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COMMENTS :

Sign.N.

Sign.N.

Sign.N.

Sign.N.

Sign.N.

ASign.N.

11/10/2010

R E V

ETABLI

ESTABLISHEDVERIFIE

CHECKED APPROUVE APPROVED

DATE MODIFICATIONS STAT

Approved Approved as noted Returned for correction For information

Date : ………………………….. Signature : …………………………….

LAHMEYER INTERNATIONAL

GOVERNMENT OF THE REPUBLIC OF THE SUDANMINISTRY OF IRRIGATION AND WATER RESOURCES

MEROWE DAM PROJECT IMPLEMENTATION UNIT

MEROWE DAM PROJECT 10 x 140MVA

CONTRACTS 3A, 3B, 3C, 3E

ENGINEER:CONTRACTOR:

OPERATING & MAINTENANCE MANUAL

SANITARY WASTE WATER TREATMENT SYSTEMCONTROLLER CABINET, TECHNICAL LEAFLETS, UPS & UNIT DISPLAY -SEO-

(92SEOW01DL, 92SEO001AR)

SCALE1/1

Subcontractor:

INTERNAL USE

Power EnvironmentHydro

REV

ASH/SH END

1/

N of SH AHS MRW00SEO.OM.109.06

Ce document propriété de ALSTOM ne doit pas être utilisé, copié ou communiqué à des tiers sans son autorisation

AHS-MRW00SEO.OM.109.06

REVISION: A Rev. Date: 18.04.2011

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CHAPTER

B) List of Illustrations 4

C) Introduction: 5

C1) General Description of Equipment ………… 6

C2) Brief Description of Equipment Use ………… 7

C3) Definitions and Technical Terms Used ………… 9

C4) List of items used ………… 10

D) Detailed Description of Equipment

E) Operating Principles and Characteristics

● UNINTERRUPTABLE POWER SUPPLY (UPS) ………… 12

‐ SAFETY STANDARDS ………… 15

‐GENERAL DESCRIPTION / OPERATION ………… 16

‐UNPACKING & INSTALLATION ………… 18

‐ CONFIGURATION & START UP ………… 21

‐ DISPLAYS & CONTROLS ………… 22

‐USE OF SIGNAL RELAY ………… 26

‐ TECHNICAL DATA ………… 27

‐ TROUBLESHOOTING ………… 28

● CONTROL CUBICLE EQUIPMENT DRAWING ‐ SANITARY WASTE WATER TREATMENT SYS. ………… 29

● ELECTRICAL DIAGRAM ‐ SANITARY WASTE WATER TREATMENT SYS. ………… 39

● TECHNICAL LEAFLETS ………… 65

‐ CIRCUIT BREAKERS ………… 66

‐ CONTROL & SIGNALLING UNITS ………… 88

‐ POWER DISTRIBUTION ………… 138

‐ CURRENT TRANSFORMER ………… 140

‐MOTOR STARTERS ………… 153

‐ CONTACTOR CONTROL UNITS ………… 169

‐ BEACONS ………… 176

‐ RELAYS ………… 183

‐MISCELLANEOUS COMPONENTS ………… 194

F) Operating Instructions

G) Testing and Adjustment ● UNIT DISPLAY OPERATOR'S MANUAL ‐ MEGALIS XBT R410 ………… 209

● UNIT DISPLAY USER MANUAL ………… 216

PAGE

……………

……………

……… 11

……… 208

OPERATION & MAINTENANCE MANUAL



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CHAPTER

H) Maintenance Instructions: 407

H1) Preventive Maintenance ………… 408

H2) Repair and Adjustment ………… 409

● MAINTENANCE INSTRUCTIONS: UPS SYSTEM ………… 410

H3) Spare Parts Lists ………… 412

H4) Special Tools Lists ………… 414

H5) List of Suppliers ………… 415

J) As Built Drawings ………… 416

……………

OPERATION & MAINTENANCE MANUAL

PAGE



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B) LIST OF ILLUSTRATIONS

SITE TEST REPORTSSEO – DOMESTIC SEWAGE – SANITARY

WASTEWATER TREATMENT SYSTEM



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http://seo_site%20test%20reports/00_00SEO_TABLE%20OF%20CONTENTS.xlshttp://seo_site%20test%20reports/00_00SEO_TABLE%20OF%20CONTENTS.xls


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C) INTRODUCTION



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C1) BRIEF DESCRIPTION OF EQUIPMENT

CONTROLLER CABINET ,UNINTERRUPTED POWER SUPPLY,DISPLAY UNIT

LIST OF MAIN EQUIPMENT:

REFERENCE DESCRIPTION MODEL SUPPLIER

92SEOW01DLUINTERREUPTED POWER SUPPLY

(UPS)ENT-TW15

(800-2000VA)MANUF: SOCOMECSICONSUPPLIER: HYTEC

--- UNIT DISPLAY XBTR410 MANUF: MAGELIS(SCHNEIDER)SUPPLIER: HYTEC

92SEO001AR CABINET CONTROLLER --- SUPPLIER: HYTEC



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C2) DESCRIPTION OF USE OF EQUIPMENT



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C3) DEFINITION OF TECHNICAL TERMS

UPS: The main purpose of the UPS is to protect sensitive and critical equipment items fromthe electrical disturbances that can compromise operation. Black-outs, brown-outs,variations of voltage and frequency, lightening, electrostatic discharges and rapidovervoltages are phenomena found in all office and industrial environments and which causehardware damage and data losses.



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C4) List of Items Used

UNIT SYS. NUM TYPE DESIGNATION SUPP. ROOM

92 SEO 001 AR CABINET CONTROLER AHS STP

92 SEO 001 DL UNINTERRUPTIBLE POWER SUPPLY AHS STP



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D) DETAILED DESCRIPTION&

E) OPERATING PRINCIPLES ANDCHARACTERISTICS



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UNINTERRUPTIBLE POWERSUPPLY

UPS - 92SEO001DL



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992-11803.11. 180/201 /A

5. MISCELLANEOUS

5.1. Uninterruptible power supply 92SEOW01DL



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SANITARY WASTE WATER TREATMENT SYSTEM

ELECTRICAL DIAGRAM



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Mon Oct 11 10:03:43 EDT 2010

1

Product data sheetCharacteristics

24186miniature circuit breaker Multi 9 - C60N - 1 pole

+ N - 4 A - C curve

Certifications and standards

Standards EN 60898

IEC 60947-2

Compatibility

Comb busbar distribution block compatibility NO

Earth-leakage protection Separate block

Product compatibility C60 accessories

C60 auxiliary

Connections

Connections - terminals Tunnel type terminals 25 mm² rigid

Tunnel type terminals 16 mm² flexible

Electrical

[In] rated current 4 A 30 °C

[Ue] rated operational voltage 12...440 V AC 50/60 Hz

[Ui] rated insulation voltage 500 V AC 50/60 Hz IEC 60947-2

[Uimp] rated impulse withstand voltage 6 kV IEC 60947-2

Breaking capacity 20 kA Icu IEC 60947-2 130 V AC 50/60 Hz

10 kA Icu IEC 60947-2 230...240 V AC 50/60 Hz

3 kA Icu IEC 60947-2 400...415 V AC 50/60 Hz

15 kA Icu IEC 60947-2 60 V DC 1P

6 kA Icn EN 60898 230/400 V AC 50/60 Hz

Magnetic tripping limit 5...10 x In

Network frequency 50/60 Hz

Environment

Ambient air temperature for operation -25...60 °C

Ambient air temperature for storage -40...70 °C

Operating altitude 2000 m

Relative humidity 95 % 55 °C

Tropicalisation 2 IEC 60068-1

RoHS EUR conformity date 0643

RoHS EUR status Compliant

Functional

Contact position indicator Yes

Control type Toggle

Limitation class 3 IEC 60947-2

Local signalling ON/OFF indication



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2

Installation

Mounting mode Fixed

Mounting support 35 mm symmetrical DIN rail

Performance

[Ics] rated service breaking capacity 2,25 kA IEC 60947-2 400...415 V AC 50/60 Hz

6 kA EN 60898 230/400 V AC 50/60 Hz

7,5 kA IEC 60947-2 230...240 V AC 50/60 Hz15 kA IEC 60947-2 130 V AC 50/60 Hz

Mechanical durability 20000 cycles

Physical characteristics

9 mm pitches 4

Depth 73 mm

Height 81 mm

Product weight 0,12 kg

Tightening torque 2 N.m upside power circuit

2 N.m downside

Width 36 mm

Poles descriptions

Neutral position Left

Number of protected poles 1

Poles description 1P + N

Product identification

Device short name C60N

Range of product C60

Usage / Application

Circuit breaker application Distribution

Curve code C

Network type AC

DC

Suitability for isolation Yes IEC 60947-2

Trip unit technology Thermal-magnetic



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Mon Oct 11 10:09:27 EDT 2010

1



+ N - 6 A - C curve


Standards EN 60898

IEC 60947-2

Compatibility




C60 auxiliary

Connections

Connections - terminals Tunnel type terminals 16 mm² flexible

Tunnel type terminals 25 mm² rigid

Electrical






10 kA Icu IEC 60947-2 230...240 V AC 50/60 Hz

3 kA Icu IEC 60947-2 400...415 V AC 50/60 Hz

15 kA Icu IEC 60947-2 60 V DC 1P

6 kA Icn EN 60898 230/400 V AC 50/60 Hz



Environment








Functional


Control type Toggle





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2

Installation

Mounting mode Fixed


Performance

[Ics] rated service breaking capacity 15 kA IEC 60947-2 130 V AC 50/60 Hz

7,5 kA IEC 60947-2 230...240 V AC 50/60 Hz

2,25 kA IEC 60947-2 400...415 V AC 50/60 Hz6 kA EN 60898 230/400 V AC 50/60 Hz



9 mm pitches 4

Depth 73 mm

Height 81 mm



2 N.m downside

Width 36 mm

Poles descriptions







Usage / Application


Curve code C

Network type AC

DC





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1



+ N - 10 A - C curve


Standards EN 60898

IEC 60947-2

Compatibility




C60 auxiliary

Connections



Electrical





Breaking capacity 15 kA Icu IEC 60947-2 60 V DC 1P

20 kA Icu IEC 60947-2 130 V AC 50/60 Hz

6 kA Icn EN 60898 230/400 V AC 50/60 Hz

10 kA Icu IEC 60947-2 230...240 V AC 50/60 Hz

3 kA Icu IEC 60947-2 400...415 V AC 50/60 Hz



Environment








Functional


Control type Toggle





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2

Installation

Mounting mode Fixed


Performance


7,5 kA IEC 60947-2 230...240 V AC 50/60 Hz




9 mm pitches 4

Depth 73 mm

Height 81 mm



2 N.m downside

Width 36 mm

Poles descriptions







Usage / Application


Curve code C

Network type AC

DC





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Mon Oct 11 10:02:23 EDT 2010

1



+ N - 16 A - C curve


Standards EN 60898

IEC 60947-2

Compatibility




C60 auxiliary

Connections



Electrical






10 kA Icu IEC 60947-2 230...240 V AC 50/60 Hz

3 kA Icu IEC 60947-2 400...415 V AC 50/60 Hz

15 kA Icu IEC 60947-2 60 V DC 1P

6 kA Icn EN 60898 230/400 V AC 50/60 Hz



Environment








Functional


Control type Toggle





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2

Installation

Mounting mode Fixed


Performance


7,5 kA IEC 60947-2 230...240 V AC 50/60 Hz




9 mm pitches 4

Depth 73 mm

Height 81 mm


Tightening torque 3,5 N.m upside power circuit

3,5 N.m downside

Width 36 mm

Poles descriptions







Usage / Application


Curve code C

Network type AC

DC





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2

Functional


Control type Toggle



Installation

Mounting mode Fixed


Performance

[Ics] rated service breaking capacity 7,5 kA IEC 60947-2 230...240 V AC 50/60 Hz

3,75 kA IEC 60947-2 400...415 V AC 50/60 Hz

2,25 kA IEC 60947-2 440 V AC 50/60 Hz

6 kA EN 60898 230/400 V AC 50/60 Hz



9 mm pitches 6

Depth 73 mm

Height 81 mm



2 N.m downside

Width 54 mm

Poles descriptions


Poles description 3P




Usage / Application


Curve code C

Network type AC

DC





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Mon Oct 11 10:08:04 EDT 2010

1


24214miniature circuit breaker Multi 9 - C60N - 3

poles - 10 A - C curve


Standards EN 60898

IEC 60947-2

Compatibility




C60 auxiliary

Connections



Electrical





Breaking capacity 10 kA Icu IEC 60947-2 400...415 V AC 50/60 Hz

30 kA Icu IEC 60947-2 125 V DC 3P

20 kA Icu IEC 60947-2 230...240 V AC 50/60 Hz

40 kA Icu IEC 60947-2 250 V DC 4P

6 kA Icn EN 60898 230/400 V AC 50/60 Hz

20 kA Icu IEC 60947-2 125 V DC 2P

6 kA Icu IEC 60947-2 440 V AC 50/60 Hz



Environment










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Page 11

trippingVisualisation of tripping by means of the redindicator on front face.

MX + OF shunt tripRemote tripping of a circuit-breaker:c equipped with an OF changeover switch:- to indicate the circuit-breaker’s position- to carry out self-breaking allowing thecontrol circuit to remain energized.Undervoltage releases(MN, MN sssss)Controls the tripping of a circuit-breaker when its supply voltage drops(threshold between 70 and 35 % of Un)It allows for manual closing of thecircuit-breaker if its voltage exceeds 85 % of the rated voltagedelayed MN sssss release0.2 second time-delay: prevents tripping dueto brownouts or momentary voltage

decreases.MNx release for opening pushbuttonCompletely unaffected by power supplycircuit cuts, it is recommended for fail-safeemergency stopping. Replaces the MX“voluntary“ release equipped with its NO/NCindicator lights.MSU overvoltageMSU voltage threshold releaseSpecially designed to monitor voltagebetween the neutral and phase(s)conductors, it cuts power supply by openingthe circuit-breaker in event of an overvoltage.For overvoltages lasting for more than a fewseconds.

technical dataComplance with standard: AS 3947-2

v release consumption type voltage power

(V AC or DC) (W or VA)

MX+OF 415 V AC inrush 120

220...240 V AC inrush 50

110...130 V AC inrush 200

DC inrush 10

48 V AC inrush 22

DC inrush 12

24 V AC inrush 120

DC inrush 120

12 V AC inrush 20

DC inrush 20

MN 220...240 V AC holding 4.1

48 V AC holding 4.3

DC holding 2.0

MNs 220...240 V AC holding 4.1MNx 230 AC inrush 50

400 AC inrush 120

MSU 230 AC inrush 50

400 AC inrush 120

remote indication

OF auxiliary switchv changeover switch that indicates the

“open” or “closed” position of thecircuit-breaker.v test button on the front face that allows for the indication circuit to be verified withoutoperating the circuit-breaker SD fault indicating switchv changeover switch that indicates the ”faulttrip” position of the circuit-breaker v visualisation of the fault (SD) by means of a mechanical indicator on front face.OF+SD/OF selector switchv double changeover switch that indicates:v the “open” or “closed” position of thecircuit-breaker (OF)v the “fault trip” position of the circuit-breaker (SD).v 2 circuits:

- upper: OF- lower: SD or OF.v function is selected using rotary selector switch on the right-hand sidev the selected function is indicated on thefront facev visualisation of the fault (SD) by means of a red mechanical indicator on front face.

technical dataComplies with standard: AS 3947-2

v rated current of auxiliary contacts voltage rated current

(V AC or DC) (A)

415 V AC 3

≤ 240 V AC 6

130 V DC 1

≤ 48 V DC 2≤ 24 V DC 6

connectionc using screw clamp terminals for 1 or 2cables (max. 2.5 mm2)c visible markers near terminals.

protection

electrical auxiliariesfor C60 and C120 circuit-breakers

AHSMRW00LAA-OM100.159/A



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Page 12 Schneider Electric Help Centre: 1300 369 233

type control voltage catalogue width

(V AC) (V DC) number in mod.

of 9 mm

MX + OF shunt release

220...415 110...130 26946 2

48...130 48 26947 2

24 24 26948 2

12 12 26949 2

MSU overvoltage release

1P + N 220...240 26979 4

3P + N 380...415 26980 4

MN undervoltage release

instantaneous 220...240 26960 2

48 26961 2

48 26962 2

delayed s 220...240 26963 4

MNx release for opening pushbutton

Ph + N 220...240 26969 4

Ph to Ph 380...415 26971 4

references

26946

26963

26979

26969

C1C21214

U >

E2 NE1 L

U <

N L

U >>

D2D1

U <

E2 L1E1 L2

U <

L3L2N L1

U >>

protection





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Page 13

type control voltage catalogue width

(V AC) (V DC) number in mod.

of 9 mm

SD fault indicating switch

26927 1

OF auxiliary contact

26924 1

OF+SD/OF selector switch

26929 1

26927

26924

26929

14 12 11

2191

2294

2492

919294

111214

protection





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2

PresentationGB2 thermal-magnetic circuit-breakers protect and isolate the control circuits of

industrial equipment with contactor coils, transformers.…

They protect and isolate single-phase auxiliary circuits such as solenoid valves,

electro-brakes, battery chargers, supplied from the control circuit voltage.

GB2 CB, GB2 CD, GB2 DB12 ratings are available, from 0.5 to 20 A, in single-pole (GB2 CB), single-pole +

neutral (GB2 CD) and 2-pole (GB2 DB) versions.

They have a magnetic tripping threshold set at between 12 and 16 In to withstand the

current peaks generated by many industrial components.

GB2 CS2 ratings are available, 0.5 and 1 A, in single-pole version.

The magnetic tripping threshold is set between 5 and 7 In.

Functions, installationClip-on fixing onto all types of 35 mm 5 rails, on 4 rails and on Telequick

mounting plates.Upstream and downstream marking by means of AB1 clip-in markers.

Clear indication of “I” and “O” positions on the operator.

Tamper-proof device which requires no special maintenance (fixed magnetic and

thermal tripping thresholds).

Selection for the protection of circuits supplied by transformersSingle-phase transformers.

Magnetising peak: 20 In.

Operation of magnetic trips: 13 In.

Power Primary (1) Secondary

VA 220/240 V 380/415 V 24 V 48 V 110 V 220 V

40 GB2 DB05 GB2 DB05 GB2 CD07 GB2 CD06 GB2 CD05 GB2 CD05






630 GB2 DB10 GB2 DB08 – GB2 CD21 GB2 CD12 GB2 CD08

1000 GB2 DB14 GB2 DB09 – – GB2 CD16 GB2 CD10

1600 GB2 DB20 GB2 DB14 – – – GB2 CD14

2000 GB2 DB21 GB2 DB14 – – GB2 CD22 GB2 CD16

2500 GB2 DB22 GB2 DB20 – – – GB2 CD20

3000 GB2 DB22 GB2 DB20 – – – GB2 CD21

4000 – GB2 DB21 – – – GB2 CD22

5000 – GB2 DB22 – – – –

(1) If the breaking capacity of the GB2 is insuf ficient, use a GV2 RT with 2 poles connected inseries, see page 24508/7.

Characteristics :pages 21092/3 to 21092/5

References :pages 21093/2 and 21093/3

Dimensions :page 21093/3

Schemes :page 21093/3













Protection componentsThermal-magnetic circuit-breakers TeSys GB2for the protection of industrial equipment controlcircuits

Presentation, selection

21092-EN_Ver5.0

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Circuit-breaker type GB2 CB GB2 CD GB2 DB GB2 CS

EnvironmentConforming to standards IEC 60947-1, 947-2, EN 60947-1, 60947-2

Product certifications CSA, NEMKO, UL NEMKO, UL – –

Protective treatment “TC”

Degree of protection Conforming to IEC 60529 IP 20

Shock resistance Conforming to IEC 60068-2-27 22 gn for 20 ms

Vibration resistance Conforming to IEC 60068-2-6 5 gn (5…110 Hz)

Ambien t air temperaturearound the device

Storage °C - 40…+ 80

Operation °C - 20…+ 60

Flame resistance Conforming to IEC 60695-2-1 °C 960

Maximum operating altitude m 3000

Operating positi on In relation to normalvertical mounting plane

GB2 CB,CD, CS GB2 DB

Cabling Minimum c.s.a. Maximum c.s.a.

Solid cable mm 2 1 x 0.75 1 x 6 or 2 x 4

Flexible cable with cable end mm 2 1 x 0.75 1 x 4 or 2 x 2.5

Tightening torque N.m 1.2

Technical characteristicsUtilisation category Conforming to IEC 60947-2 A A A A

Rated operational voltage(Ue)

Conforming to IEC 60947-2 V 415 (1) 250 415 415 (1)

Conforming to CSA C22-2 Nr 14and UL 1077

V 277 – 277 –

Rated operational frequency Conforming to IEC 60947-2 Hz 50/60 50/60 50/60 50/60

Rated impulse wi thstandvoltage (U imp)

Conforming to IEC 60947-2 kV 4 4 4 4

Total power dissipated per pole W 2 2 2 1.9

Mechanical andelectrical durability

C.O.: Closing - Opening C.O. 8000 8000 8000 8000

Operational cu rrentcorrection coef ficient(a orc)

According to the permissibleambient temperature

°C - 20 - 10 0 + 10 + 20 + 30 + 40 + 50 + 60

Correction coef ficient 1.2 1.15 1.1 1.05 1 0.95 0.90 0.85 0.80

Tripping threshold Of the magnetic trips 12…16 In 12…16 In 12…16 In 5…7 In

(1) One GB2 circuit-breaker on each live conductor.

Tripping curves

Average operat ing t ime at 20 °C withou t pri or cu rren t flow (cold state)

GB2 CB, GB2 CD, GB2 DB GB2 CS

1,05

1,5

2 3 4 5 6 8

10

1

5

2

2010

100

50

1

5

2

2010

1

5

2

20

10

60

120

500

200

100 x In1,05

1,5

2 3 4 5 6 8

10

1

5

2

2010

100

50

1

5

2

2010

1

5

2

20

10

60

120

500

200

100 x In

M i l l i s e c o n d s

S e c o n d s

M i n u t e s

1,05

1,5

2 3 4 5 6 8

10

1

5

2

2010

100

50

1

5

2

2010

1

5

2

20

10

60

120

500

200

100 x In1,05

1,5

2 3 4 5 6 8

10

1

5

2

2010

100

50

1

5

2

2010

1

5

2

20

10

60

120

500

200

100 x In


S e c o n d s

M i n u t e s

1,05

1,5

2 3 4 56 8

10

1

5

2

20

10

100

50

1

5

2

20

10

1

5

2

20

10

60

120

500

200

100 x In


S e c o n d s

M i n u t e s

1,05

1,5

2 3 4 56 8

10

1

5

2

20

10

100

50

1

5

2

20

10

1

5

2

20

10

60

120

500

200

100 x In


S e c o n d s

M i n u t e s

Presentation, selection :page 21092/2

















Characteristics

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Circuit-breaker type GB2

CB 05 CB06 CB 07 CB08 CB09 CB10 CB12 CB 14 CB16 CB20 CB 21 CB 22

Rating A 0.5 1 2 3 4 5 6 8 10 12 16 20

Breaking capacityconforming to IEC 60947-2a 50/60 Hz

110 V Icu kA 50 50 15 10 6 3 3 3 2 2 2 2

Ics % (1) 100 50 50 50 50 75 75 75 75 75 75 75

230/240 V Icu kA 50 50 15 3 3 2 1.5 1.5 1.5 1.5 1.5 1.5

Ics % (1) 25 25 25 50 50 75 75 75 75 75 75 75

400/415 V Icu kA 50 50 15 3 3 2 1.5 1.5 1.5 1.5 1.5 1.5

Ics % (1) 25 25 25 50 50 75 75 75 75 75 75 75

Assoc iated f uses , if requi redif Isc > breaking capacity Icuconforming to IEC 60947-2

110 V aM A g g 20 25 25 40 40 50 50 63 63 63

gG A g g 25 32 32 50 50 63 63 80 80 80

230/240 V aM A g g 16 20 20 32 32 40 40 50 50 50

gG A g g 25 32 32 40 40 50 50 63 63 63

400/415 V aM A g g 16 20 20 32 32 40 40 50 50 50

gG A g g 25 32 32 40 40 50 50 63 63 63


CD05 CD06 CD07 CD08 CD09 CD10 CD12 CD14 CD16 CD20 CD21 CD22

Rating A 0.5 1 2 3 4 5 6 8 10 12 16 20


110 V Icu kA 50 50 15 10 6 3 3 3 2 2 2 2

Ics % (1) 100 50 50 50 50 75 75 75 75 75 75 75

230/ 240 V Icu kA 50 50 15 3 3 2 1.5 1.5 1.5 1.5 1.5 1.5

Ics % (1) 25 25 25 50 50 75 75 75 75 75 75 75

Assoc iated fuses , if requi redif lsc > breaking capacity Icuconforming to IEC 60947-2

110 V aM A g g 20 25 25 40 40 50 50 63 63 63

gG A g g 25 32 32 50 50 63 63 80 80 80

230/240 V aM A g g 16 20 20 32 32 40 40 50 50 50

gG A g g 25 32 32 40 40 50 50 63 63 63


DB05 DB06 DB 07 DB08 DB 09 DB10 DB12 DB14 DB16 DB20 DB21 DB 22

Rating A 0.5 1 2 3 4 5 6 8 10 12 16 20


110 V lcu kA 50 50 15 10 6 3 3 3 2 2 2 2

Ics % (1) 100 50 50 50 50 75 75 75 75 75 75 75

230/240 V lcu kA 50 50 15 3 3 2 1.5 1.5 1.5 1.5 1.5 1.5

Ics % (1) 25 25 25 50 50 75 75 75 75 75 75 75

400/415 V lcu kA 50 50 15 3 3 2 1.5 1.5 1.5 1.5 1.5 75

Ics % (1) 25 25 25 50 50 75 75 75 75 75 1.5 75

Assoc iated fuses , if requi redif lsc > breaking capacity Icuconforming to IEC 60947-2

110 V aM A g g 20 25 25 40 40 50 50 63 63 63

gG A g g 25 32 32 50 50 63 63 80 80 80

230/240 V aM A g g 16 20 20 32 32 40 40 50 50 50

gG A g g 25 32 32 40 40 50 50 63 63 63

400/415 V aM A g g 16 20 20 32 32 40 40 50 50 50

gG A g g 25 32 32 40 40 50 50 63 63 63

(1) As % of Icu.g Fuse not required. Breaking capacity Icu > lsc.


References :page 21093/2
















Characteristics (continued)

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pp05 pp06 pp07 pp08 pp09 pp10 pp12 pp14 pp16 pp20 pp21 pp22

Breaking capacity (lcu)

conforming to IEC 60947-2c

24 V kA 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

48 V kA 1 1 1 1 1 1 1 1 – – – –

Operational currentconforming to IEC 60947-5-1c

DC-12 24 V A 0.5 1 2 3 4 5 6 8 10 12 16 20

48 V A 0.5 1 2 3 4 5 6 8 10 12 16 20

DC-13 24 V A 0.5 1 2 3 4 5 6 8 10 12 16 20

48 V A 0.5 1 2 3 4 5 6 8 – – – –


CS05 CS06

Rating A 0.5 1


110 V lcu kA 50 50

lcs % (1) 100 100

230/240 V lcu kA 50 50

lcs % (1) 25 25

400/415 V(2)

lcu kA 50 50

lcs % (1) 25 25

Breaking capacity (lcu) conforming to IEC 60947-2c

24 V kA 1.5 1.5

48 V kA 1 1

Operational currentconforming to IEC 60947-5-1c

DC-12 24 V A 0.5 1

48 V A 0.5 1

DC-13 24 V A 0.5 1

48 V A 0.5 1

Maximumpermissible

line length forstar-delta starting(length of cablecontaining 2 ormore conductors)

With contactorsLCp D09 …D18

Operational voltage V 48 110 230 48 110 230

C.s.a. 060 mm2 m (3) 31 365 6 85 230

0.75 mm2 m (3) 39 460 8 110 290

1 mm2 m (3) 52 610 10 145 380

1.5 mm2 m (3) 78 910 15 220 570

2.5 mm2 m (3) 130 1520 26 360 950

4 mm2 m (3) 200 2400 41 580 1500

With contactorsLCp D25…D32


C.s.a. 0.60 mm2 m (3) (3) 230 (3) 56 230

0.75 mm2 m (3) (3) 290 (3) 70 290

1 mm2 m (3) (3) 390 (3) 95 380

1.5 mm2 m (3) (3) 580 (3) 140 570

2.5 mm2 m (3) (3) 970 (3) 230 950

4 mm2 m (3) (3) 1500 (3) 375 1500

With contactorsLCp D40…D80


C.s.a. 0.60 mm2 m (3) (3) 46 (3) 13 100

0.75 mm2 m (3) (3) 60 (3) 17 130

1 mm2 m (3) (3) 80 (3) 22 170

1.5 mm2 m (3) (3) 120 (3) 34 250

2.5 mm2 m (3) (3) 190 (3) 56 420

4 mm2 m (3) (3) 310 (3) 90 680

(1) As % of Icu.(2) One GB2 CS circuit-breaker on each live conductor.(3) Use relays.


















Characteristics (continued)

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CONTROL & SIGNALLING UNITS



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Control and signalling unitsThe essential guide




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2/1Schneider Electric

2

2121 0 21 021

21

IN 230 V

6 V

IN

21

230 V6 V

IN

1 3

1 4

2 4

2 3

IN250 V max

BA 0 BA 0BA

D

C

0 BA

D

C

0 BA

D

C

0

Pushbuttons and Emergency stop pushbuttons

Selector switches

Selector switch - 2 position,spring return from right to left,key withdrawal LH positionN/O contact

Pilot lights

Illuminated pushbuttons and selector switches

Pushbutton Pushbutton Mushroom head, Emergency stop latchingN/O contact N/C contact spring return mushroom head. Push-pull

N/O contact N/C contact

Emergency stop trigger Emergency stop trigger Emergency stop trigger Emergency stop triggeraction mushroom head action mushroom head action mushroom head action mushroom headPush-pullN/O + N/C contact

Turn to release - N/C contact Key release - N/C contact Turn to releaseN/O + N/C contact

Emergency stop triggeraction mushroom headKey release Double-headed pushbuttonN/O + N/C contact N/O + N/C contact

Selector switch - 2 position, Selector switch - 3 position, Selector switch - 3 position, Selector switch - 2 position,stay put stay put 2 spring return to centre stay put, key withdrawal LHN/O contact N/O + N/O contact N/O + N/O contact position - N/O contact

Pilot light with BA 9s Pilot light with integral transformer, 230 V aa a a primary,incandescent bulb LED pilot light 6 V secondary. BA 9s incandescent bulb or LED

Illuminated pushbutton Illuminated pushbutton Illuminated pushbutton Double-headed pushbuttonBA 9s incandescent bulb with LED with integral transformer, with LED pilot lightN/O + N/C contact N/O + N/C contact 230 V aa a a 50/60 Hz primary, N/O + N/C contact

6 V secondary.BA 9s incandescent bulb or LEDN/O + N/C contact

Illuminated selector switchwith LED - 2 position stay putN/O + N/C contact

Joystick controllers 4 direction

2 direction

Without With Without With springspring return spring return spring return return

Control and signalling units Ø 22Harmony ® style 5Pushbuttons, switches and pilot lights, with doubleinsulated bezel

General

Schematic library

Characteristics:pages 2/6 to 2/9

References:pages 2/10 to 2/47

Dimensions:pages 2/48 to 2/55

LED LED

LED

LED

LEDLED




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2/2 Schneider Electric

2

Non illuminated unitsfor user assembly

Contact functions

Body Headsub-assemblies sub-assemblies

Pushbuttons, spring return,without marking

Screw clamp terminalsZB5-AZ10pppp /AZ141see page 2/10 Flush push Flush push for Flush push

insertion of legend

ZB5-AA0/AA9 ZB5-AApppp ZB5-AApppp8 ZB5-CApppp

see page 2/11 see page 2/11 see page 2/11 see page 2/11

Plug-in connectorZB5-AZ10p4/AZ1414see page 2/10 Projecting push Recessed push Booted flush push Projecting push

ZB5-ALpppp ZB5-AApppp4 ZB5-APpppp / APpppp8 ZB5-CLppppsee page 2/11 see page 2/11 see page 2/11 see page 2/11

Pushbuttons, spring return,with marking

Flush push Projecting push Flush pushZB5-AApppp3pppp/AApppp4pppp ZB5-AL ZB5-CApppp3/CApppp9see page 2/12 see page 2/12 see page 2/12

“Push-turn” pushbuttons (1) Knob positions

Lockable Knurled knob (1)ZB5-AFD ZB5-AFsee page 2/12 see page 2/12

Double-headed pushbuttons,

spring return

Flush pushes (IP 40/IP 66) Flush push + Projecting push (IP 40/IP 66)Without/with markings Without/with markingsZB5-AA81/AA82 ZB5-AA91/AA92 ZB5-AL83/AL84 ZB5-AL93/AL94see page 2/13 see page 2/13 see page 2/13 see page 2/13

“Push-push to release”pushbuttons

Flush push Projecting push Flush pushZB5-AH0/CH0 ZB5-AHp ZB5-CH0psee page 2/13 see page 2/13 see page 2/13

Control and signalling units Ø 22Harmony ® style 5Pushbuttons, switches and pilot lights, with double insulated bezelSub-assemblies, ZB5-A

General (continued)







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Pilot lightsfor user assembly

Signalling functions

Body sub-assemblies Head sub-assembliesIntegral LED

With lens mountedZB5-AV0p3 ZB5-CV0p3see page 2/21 see page 2/21

Screw clamp terminalsZB5-AVB/AVG/AVMsee page 2/20

With 5 separate lensesZB5-AV003 ZB5-CV003see page 2/21 see page 2/21

Plug-in connectorZB5-AVBp4/AVGp4/AVMp4see page 2/20

Body sub-assemblies Head sub-assembliesfor BA 9s bulb

With lens mountedZB5-AV0psee page 2/21

Direct supplyScrew clamp terminalsZB5-AV6see page 2/21

Via integral transformerScrew clamp terminalsZB5-AVp /AV3Dp(1) /AV5Dp(1)see page 2/21


General (continued)







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General




Illuminatedpushbuttonsand selector switches

for user assembly

Combined contact and signalling functions

Body sub-assemblies Head sub-assembliesIntegral LED

Illuminated pushbuttons,spring return

Flush push with cap Flush push for Booted Flush pushmounted or not insertion of legend

ZB5-AW3pppp3/AW9pppp3 ZB5-AApppp8 ZB5-AW5pppp3see page 2/29 see page 2/29 see page 2/29

Screw clamp terminalsZB5-AW0B/AW0G/ AW0Msee page 2/24

Projecting push Flush or projecting push

ZB5-AW1pppp3/ALpppp8 ZB5-CW3pppp3/CW1pppp3see page 2/29 see page 2/29

Double headed pushbuttons,spring return, with pilot light

Plug-in connectorZB5-AW0Bpppppppp4/ AW0Gpppppppp4/AW0Mpppppppp4 Flush pushes Flush push + projecting pushsee page 2/26 Without/with markings Without/with markings

ZB5-AW81pppppppppppp3, ZB5-AW82pppppppppppp3 ZB5-AW83pppppppppppp3, ZB5-AW84pppppppppppp3see page 2/30 see page 2/30 see page 2/30 see page 2/30

Illuminated “push-push torelease” pushbuttons andilluminated selector switcheswith standard handle

Flush or projecting Selector switches with“push-push to release” standard handleZB5-AH0i3/AHpppp3 ZB5-AK1ppppi3see page 2/30 see page 2/31

Body sub-assemblies Head sub-assembliesFor BA 9s bulb

Illuminated pushbuttons,spring return

Flush pushZB5-AW3pppp

Direct supply see page 2/29Screw clamp terminalsZB5-AW06ppppsee page 2/28

Projecting pushZB5-AW1ppppsee page 2/29

Via integral transformerScrew clamp terminalsZB5-AW03/4/5/3D/5Dsee page 2/28




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2

Control and signalling units Ø 22Harmony ® style 5Pushbuttons, switches and pilot lights, with doubleinsulated bezel

Environment

Protective treatment “TH”standard version

Ambient air temperature Storage ˚C - 40…+ 70around the device

Operation ˚C - 25…+ 70 unless otherwise stated

Electric shock protection Conforming to IEC 536 Class II

Degree of protection Conforming to IEC 529 IP 65, unless otherwise statedIP 66, for booted pushbutton heads

Conforming to NEMA NEMA type 4X and 13, unless otherwise stated

High pressure cleaning resistance Pa 70 x 105 (70 bar); distance: 0.1 m

Temperature: 55˚C

Mechanical shock protection Conforming to EN 50102 Non illuminated heads: IK 03

Illuminated heads: IK 05

Conforming to standards IEC/EN 60947-1, IEC/EN 60947-5-1, IEC/EN 60947-5-4,JIS C 4520,UL 508, CSA C22-2 n˚ 14

Product certifications UL Listed, CSA Standard single contacts with screw clamp terminals: A600; Q600Double contacts with screw clamp terminals: A600; Q600Light blocks with screw clamp terminalsJoystick controllers XD5-PA/ZD5-PA: A600; R300

UL Recognized, CSA Standard single contacts for plug-in connector: A300; R300Standard single contacts for printed circuit board: B300; R300

BV, RINA, LROS, DNV, GL (pending) Standard single contacts and double contacts with screw clampterminals

Terminal identification Conforming to EN 50005 & EN 50013

Characteristics of contact blocks

Mechanical characteristics

Contact operation N/C or N/O Slow break

Positive operation Conforming to IEC/EN 60947-5-1 All functions incorporating a N/C contact are positive openingAppendix K operation

Operating travel Pushbutton mm Changing N/C state: 1.5(to change electrical state) mm Changing N/O state: 2.6

mm Total travel: 4.3

Operating force Pushbutton N Changing N/C state: 3.5N Changing N/O state: 3.8

Additional contact N Single N/C contact: 2(extra to change state) N Single N/O contact: 2.3

N Double contact N/C: 3.4N Double contact N/O: 5N Double contact N/C + N/O: 4.6

Emergency stop with N/C + N/O N Standard push-pull: 45

N Trigger action push-pull: 50

N Standard turn to release and key release: 40N Trigger action turn to release and key release: 44

Characteristics�

109.06_seo_ups, contol cubile, controller, technical leaflets

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