1/2” - 3” hot tap catalog - hot tap service

PT. BRILIAN SUKSES MANDIRI

Hot Tap Catalog

Driven By :Manual

Hydraulic

1/2” - 3”

1/2” - 6”

1/2” - 16”

3” - 6”

8” - 18”

Hot Tap Services

01

Hot Tap Products

02

AccessoriesWeld Fittings

Blind Flanges

Split Tee

LOR Plug

03

04 05

O n e S t o p S o l u t i o n

. BRILIAN SUKSES MANDIRI

Jl.Baung No.3A Lenteng Agung

South Jakarta 12610-INDONESIA

[email protected]

P: +62 21 7815850

F: +62 21 7815850

CONTENTSHotTAP SERVICEPAGE 1-131

HotTAP pRODUCTPAGE 14-1814

19 EXPERIENCE LISTPAGE 19

Hot Tap summaryBSM range of service, Hot Tap Application and CapabilitiesSteps in Hot TappingLine Stop and Stople PlugReference Work

Weld FittingsBlind FlangesSplit Line Stop Tee FittingsLOR PlugCustom Designed

Well Tango KalimantanAttaka Field KalimantanPertamina DumaiIndorama PlantPrabumulih

experience list

PT.BRILIAN SUKSES MANDIRI - 19

HOTTAPPING Services / Application / Capabilities


S


HOT TAPPINGSERVICESIn order to enhance the service for our customer in Hot Tap service, PT. Brilian Sukses Mandiri with Mechanical Service division are establishing a recognized as leader in the Hot Tapping and Line Stopping industry.

Whether you require a small-bore emergency application or a larger planned mod-i�cation – PT. Brilian Sukses Mandiri Hot Tapping gets the job done and done right. PT. Brilian Sukses Mandiri has the expertise to evaluate and custom-ize a solution that speci�cally meets your application and plant needs.

A Hot Tap is de�ned as using a drilling machine to cut hole into an in -services, under-pressure piping system.This is done without service interruption or product leakage. Typical applications of Hot Tap normally include �tting designed to contain system pressure, a valve used to control the new connection and a drilling or Tapping Machine.

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blind flange- 17


g

• Custom-fabrication to your specifications• Pre-engineered configurations• Eliminates the need for field welding• Factory-tested, factory-coated• Ideally suited for cast-iron piping applications

HOT TAPPINGSTEPS IN HOT TAPPING


step 1 : a tee fitting is installed onto the live pipe.

step 2 : A valve and hot tapping machine are bolted to the outlet of new tee.

step 3 : The hot Tapping machine extends its cutter through the open valve, cuts a in the pipe wall, and captures this cut-out pieces.

step 4 : The hot tapping machine pulls the cross cut-piece (coupun) up through the valve, the valve is closed, the assembly is depressurized .

step 5 : The machine is removed from the valve and the process is complete

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HOT TAPPINGcAPABILITIES AND APPLICATIONCapabilities :

PT. Brilian Sukses Mandiri Is equipped to handle your all of your Hot Tap needs. We carry large and most diverse inventory of Hot Tapping Equipment in Indo-nesia. We have a proven record of developing unique and custom Hot Tap solution for the most complicated scenarios.

- Hot Tap performed in size ranges from 1/2 inch through 18 Inches - Hot Tap performed on system operating over 1000 PSI - Hot Tap performed on system operating to 700 Degrees F.

Hot Taps performed on variety of piping and vessels materials including the following :Carbon Steel, Stainless Steel, Cast/Ductile Iron, Prestressed Concrete Cylinder Pipe, Rein-forced Concrete Pipe, Transite or Asbestos Cement, Exotic Alloys, PVC,Polyethylene, and others.

Virtually every Hot Tapping job is di�erent, and require Hot Tap Procedure before starting the job. Every procedure may need revision to Unique job speci�c prob-lems or situations that may arise concerning the safety of personnel and facilities.Most Hot Tapping applies to piping and equipment fabricated from Ferritic and austenitic steel. Other materials, such as aluminum, copper, plastic, and cast iron may be unsuitable for Hot Tapping or welding or may require Special Procedure.

Application :

- New Construction tie-ins without shutdown - New pipeline construction - Installation of by-pass systems - Pressure and vacuum gauge installation - Sight glass installation - Quality control sample points - Valve Installations - Thermowell Coupling installation - Chemical injection point - Corrotion coupon installation - Ori�ce taps for �ow meters - O�shore service - Pipe Inspection - Temperature indicators - Sparger installations


SPLIT LINE STOP TEE FITTINGS- 15

Available o� the shelf for up to 1480 psig maximum operating pressure and temperatures as high as 700°F. Custom design and packet o�ered for higher system requirements.

PT. BrilianSuksesMandiri Hot Tap machine is design and fabricated by our shelf to perform Hot Taps from ½ inch to 18 inches.

PT. BrilianSuksesMandiri Hot Tapping Machine

Features :Available in size ranges ½ inch through 18 inch diameter cut sizes and a boring bar stroke (reach) of over 120 inches.


HOT TAPPINGRange

We are able to perform Hot Taps into most mediums such as Hydrocarbons, Nat-ural gas, Water, Waste water, Steam, Condensate, Compressed air and heavy oils, and can be e�ectively deployed in a variety of industries, including :

- Fossil, Hydro and nuclear power generation - O�shore and Onshore oil and gas production facilities and pipelines - Re�neries and petrochemical plants - Oil and Gas Transmission and distribution pipelines - The steel industry, Pharmaceutical, Food processing, and Pulp paper plants - Waste water Transmission and distribution Pipe line - Air Conditioner line on high building

PT. BRILIAN SUKSES MANDIRI Has a full range of Hot Tapping Equipment as follows :

TRDN 20-01 Range Size : 1/2” - 3” Driven by: Manual/Hydraulic

TDW 101XL Range Size : 1/2” - 16” Driven by: Manual/Hydraulic

TRDN 10-01 Range Size : 1/2” - 6” Driven by: Manual/Hydraulic

TRDN 10-03 Range Size : 3” - 6” Driven by: Hydraulic

TRDN 10-04 Range Size : 8” - 18” Driven by: Hydraulic

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S

• Full or half encirclement hot tap fittings• Size-on-size customized tap fittings• Compatible with existing tapping equipment• No special adapters required• ANSI 150#, 300# & 600# series• Sizes from 4" to 48" sizes


Line stopstopple plug

step 1 : after a hot tap makes its live hole in the pipe, a line stopping machine is bolted to the tapping valve.

step 2 : the tapping valve is opened. pipe contents enter the line stop machine

step 3: The line stop machine's actuator inserts a high - pressure steel plugging head down through the open valve and into the pipe through the hole...

step 4: ...where a roller contacts the pipe inner wall, and the plugging head walks and pivots into the sealing position

step 5: the plugging head's fi ber-reinforced elastometric sealing element is now temporarily plugging the pipe. downstream of the plug, the pipe can be depressurized, drained and modified or repaired. once work one the pipe is completed, the downstream is repressurized and the plugging head removed.

Line Stopping is a means of temporarily inserting a plugging device to shut o� the �ow of an in-service piping system. Line Stopping can be used to isolate sections of pipe for

repair, maintenance, or recon�guration such as adding valves. If used with a bypass, work can be performed without service interruptions..

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HOT taps &line stops

PT. BRILIAN SUKSES MANDIRI PT. BRILIAN SUKSES MANDIRI


Installinga completion plug

After a Line Stop job is done, a Completion Plug setting machine is attached to the tapping valve, and a Completion Plug is

lowered through the valve into the throat of our special completion �ange.

Next, high speed steel retainer segments are advanced from inside the �ange, into a deep groove in the steel Completion Plug

With the plug’s massive O-Ring sealing the �ange bore, the tapping valve and machin-

ery can be depressurized and removed.

01.

02.

03.

linestopping

PT. Brilian sukses Mandiri manufactures a complete High Pressure Pipe Plugging

System for the temporary blockage of and pipe a valve is not our standards system is designed for 1000 psig di�erential across

plugging head

PT. Brilian Sukses Mandiri expert is the enhancement and re�nement. With placed around the The Indonesia to cover all sizes

of pipes

We will be there on time and get the job done.

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Hot Tap for thermowell &pressure installationA Fitting is welded onto the pipeor vessel. A permanent valveis installed on to the �tting.

Completed BSM tool for Hot Tapis prepared. Installed Sca�oldingif necessary.

A BSM tool for Hot Tap is installedon the valve

The Valve is opened

A Leaking test for tool connection A PilotDrill penetrates

The tap is make through the pipe wall. The valveis closed and the BSM tapping tool is removed.

The Hot Tap work is Complete

System Insertion andRemoval Sensor Equip-ment Service

To Access the device (sensor) without processinteruption or shutdownA service valve and BSM Tool for retrieve are attached to the �tting

Once pressure equalizationbetween the line and the BSM tool has been achieved the sensor is insert to the pipe or vessel


Hot tAp, retrieval lock o ring plug 12" 300#, tanjung jumlai chevron klo

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Hot tAp 2" 300#benuotaka, lawe - lawe , kaltim

Hot tAp 4" 300#minas chevron smo


Power driven with pneumatic or hydraulic drivers featur-

ing a new level of

sophistication and dependability

Hydraullic Power Unit (HPU-D

Trond 001) Engine : Diesel Engine

Speed : 3000 RPM

Flow Rate : 30 L/min

Pressure : Max 150

Bar Start :

Manual/Electric

Dimension : 1100 mm x 600

Weight : 300 kg

Hose : 10 meters

Complete dimensional compatibility with industry stand-

ards of consumables and equipment.

This means that most other major brands of cutters,

pilotdrills,holders, adapters, etc. will also �t onto our new

generation of equipment

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PT. BRILIAN SUKSES MANDIRIPT. BRILIAN SUKSES MANDIRI

reference work

horizontal hot tapping by manual driven

4" x 8" x 300#carbon steel crude oil prod line, minas, sls cpi

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General Considerations

Is use of Hot Tap Appropriate

Start Here

Yes

Yes

Yes

Yes

Yes

Discontinue

Service to do

Work

No

NoIs Service Continuity

Essential?

Is System Shutdown

Impractical

Are Written Hot Tap

Procedures Available?

Is Needed Safety

Equipment Available

Is Needed Safety

Equipment Available

No

No

No

Shutdown

System to do

Work

Obtain

Equipment

Develop

Procedure

Obtain

Proven

Equipment

Proceed to Plan Hot Tap and

Contact Us!


DO NOT HOT TAP

Use Alternate

Approach

PT. BRILIAN SUKSES MANDIRIPT. BRILIAN SUKSES MANDIRI

reference work

horizontal hot tapping by manual driven

4" x 8" x 300#carbon steel crude oil prod line, minas, sls cpi

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12" x 16" carbon steel

hot waterlineINDORAMA PLANT

pressure600 psi

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Hot tAp, retrieval lock o ring plug 12" 300#, tanjung jumlai chevron klo

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Hot tAp 2" 300#benuotaka, lawe - lawe , kaltim

Hot tAp 4" 300#minas chevron smo


Hot Tap for Sample Point on Tank



Installinga completion plug

linestopping

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HOT taps &line stopsWeld and Sleeve Fittings & accessories Manufacturing


HOT TAPPINGRange


- 4PT. BRILIAN SUKSES MANDIRI

SPLIT LINE STOP TEE FITTINGS

Product Summary :

• Full or half encirclement hot tap fittings• Size-on-size customized tap fittings• Compatible with existing tapping equipment• No special adapters required• ANSI 150#, 300# & 600# series• Sizes from 4" to 48" sizes

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SPLIT LINE STOP TEE FITTINGS

Line Stop Fitting can be custom designed to your particular pipeline speci�cations.Blind Flange kits and completion plugs are sold separately.

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lor plug

BSM mechanical products are easily integratedwith BSM �ttings.We o�er :• Custom-fabrication to your specifications• Pre-engineered configurations• Eliminates the need for field welding• Factory-tested, factory-coated• Ideally suited for cast-iron piping applications

We can fabricate a custom requirementOur LOR Plug will be �tted with Split LineStop Tee Fittings.We have size from 4” - 36”.We manufacture in Indonesia with rawMaterials applied to API/ASTM standards

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HOT TAPPINGSTEPS IN HOT TAPPING


step 1 : a tee fitting is installed onto the live pipe.

step 2 : A valve and hot tapping machine are bolted to the outlet of new tee.

step 3 : The hot Tapping machine extends its cutter through the open valve, cuts a in the pipe wall, and captures this cut-out pieces.

step 4 : The hot tapping machine pulls the cross cut-piece (coupun) up through the valve, the valve is closed, the assembly is depressurized .

step 5 : The machine is removed from the valve and the process is complete

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service, tablishing


blind flange

We aslo manufacture for ANSI class 300, 600 and 900

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a

HOTTAPPING


WELD FITTINGS

We are stockiest for other weld �ttings like �ange, elbow, reducer, tee, cap etc. with di�erent size. ANSI 150, 300 and 600

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Period Work Size Qty Company

2011 Horizontal Hot Tapping 4” 1 Spot PT.Radiant Utama nd

UseChevron Manual Driven KSO Masuma

2011 Fabrication Hot Tap 24”-32“ PT.Radiant Utama- Line Stop Accessories KSO Masuma

2012 Supply Hot Tap & 32” PT.Radiant Utama Pertamina Line Stop Accessories Prabumulih

2012 Retrieval Lock O Ring 12“ PT.Bukaka Teknik Utama Chevron Plug at Tanjung Jumlai

2012 Hot Tap Service 2“ 2 Spots - Perusda | Perusda Benuo Taka | Benuo Taka

2013 Hot Tap Service 2” 2 Spots PT.Bukaka Teknik Utama Chevron | Sepinggan Field Kalimantan |

2013 Hot Tap Service 12” 2 Spot PT.Utama Jaya Teknik PT. Indorama

| Indorama Plant Summarecon |

2013 Hot Tap Service 2” 2 Spots PT.Bukaka Teknik Utama Chevron | Well Tango Kalimantan |

2014 Hot Tap Service 4” 1 Spot Masuma Muhale Chevron | Minas, Chevron SMO |

2014 Hot Tap Service 16” 1 Spot PT.Utama Jaya Teknik PT. Indorama

| Indorama Plant Summarecon |

2014 Hot Tap Service 18” 1 Spot PT.Indrabas Purnama PT. Pertamina

| Pertamina Dumai |

2014 Hot Tap Service 8” 1 Spot PT.Indrabas Purnama PT. Pertamina

| Pertamina Dumai |

experience list

PT.BRILIAN SUKSES MANDIRI - 19

2015 Hot Tap Service 2” 1 Spot PERTAMINA RU II PT. Pertamina | Pertamina Dumai |

2015 Hot Tap Service & Stopple Line at Vertical Pipe

| | Tunjungan Plaza IV & V |

14” 4 Spots Pakuwon Jati Tbk Pakuwon Jati

Period Work Size Qty Company End User

2015 Hot Tap Service 12” 4 Spots Pakuwon Jati Tbk Pakuwon Jati | | Tunjungan Plaza IV & V |

1 Spot PT.Utama Jaya Teknik PT. Indorama 2015 Hot Tap Service 16” | Indorama Plant Summarecon |

2015 Hot Tap Service 16”

| Indorama Plant Summarecon |1 Spot PT.Utama Jaya Teknik PT. Indorama

4 Spots PT.Bukaka Teknik Utama Chevron2015 Hot Tap Service & Stople Line 6”

| Santan Field Balikpapan


F o r T e c h n i c a l & E n g i n e e r i n g S e r v i c e s

O n e S t o p S o l u t i o n


Jl. Baung No.3A Lenteng Agung

12610 South Jakarta INDONESIA

www.brilian-sm.com

+62 21 7815850

[email protected]

1/2” - 3” hot tap catalog - hot tap service

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