11-sdms-05 specification for non metalic …...saudi electricity company ءﺎﺑﺮﻬﻜﻠﻟ...

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Saudi Electricity Company ﻟﻠﻜﻬﺮﺑﺎء اﻟﺴﻌﻮدﻳﺔ اﻟﺸﺮآﺔ11-SDMS-05 SEC DISTRIBUTION MATERIALS SPECIFICATION DATE: 19-03-2011 11-SDMS-05 SPECIFICATION FOR NON METALIC FIBER OPTIC CABLES This specification is property of SEC and subject to change or modification without any notice

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Page 1: 11-SDMS-05 SPECIFICATION FOR NON METALIC …...Saudi Electricity Company ءﺎﺑﺮﻬﻜﻠﻟ ﺔﻳدﻮﻌﺴﻟا ﺔآﺮﺸﻟا 11-SDMS-05 SEC DISTRIBUTION MATERIALS SPECIFICATION

Saudi Electricity Company الشرآة السعودية للكهرباء

11-SDMS-05 SEC DISTRIBUTION MATERIALS SPECIFICATION

DATE: 19-03-2011

11-SDMS-05

SPECIFICATION FOR

NON METALIC FIBER OPTIC CABLES

This specification is property of SEC and subject to change or modification without any notice

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Saudi Electricity Company الشرآة السعودية للكهرباء

11-SDMS-05 SEC DISTRIBUTION MATERIALS SPECIFICATION

DATE: 19-03-2011

INTRODUCTION:

This SEC Distribution Materials Specification (SDMS) specifies the minimum technical requirements for design, engineering, manufacture, testing, inspection and performance of non-metallic communication fiber optic cables intended to be used in the distribution system of Saudi Electricity Company (SEC) in Saudi Arabia. This specification is based on Transmission Materials Standard Specification (TMSS) titled 48-SMSS-02 non-metallic communication fiber optic cables, and the latest revision of it shall be followed in all respects.

This specification shall always be read in conjunction with SEC General Specification No.01-SDMS-01 (latest revision) titled "General Requirements for all Equipments/ Materials", which shall be considered as an integral part of this SDMS. This SDMS shall also be read in conjunction with SEC Purchase Order or Contract schedules and scope of work/technical specifications for projects, as applicable.

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48-TMSS-02 Revision no. 01

SPECIFICATION FOR NON METALLIC FIBER OPTIC CABLES

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TABLE OF CONTENTS

1.0 SCOPE

2.0 CROSS REFERENCES

3.0 APPLICABLE CODES AND STANDARDS

4.0 DESIGN AND CONSTRUCTION REQUIREMENTS

4.1 General 4.2 Design Criteria 4.3 Optical Fiber 4.4 Non-Zero Dispersion-Shifted Single Mode Optical Fiber 4.5 Color Coding

5.0 COMPLETE NFOC

6.0 NFOC TYPE CONFIGURATIONS

6.1 Non-Metallic Self-Supporting (Overhead) - Type A 6.2 Non-Metallic Self-Supporting (Overhead) Type B 6.3 Non-Metallic Direct Buried/Underground 6.4 Non-Metallic Duct Type 6.5 Non-Metallic Indoor Fiber Optic Cable

7.0 TESTS

7.1 Complete NFOC Tests 7.2 Fiber Tests 7.3 Field Acceptance Testing

8.0 PACKING AND SHIPPING

9.0 DATA SCHEDULE

. 1TRANSMISSION MATERIALS STANDARD SPECIFICATION

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1.0 SCOPE

This Transmission Material Standard Specification (TMSS) specifies the minimum technical requirements for design, engineering, manufacture, inspection testing and performance of non-metallic, communication fiber optic cables intended to be used for the Transmission system of Saudi Electricity Company (SEC), Saudi Arabia.

2.0 CROSS-REFERENCES

This Transmission Material Standard Specification shall be read in conjunction with the latest revision of SEC Transmission General Specification No. 01-TMSS-01 titled “General Requirements for all Equipments/Materials” which shall be considered as an integral part of this TMSS.

This TMSS shall also be read in conjunction with SEC Transmission Purchase Order or Contract Schedules for project, as applicable.

3.0 APPLICABLE CODES AND STANDARDS

The latest revision/amendments of the Codes and Standards listed hereunder shall be applicable for the equipment/material covered in this specification. In case of conflict, the vendor/manufacturer may propose equipment/materials conforming to one group of Industry Codes and Standards quoted hereunder without jeopardizing the requirements of this TMSS.

3.1 IEC 60793-1-1 Optical Fibers - Part 1-1 : Measurement methods and test

procedures- General and Guidance

3.2 IEC 60794-1 Optical Fiber Cables - Part 1 : Generic Specification

3.3 EIA 440A Fiber Optic Terminology

3.4 EIA/TIA 455 Standard Test Procedures for Fiber Optic Fibers, Cables, Transducers, Sensors, Connecting and Terminating Devices, and other Fiber Optic Components

3.5 EIA 472 Sectional Specification for Fiber Optic Communication Cables for

Underground and Buried Use

3.6 ITU-TG.652 Characteristics of a Single-Mode Optical Fiber and Cables

3.7 ITU-TG.655 Characteristics of Non-Zero Dispersion-Shifed Single-Mode Optical Fiber and Cables

3.8 ITU-TG.656 Characteristics of a fibre and cable with non-zero dispersion for

wideband optical transport

3.9 ITU-TG.657 Characteristics of Bend Insensitive Single-Mode Optical Fiber.

TRANSMISSION MATERIALS STANDARD SPECIFICATION . 1

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4.0 DESIGN AND CONSTRUCTION REQUIREMENTS

The following are general guidelines and recommendation on which fiber and cable to use where in the Network.

Long distance Network:

i. A minimum of 96 fibers (impact on power towers in regards to weight and wind-torch when not direct buried to be considered).

ii. Fiber to confirm to ITU-T recommendation G.652 D as it is more economical and provide better power budget than corresponding NZDS fiber. If dispersion is the major concern fiber should confirm to ITU-T recommendation G.656 (mainly for non-coherent transmission up to 10 Gb/s). For new evolving coherent transmission standards (40-100Gb/s) the more economical G.652 D have better generic prestanda. To accommodate for both systems a mixed fiber cable having 48xG.652 D fibers and 48xG.656 can be deployed.

Metro and Access (including feeder and distribution):

i. Minimum 96 x ITU-T recommendation G.652 D fiber cable suitable for micro-duct installation.

FTTH (drop cable)

i. If needed from a bending perspective the latest suitable G.657 A release or corresponding should be used otherwise G.652 D. Supplier to consider applicable bend losses.

Indoor

ii. Latest suitable G.657 A release or B release when extra good bending capabilities are needed but B supporting as a minimum the main transmission standard parameters as for the A type.

iii. To each household a minimum of 4 fibers cable suitable for micro ducts, either discrete or ribbon type.

4.1 General

4.1.1 The Non-Metallic Fiber Optic cables (NFOC) shall meet or exceed the

requirements of this Specification in all respects.

4.1.2 Manufacturer's drawings, as required in 01-TMSS-01, shall show the outline of the non-metallic fiber optic cable, together with all pertinent dimensions. Tolerances of any variations in dimensions shall be according to relevant standards.

4.1.3 Sample of the proposed NFOC shall be provided for SEC evaluation and

approval.

4.2 Design Criteria

4.2.1 The maximum ambient outdoor temperature shall be as specified in 01- TMSS-01.

TRANSMISSION MATERIALS STANDARD SPECIFICATION . 1

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4.2.2 The non-metallic fiber optic cables shall be strengthened, reinforced and sheathed to offer protection, rendering it suitablefor installation as mentioned in Section 5.0.

4.3 Optical Fiber

The Optical Fiber shall meet the requirement of Table 1.

Table 1: Dispersion Un-Shifted Single Mode Fiber Optic

DISPERSION UNSHIFTED SINGLE MODE FIBER OPTIC SPECIFICATIONS Operating

Wavelength Attenuation Loss per km (Maximum)

Maximum Chromatic Dispersion

Zero Dispersion

Wavelength Mode Field Diameter

(MFD) Dispersion Unshifted Single Mode

i) @ 1300 nm

Operating Wavelength

ii) @ 1550 nm

Operating Wavelength

0.45 dB/km at 1300 nm

0.25 dB/km at 1550 nm

Less than 3.5 ps/nm/ km in 1285nm to 1330 nm

Less than 20 ps/nm/ km at 1550nm

1300 to 1324nm

Nominal value shall lie between the rangeof 9 to 10 µm at 1300 nm Operating Wavelength with allowable + 5% deviation from nominal value.

Nominal Value shall lie between the range of 10 to 11 µm at 1550 nm Operating Wave-length with allowable deviation of + 10%.

4.3.1 The Optical Fiber shall be made of germanium doped silica glass or pure

silica glass.

4.3.2 The mode field eccentricity shall be less than 1 µm.

4.3.3 The cladding of the Optical Fiber shall be made of silica glass having lower refractive index. The outside diameter of the cladded fiber shall be 125 µm with tolerance of ± 2.0 µm.

4.3.4 The non-circularity of cladding surface shall be 2%, maximum.

TRANSMISSION MATERIALS STANDARD SPECIFICATION . 1. 1

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4.3.5 The nominal fiber coating diameter shall be in the range of 245 to 400 microns.

4.3.6 There shall be no joints or splices in any optical fiber in any reel length of the

complete optical cable.

4.3.7 Optical fibers shall be free of material and manufacturing defects which would prevent them from meeting the requirements of this Specification.

4.3.8 Each group of fiber may be enclosed in a loose buffer tube or may be taped in a helical fashion to provide protection against mechanical stresses and environmental effects.

4.3.9 The buffer shall be easily removable. Buffer shall not need a shrink back

tubing once installed in a closure box If special tools are recommended by the manufacturer; these shall be provided.

4.3.10 Maximum continuous operating temperature without optical degradation

shall be 70°C.

4.3.11 Maximum optical loss variation at temperature range of -5°C to +80°C shall be ±0.05dB/km.

4.4 Non-Zero Dispersion-Shifted Single Mode Optical Fiber

The Non-Zero Dispersion-Shifted Single-Mode Optical Fiber shall meet the requirements of Table 2, unless otherwise specified in Data Schedule.

Table 2: Non-zero Dispersion-shifted Single Mode Optical Fiber

NON-ZERO DISPERSION-SHIFTED SINGLE MODE OPTICAL FIBER SPECIFICATIONS

Operating Wavelength

Attenuation Loss per km (Maximum)

Maximum Chromatic Dispersion

Cut-off Wavelength

Mode Field Diameter (MFD)

i) @ 1550 to 1565nm Operating Wavelength

0.25 dB/km 2.0 to 6.15 ps/nm. km

1450 nm Nominal value shall lie between the rangeof 8 to 11 µm with allowable + 0.7 µm deviation from nominal value.

ii) @ at 1565 to 1625nm Operating Wavelength

0.27 dB/km 4.5 to 12.4 ps/nm. km

4.4.1 The optical fiber shall be made of silica/doped silica glass. Index profile shall be step index.

. 1TRANSMISSION MATERIALS STANDARD SPECIFICATION

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4.4.2 The mode field eccentricity shall be less than 1 µm.

4.4.3 The coating material of the optic fiber shall be double layer of UV cured acrylate. The external diameter of the colored fibers shall be 250 µm with tolerance of + 15 µm.

4.4.4 The non-circularity of cladding surface shall be 1%, maximum.

4.4.5 The cladding diameter shall be 125 ± 1.0µm with a concentricity error (core

to cladding) not exceeding 0.5 µm.

4.4.6 There shall be no joints or splices in any optical fiber in any reel length of the complete optical cable.

4.4.7 Maximum optical loss variation at temperature range of -5°C to the

temperature reached during fault at worst environmental condition shall not exceed +0.05 dB/km.

4.4.8 Optical fibers shall be free of material and manufacturing defects which

would prevent them from meeting the requirements of this Specification.

4.4.9 Each group of fiber shall be enclosed in a loose buffer tube in a helical fashion to provide mechanical and environmental protection.

4.4.10 The buffer shall be easily removable. Buffer shall not need a shrink back

tubing once installed in a closure box If special tools are recommended by the manufacturer, this shall be provided.

4.5 Color Coding

4.5.1 The individual color and group color coding scheme of optical fibers shall be

as specified in Table 3.

4.5.2 The scheme applies to optical fiber cable where fibers are physically separated.

4.5.3 Optical fibers within a cable shall be grouped and each group shall contain

six fibers. If the cable contains only six fibers (one group), no group identification is required.

4.5.4 When a number of optical fibers form a group, the group shall be uniquely

identified as specified in Table 3.

4.5.5 All fibers within a group shall be discernible throughout the design life of the optical fibers and uniquely color coded as shown in Table 3.

. 1TRANSMISSION MATERIALS STANDARD SPECIFICATION

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4.5.6 When groups are defined by means of tubes, binder tapes, ribbons, threads,

etc., such means shall be discernible and uniquely color coded as shown in Table 3.

Table 3: Individual Fiber and Group Identification

FIBER

CORE NO. FIBER BASE

COLOR GROUP BASE

COLOR 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

Blue Yellow Green Red

Violet White

Orange Brown Gray Black Pink Aqua

Group # 1 "Brown"

13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.

Blue Yellow Green Red

Violet White

Orange Brown Gray Black Pink Aqua

Group # 2 "Black"

25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36.

Blue Yellow Green Red

Violet White

Orange Brown Gray Black Pink Aqua

Group # 3 "Orange"

37. 38. 39.

Blue Yellow Green

Group # 4

TRANSMISSION MATERIALS STANDARD SPECIFICATION . 1

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40. 41. 42. 43. 44. 45. 46. 47. 48.

Red Violet White

Orange Brown Gray Black Pink Aqua

"Gray"

FIBER CORE NO.

FIBER BASE COLOR

GROUP BASE COLOR

49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60.

Blue Yellow Green Red

Violet White

Orange Brown Gray Black Pink Aqua

Group # 5 "Pink"

61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72.

Blue Yellow Green Red

Violet White

Orange Brown Gray Black Pink Aqua

Group # 6 "Aqua"

73. 74. 75. 76. 77. 78. 79. 80. 81. 82. 83. 84.

Blue Yellow Green Red

Violet White

Orange Brown Gray Black Pink Aqua

Group # 7 "Blue"

85. 86. 87. 88.

Blue Yellow Green Red

Group # 8 "Yellow"

TRANSMISSION MATERIALS STANDARD SPECIFICATION . 1

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89. 90. 91. 92. 93. 94. 95. 96.

Violet White

Orange Brown Gray Black Pink Aqua

5.0 COMPLETE NFOC

The complete NFOC shall have the following minimum dimensions and ratings :

5.1 The fiber optic cable shall be able to withstand a compressive stress specified in Data Schedule without mechanical or optical degradation.

5.2 The tensile strength of the fiber optic cable shall be such that the nominal pulling

tension specified in Data Schedule causes no temporary or permanent optical degradation or cable damage.

5.3 The minimum bending radius of cable that can be applied without temporary or

permanent optical degradation shall not exceed 200 mm radius.

5.4 The types of Non-metallic Fiber Optic Cables are the following:

5.4.1 Non-Metallic Self-Supporting (Overhead) 5.4.2 Non-Metallic Direct Buried (Underground) 5.4.3 Non-Metallic Duct (Underground) 5.4.4 Non-Metallic Indoor

6.0 NFOC TYPE CONFIGURATIONS

6.1 Non-Metallic Self-Supporting (Overhead) - Type A

6.1.1 The Non-Metallic Self-Supporting Optical Cable, Type A shall consist of the following:

a. Optical Fiber - Characteristics per Data Schedule b. Fiber Tube or Slotted Core c. Fiber Optic Cable jacket/sheath d. Messenger (suspension) support e. Messenger inner sheath f. Connection of the NFOC and the messenger support. g. Details on other parameters as per Data Schedule

6.1.2 Strength members shall be an integral part of the cable assembly but are not

considered part of the messenger support component.

TRANSMISSION MATERIALS STANDARD SPECIFICATION . 1

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6.1.3 The messenger support shall be made of non-metallic material. The sheath of fiber optic cable and messenger support shall be made of medium density polyethylene material or equivalent.

6.1.4 The connection material between messenger support and non-metallic fiber

optic cable shall be made of high density polyethylene or equivalent.

6.1.5 The wrapping tape shall be dielectric material. The wrapping tape may be used as a heat barrier to prevent deformation and contain the inner core.

6.1.6 Filling gel shall be applied to the core wrap so that voids or air spaces are eliminated between the core and the inner side of the slot.

6.1.7 Number of optical fibers shall be specified in Data Schedule.

6.2 Non-Metallic Self-Supporting (Overhead) Type B

6.2.1 The Non-Metallic Self-Supporting Optical Cable, Type B shall consist of the

following :

a. Optical Fiber -Characteristics per Data Schedule b. FRP Strength Member c. Fiber Tube or Slotted Core d. Kevlar Yarn Reinforcing e. Polyethylene Sheath (Inner) f. Polyethylene Sheath (Outer) g. Details on other parameters shall be per Data Schedule.

The Non-Metallic Self-Supporting Optical Cable, Type B shall not be filled with filling gel.

6.3 Non-Metallic Direct Buried/Underground

This type of fiber optic cable shall be used for direct buried applications.

6.3.1 Optical Fiber-Characteristics per Data Schedule

6.3.2 FRP Strength member

6.3.3 Fiber Tube or Slotted Core

a. The inner (first) sheath surrounding the tube or core shall be made of

medium density polyethylene (MDPE)

b. The outer (second) sheath shall be made of medium or high density polyethylene (MDPE/HDPE) shall be per Data Schedule.

6.4 Non-Metallic Duct Type

This type of fiber optic cable shall be used for duct applications.

TRANSMISSION MATERIALS STANDARD SPECIFICATION . 1

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6.4.1 Optical Fiber - Characteristics per Data Schedule

6.4.2 FRP Strength member

6.4.3 Fiber Tube or Slotted Core

a. An outer sheath made of medium or high density polyethylene shall be

applied to the cable core.

b. All other characteristics shall be as per Data Schedule.

6.5 Non-Metallic Indoor Fiber Optic Cable

This type of fiber optic cable shall be used for indoor applications.

6.5.1 Optical Fiber - Characteristics per Data Schedule

6.5.2 FRP Strength member

6.5.3 Fiber Tube or Slotted Core

a. An outer sheath made of medium or high density polyethylene shall be applied to the cable core

b. All other Characteristics shall be as per Data Schedule

7.0 TESTS

All test results shall be provided for review and acceptance by SEC.

7.1 Complete NFOC Tests

7.1.1 Type (Design) Tests

All type (design) tests prescribed in the relevant EIA/TIA or equivalent IEC Standard shall be performed on the representative unit or on the first unit of every new design or rating to be supplied to SEC.

In lieu of the actual type (design) tests, certified test reports of type (design) tests performed on an identical unit may be submitted to SEC for review and approval during the bidding stage.

The type (design) tests are as follows:

a. Cable Cutoff Wavelength Tests

The cutoff wavelength of the cabled fiber, shall be less than l250 nm for dispersion un-shifted single-mode fiber and not less than 1450nm for

TRANSMISSION MATERIALS STANDARD SPECIFICATION . 1

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non-zero dispersion-shifted single-mode fiber. Measurement shall be as specified in the relevant standard or in accordance with EIA/TIA-455- 170.

b. Fluid Penetration Test

Water ingress tests for cables designed for water blocking shall be performed for one meter cable sample for one hour in accordance with the requirements of EIA-455-82B or IEC 60794-1-FSB.

No water shall leak through the open end of l m sample. If the first sample fails, one additional l m sample, taken from a section of cable adjacent to the first sample may be tested for acceptance. Water leakage from second sample shall constitute failure.

c. Compound Flow (Drip) Test

A 0.3 m sample of NFOC shall be tested in accordance with EIA/TIA- 455-81B. The sample shall be prepared per Method A of EIA/TIA-455- 81B. The filling and flooding compound shall not flow (drip or leak) at 65°C.

d. Vibration Test

Vibration test shall be carried out in accordance with EIA-455-11A.

Any significant damage to any component of the composite NFOC, permanent or temporary increase in optical attenuation greater than 1.0 dB/km at 1300 nm or 1550 nm for single-mode fibers shall constitute failure.

e. Crush Test and Impact Test

A crush and an impact tests shall be performed in accordance with EIA- 455-25A and EIA-455-41 or IEC 60794-1-E3 and IEC 60794-1-E4..

A permanent or temporary increase in optical attenuation value greater than 0.1 dB change in sample at 1300 nm or 1550 nm for single-mode fibers shall constitute failure.

f. Rated Strength Tests on Completed NFOC.

The breaking strength of the completed NFOC shall not be less than the specified rated breaking strength of the NFOC unless the failure occurs in the gripping device. If the failure occurs in the grip, the test value must not be less than 95% of the specified rated breaking strength.

. 1TRANSMISSION MATERIALS STANDARD SPECIFICATION

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g. Tensile Loading and Bending Test

Tensile Loading and Bending Tests shall be performed on cable sample in accordance with EIA/TIA-455-33A or IEC 60794-1-E1 and IEC 60794-1-E6.

Any visual damage to the conductor strands or permanent or temporary increase in optical attenuation greater than 0.2 dB/km at 1310 nm or 1550 nm for single-mode fibers shall constitute failure.

h. Micro-Bending

Micro-bending measurement shall be made in accordance with EIA/TIA- 455 or equivalent IEC standards.

7.1.2 Routine (Production) Tests

All routine (production) tests prescribed in the relevant EIA/TIA or equivalent IEC Standards shall be performed on all units prior to delivery to SEC.

Tests for mechanical and physical properties of messenger support or strength member shall be made before assembly.

a. Optical Acceptance Tests

Attenuation test shall be performed on each fiber of each individual reel in accordance with EIA/TIA 455-61A, or IEC 60793-1-C1C. Measurement shall be made from both directions if accessible and the results shall be averaged. Attenuation loss values exceeding those specified shall constitute failure.

7.2 Fiber Tests

7.2.1 Type (Design) Tests

All type (design) tests prescribed in the relevant EIA/TIA or equivalent IEC Standards shall be performed on the representative unit or on the first unit of every new design or rating to be supplied to SEC.

In lieu of the actual type (design) tests, certified test reports of type (design) tests performed on an identical unit shall be submitted, or the cable manufacturer shall submit reports in the form of batch test reports furnished by the core manufacturer, provided that the core supplied to SEC is out of the same batch and the core manufacturer is listed in the SEC approved list. All the required test reports shall be submitted to SEC for review and approval during the bidding stage.

TRANSMISSION MATERIALS STANDARD SPECIFICATION . 1

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The type (design) tests are as follow :

a. Attenuation Variation with Wavelength

The measurement shall be made in accordance with EIA/TIA 455-78A or IEC 60793-1-C1A. The spectral width of the source shall be less than 10 nm.

The attenuation coefficient of unshifted single-mode fibers for wavelengths between 1285 and l300 nm shall not exceed the attenuation coefficient at l300 by more than 0.1 dB/km.

b. Attenuation with Bending

Attenuation with bending measurements shall be made in accordance with EIA/TIA 455-62A or IEC 60793-1-C11. The two attenuation with bending requirements are measured by winding 100 turns of fiber on a collapsible reel or removable mandrel of 75 mm ± 2 mm diameter and by wrapping a single turn of fiber around a 32 ± 0.5 mm diameter mandrel. Attenuation shall not exceed 0.5 dB at 1310 nm and 1550 nm.

c. Temperature Cycling Test

Temperature cycling measurement shall be made in accordance with EIA/TIA 455-3A or IEC 60793-1-D1, using Test Condition A, -5°C to + 85°C, 2 cycles.

The change in attenuation between extreme operational temperatures for single-mode fibers shall not be greater than 0.05 dB/km at 1300 nm and 1550 nm.

d. Attenuation at the Water Peak

For unshifted single-mode fiber, the attenuation coefficient at the water peak found within 1383 nm shall not exceed 3 dB/km. The measurement shall be made using the same procedure described in 7.2.1.a

e. Mode Field Diameter

Mode field diameter shall be measured in accordance with EIA-455-174. The measurement wavelength as a minimum shall be l310 + 20 nm for dispersion unshifted single mode fibers.

The nominal mode field diameter (MFD) for dispersion-unshifted single- mode fibers shall be in accordance with Table I.

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f. Concentricity Error

Core-to-Clad Concentricity Error measurements shall be made in accordance with EIA/TIA 455 or IEC 60793-1-A2.

Concentricity error - The offset between the center of the core and the center of the cladding shall be < 1.0 micron.

g. Cladding Diameter and Non circularity Error Measurements shall be in accordance with EIA/TIA 455 or IEC 60793-1-A2.

Cladding Diameter - The cladding outside diameter shall be l25.0 microns ± 2.0 % microns.

Cladding Non circularity - The cladding non circularity shall be < 2%.

h. Fiber Tensile Proof Test

Individual fibers shall be proof tested in accordance with EIA/TIA 455- 31C, or IEC 60793-1-B1.

All fibers shall be subjected to a minimum proof stress of 0.35 GN/m² for one second equivalent by the fiber manufacturer (100% testing).

i. Chromatic Dispersion

Dispersion measurements shall be made in accordance with EIA/TIA 455-168A or IEC 60793-1-C5C.

For dispersion-unshifted single-mode fibers refer to Table I.

j. Coating Diameter

Coating diameter measurements shall be made in accordance with EIA/TIA 455-55C, or IEC60793-1-A3 as a sample test for each contract.

Coating Diameter - The nominal coating diameter for loose buffer shall be 250 microns.

7.2.2 Routine (Production) Tests

All routine (production) tests prescribed in the relevant EIA/TIA or equivalent IEC Standards shall be performed on all units prior to delivery to SEC.

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a. Attenuation Coefficient

Single-mode fiber attenuation measurements shall be made in accordance with EIA/TIA 455-78A. Spectral attenuation shall be modeled according to ITU-T-G.652 If OTDRs are used, measurements shall be made from both directions and the results shall be averaged if accessible.

The attenuation coefficient for unshifted single-mode fiber shall be 0.45 dB/km or less at 1300 nm and 0.25 dB/km or less at 1550 nm wavelength.

All the traces (hard copies) shall provide at least the following information other than the standard data provided by the OTDR:

i. For the graphical representation of the trace, sufficient acquisition

time shall be set on OTDR for the straight line of the graph. Hazy lines due to insufficient acquisition time shall constitute failure.

ii. All traces shall clearly identify fiber number, binder-color (group

identifier) and fiber color.

iii. All traces shall be furnished with the fiber-ID and the drum/reel number and physical length of the cable ordered for cross reference.

b. Fiber Point Defects

Attenuation uniformity shall be measured in accordance with EIA/TIA 455-59 or IEC 60793-1-C1C. Measurement shall be made bi- directionally, if accessible and the results shall be averaged.

The attenuation of the fiber shall be distributed uniformly throughout its length such that there are no discontinuities in excess of 0.1 dB for single- mode fiber.

7.3 Field Acceptance Testing

Upon receipt of the NFOC from the manufacturer, the purchaser shall at his option, perform acceptance tests in order to verify that the optical characteristics of the fiber meet the order requirements and to determine if optical fibers have been damaged during shipment. The results of these tests and the manufacturer's certified quality control information, which is attached to each reel, shall be compared to the fiber requirements specified in the purchase order.

The tests shall be performed and documented by the use of Optical Time

Domain Reflectometer (OTDR). The end of the cable shall be sealed after completion of these tests in order to prevent entry of moisture into the optical fiber. Tests shall be performed from both ends and results shall be averaged.

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The following tests shall be performed in accordance with EIA/TIA-455 or equivalent IEC standards:

7.3.1 Fiber Continuity

Continuity checks of each fiber may be made to determine if any fiber is broken or any attenuation irregularities exist.

7.3.2 Attenuation

Total attenuation for the entire reel length and attenuation per kilometer should be measured on each fiber. Attenuation uniformity shall meet the requirements of Section 7.2.2.b.

7.3.3 Fiber Length

The fiber length may be measured using the OTDR. The index factor to be used in this measurement should be furnished by the fiber manufacturer. A check should be made to verify received reel numbers and lengths correspond to ordered quantities.

8.0 PACKING AND SHIPPING

In addition to the applicable items of 01-TMSS-01, the following Packing and Shipping instructions are applicable:

8.1 Progressive length on the cable shall be marked at 1m (one meter) intervals.

8.2 The NFOC ends shall be sealed with a waterproof, heat shrinkable plastic or

elastomeric end cap with adhesive type sealing compound. NFOC ends shall be properly secured to the reel.

8.3 The NFOC shall be delivered without splices, on standard sized non-returnable wood

drums properly packed and lagged externally to prevent the cable from possible damage during transportation. Wood lagging shall be used and have a minimum thickness of 19 mm.

8.3 For all NFOC purchases, the standard order length shall be a min. of 2000 meters.

For NFOC intended for Turnkey Projects, the order length shall be as specified in Data Schedule. Objective is to minimise no. of splices and order as long lengths as possible.

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8.4 Reel Markings

8.4.1 NFOC reels/drums shall be marked in legible and indelible letters giving the following particulars :

a. Number of Optical Fiber

b. Non-Metallic Fiber Optic Cable Description

c. Length and Weight of NFOC on Reel

d. Gross Weight

e. Dimensions of Reel

f. Manufacturer's Name and Country of Origin

g. SEC Purchase Order Number/Contract Number

h. Serial Number of Reel

i. SEC Stock Number in 10 cm high bold numerals

j. Direction of Rolling of Reel

k. 48-TMSS-02, Rev. 1

8.4.2 All markings shall appear on both sides of the reel. Reel marking locations shall be shown in Figure 1.

8.4.3 NFOC reel identification shall include any additional information as required

by the SEC shipping instructions.

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9.0 DATA SCHEDULE

NON-METALLIC FIBER OPTIC CABLES

SEC Enquiry No. Date:

SEC Purchase Order No. or Contract No.

Date:

SEC PTS No./Project Title with J.O. No.

REFERENCE SECTION NO. DESCRIPTION 'A' 'B' 'C'

3.0 APPLICABLE CODES AND STANDARDS

Standards to which material shall conform *

4.0 DESIGN AND CONSTRUCTION REQUIREMENTS

4.3 Optical Fiber

Optical Fiber Core Material

Cladding Material

Diameter of Cladding, Nominal (µm)

*

Primary Coating Material *

Diameter of Primary Coating (µm) *

Non-circularity of cladding, single mode optic fiber, maximum (%) 2%

Non-circularity of cladding, non-zero dispersion-shifted single mode optical fiber, 1% maximum (%)

'A'- APPLICABLE STANDARD/SEC SPECIFIED DATA/PARAMETER. 'B'- BIDDER/SUPPLIER/VENDOR/CONTRACTOR PROPOSED DATA/PARAMETERS. 'C'- REMARKS SUPPORTING THE PROPOSED DEVIATION IN COLUMN 'B'. (*)- DATA/PARAMETER TO BE PROVIDED/PROPOSED BY THE BIDDER/SUPPLIER/

VENDOR/CONTRACTOR IN COLUMN 'B'.

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9.0 DATA SCHEDULE

NON-METALLIC FIBER OPTIC CABLES

REFERENCE SECTION NO. DESCRIPTION 'A' 'B' 'C'

4.0 DESIGN AND CONSTRUCTION REQUIREMENTS (Continued)

Secondary Coating Material

Coating shall be easily removed without damage to the fibers Yes

Diameter of Secondary Coating (µm)

Total Number of Optical Fibers

Optical Fiber Material (Silica/Doped Silica)

Optical Fiber Characteristics: Attenuation Loss: at 1310 nm (dB/km) for G.652D/G.655 * at 1383 nm (dB/km) for G.652D * at 1550 nm (dB/km) for G.652D *

Maximum Chromatic Dispersion:

at 1285 - 1330 nm (ps/nm/km) *

at 1550 - 1565 nm (ps/nm/km) *

Optical Fiber Operational Wavelength (mm) 1550 / 1625

Maximum Optical Attenuation at : 1550 Nanometer Wavelength (dB/km) * 1625 Nanometer Wavelength (dB/km) *

Maximum Chromatic Dispersion : 1550 nm (ps/nm/km) for G.655 * 1625 nm (ps/ nm/km) for G.655 *

Cut-off Wavelength (nm) *

Polarization Model Dispersion Coefficient (ps/√km) ≤ 0.2

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9.0 DATA SCHEDULE

NON-METALLIC FIBER OPTIC CABLES

REFERENCE SECTION NO. DESCRIPTION 'A' 'B' 'C'

4.0 DESIGN AND CONSTRUCTION REQUIREMENTS (Continued)

Mode Field Diameter (µm) *

Mode Field Concentricity Error *

Cladding Non-Circularity *

Maximum Continuous operating temperature without optical degradation °C *

Maximum optical loss variation at temperature range of 0°C to + 80°C * (dB/km)

4.4 Color Coding:

Color Coding of each Fiber for a group of six (12) fibers [additional group of six (12) fibers has the same sequence]

Color Coding group identification

Blue

Yellow

Green

Red Violet White

Orange Brown Gray Black Pink Aqua

Group #1 Brown Group #2 Black Group #3 Orange Group #4 Gray Group #5 Pink Group #6 Aqua Group #7 Blue Group #8 Yellow

. 1TRANSMISSION MATERIALS STANDARD SPECIFICATION

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9.0 DATA SCHEDULE

NON-METALLIC FIBER OPTIC CABLES

REFERENCE SECTION NO. DESCRIPTION 'A' 'B' 'C'

6.1 Non-metallic Self-Supporting Fiber Optic Cables, Type A (Overhead)

Manufacturer’s type/designation Messenger Support Diameter (mm) *

Messenger Sheath Material

Messenger Sheath Thickness (mm) * Connection Material *

Connection Size (mm) *

Central Strength Member Diameter (mm) *

Tube or Core Material * Tube or Core Diameter (mm) *

Filling compound *

Wrapping Tape *

Inner Sheet Material * Inner Sheath Thickness (mm) * Inner Sheath Diameter (mm) *

Cable Weight (kg/km) *

Tensile Strength (kN) *

Compression (mm) *

Minimum Bending Radius during : *

Installation (mm) *

Operation (mm) *

Temperature during:

(Storage & Transport.) °C * Operation °C *

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9.0 DATA SCHEDULE

NON-METALLIC FIBER OPTIC CABLES

REFERENCE SECTION NO. DESCRIPTION 'A' 'B' 'C'

6.1 Non-metallic Self-Supporting Fiber Optic Cables, Type A (Overhead) (Continued)

Maximum Span Length (m) *

Maximum Allowable Pulling Tension (kN) *

6.2 Non-Metallic Self-Supporting Fiber Optic Cables, Type B (Overhead)

Manufacturer’s type/designation

Strength Member (Material) (Kevlar) *

Strength Member (FRP) & Kevlar (mm) *

Yarn Reinforcing Diameter (mm) *

Tube or Core Material

Filling Compound Material *

Cable Sheath - Material *

Cable Sheath - Thickness (mm) *

Cable Overall Diameter (mm) *

Cable Weight (kg/km) *

Minimum Bending Radius : Under no Tension (mm) *

Under Tension (mm) *

Maximum Span Length (m) *

Maximum Allowable Pulling Tension (kN) *

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9.0 DATA SCHEDULE

NON-METALLIC FIBER OPTIC CABLES

REFERENCE SECTION NO. DESCRIPTION 'A' 'B' 'C'

6.3 Non-Metallic Direct Buried Fiber Optic Cable:

Manufacturer’s type/designation

Central Strength Member Diameter (mm) *

Tube or Core Material

Tube or Core Diameter (mm) *

Filling Compound *

Wrapping Tape *

Tube or Core Material

Filling Compound Material *

Inner Sheath Material *

Inner Sheath Thickness (mm) *

Inner Sheath Diameter (mm) *

Outer Sheath Material *

Outer Sheath Diameter (mm) *

Cable Weight (Kg/km) *

Tensile Strength (N) *

Compression (mm) *

Minimum Bending Radius (mm) *

Temperature during: Trans. & Storage (°C)

*

Operation (°C) *

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9.0 DATA SCHEDULE

NON-METALLIC FIBER OPTIC CABLES

REFERENCE SECTION NO. DESCRIPTION 'A' 'B' 'C'

6.4 Non-Metallic Duct Type Fiber Optic Cable:

Manufacturer’s type/designation

Central Strength Member Diameter (mm) *

Tube or Core Material

Tube or Core Diameter (mm) *

Filling Compound *

Wrapping Tape *

Inner Sheath Material *

Inner Sheath Thickness (mm) *

Inner Sheath Diameter (mm) *

Outer Sheath Material *

Outer Sheath Diameter (mm) *

Cable Weight (Kg/km) *

Tensile Strength (N) *

Minimum Bending Radius (mm) *

Temperature during: Trans. & Storage (°C)

*

Operation (°C) *

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9.0 DATA SCHEDULE

NON-METALLIC FIBER OPTIC CABLES

REFERENCE SECTION NO. DESCRIPTION 'A' 'B' 'C'

6.5 Non-Metallic Indoor Fiber Optic Cable::

Manufacturer’s type/designation

Central Strength Member Material *

Tube or Core Material

Tube or Core Diameter (mm) *

Wrapping Tape *

Sheath Material *

Sheath Diameter (mm) *

Cable Weight (Kg/km) *

Tensile Strength (N) *

Compression (N/mm) *

Minimum Bending Radius (mm) *

Operating Temperature (°C) *

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9.0 DATA SCHEDULE

NON-METALLIC FIBER OPTIC CABLES

A. ADDITIONAL TECHNICAL INFORMATION OR FEATURES TO BE FURNISHED BY SEC:

B. ADDITIONAL SUPPLEMENTARY DATA OR FEATURES PROPOSED BY BIDDER/VENDOR/SUPPLIER/CONTRACTOR:

C. OTHER PARTICULARS TO BE FILLED UP BY BIDDER/VENDOR/SUPPLIER/ CONTRACTOR:

Actual Manufacturer of Equipment/Material

Vendor/Supplier/ Contractor

Name of the Company Location and address

Name and Signature of authorized epresentative and date

Official Seal/Stamp of the Company & Date

TRANSMISSION MATERIALS STANDARD SPECIFICATION . 1