPTION
ALSTOM POWER SYSTEMS GMBH
POWER PLANT MEDUPI UNIT 1
D61-450009548910MAW15AA012
11254361000002424991GLAND STEAM EXHAUST VALVE
ISS
COPES VULCAN, WINSFORD ENGLAND
CMN
Parts ListDESCRIPTIONPART NUMBERQTYITEM NUM
BDY, 10" ANSI 150BW WCB BDY31008020111BONNET, 10" 150 WCBBNT5103802011210" TANDEM PLUG35708513+CAGE, 10" TANDEMCAG3100407130314+STEM-1.25" DIASTM3102130016++BRIDGE, GLAND 1.00"35614817FOLLOWER, GLAND 35572918GASKET28665719++ BUSH, GLAND 1.00"373408110+STUD, 0.562 UNC x 2.75NUT, HEAVY 0.562 UNC
U01-704TUU09-070TV
411
STUD, 0.562 UNC x 2.75U01-704TU212NUT, HEAVY 0.562 UNCU09-070TV213STUD, 0.875-9UNC X 4.00 B7U01-358HR1214NUT, HEAVY 0.875UNC 2H U09-035HS1215PACKING RING368493116++PIN, SPIROL 0.19 x 1.75U20-165118+GASKET, 10" 600267466220++10" TANDEM CAGE SPACERSPC310100103121+SPRING346479130+INNER PLUG362762132+PLUG BUSHING362763134+PISTON RING192962240++SPRING RETAINER346229XMC184PIN, LOCKING163558XSH1157
RECOMMENDED SPARES
+ OPERATIONAL SPARES++ COMMISSIONING SPARES
ALLOW 12.00in (305mm) FORACTUATOR REMOVAL
CV700-160R5 REVERSE ACTINGPNEUMATIC DIAPHRAGM ACTUATORWITH TOP MOUNTED HANDWHEEL
SIEMENS PS2 POSITIONER WITHGAUGES & FEEDBACK MODULE
SMC AW-30 FILTER REGULATORWITH GAUGE
RK1000 VOLUME BOOSTER
STAINLESS STEEL TUBING
ACTUATOR WEIGHT 273lb (124kg)VALVE WEIGHT 1380lb (627kg)
10in ANSI 150 GLOBE VALVEBUTTWELD END CONNECTIONS323.8mm x 254mm INLET REDUCER254mm x 323.8mm OUTLET DIFFUSER
26.00 in660 mm
23.06 in586 mm
23.06 in586 mm
13.00
in
330
mm
19.79
in
503
mm
49.63
in
1261
m
m
18.00 in457 mm
18.00 in457 mm
FLOW
DIA DIA
13 12 11 6++14 15 9++ 20++
7 8 16++ 10+ 2 21+157 34+
40++
30+ 32+
18+
3+
4+ 20++ 1
FLOW
12.00
0 in
304.
80 m
m0.
06 in
1.5
mm
37.5
DIA
RO
OTF
ACEBUTTWELD END DETAIL
BOTH ENDS IDENTICALTO SUIT 323.8mm OD x 9.5mm WALL
ORIENTATION
INLET
AIR SUPPLY3.7 BAR.G1/4" NPT (F)
FILTERREGULATOR
SINGLE ACTINGE/P
POSITIONER
FEEDBACK SIGNAL 4-20mA
VOLUME BOOSTER
REVERSE ACTINGACTUATOR
PNEUMATIC HOOK-UP
84
-
11
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
E E
F F
DRAWN
DATE
CHECKED
SCALE
ISSUEDRAWING NO
DATE BYMODIFICATION NUMBER
CD1000002424993
17-06-09
CMNCOPES-VULCAN
USED ON 1125436 APPROVED
TRACED
MATLTHIS DRAWING IS THE PROPERTY OF COPES-VULCAN
AND MAY NOT BE USED WITHOUT THE EXPRESSPERMISSION AND LICENSE OF COPES-VULCAN
DO NOT SCALEIF IN DOUBT - ASK !
GENERAL ARRANGEMENT DRAWING OF 14" ANSI 600 MSD
00
CUSTOMER NAME
PROJECT NAME
CUSTOMER PO NoCUSTOMER TAG NoVENDOR NAME
VENDOR JOB NoVENDOR SERIAL NoITEM DESCRIPTION
ALSTOM POWER SYSTEMS GMBH
POWER PLANT MEDUPI UNIT 1
D61-450009548910MAW15AC001
11254361000002424993PIPELINE DESUPERHEATER
ISS
COPES VULCAN, WINSFORD ENGLAND
CMN
Parts ListDESCRIPTIONPART NUMBERQTYITEM NUM
MAI, 14" ANSI 600RFC34883AAQC11NOZZLEU26-559185+
RECOMMENDED SPARES
+ OPERATIONAL SPARES++ COMMISSIONING SPARES
17.50 in445 mm
4.13 in105 mm
1 85+
FLOW
INLET CONNECTIONDILO J1B20G
MOUNTING FLANGE2" ANSI 600RFMSD WEIGHT - 18lb (8kg)
TO SUIT 355.6mm OD x 11.1mm WALL PIPE
FLOW