100897577 organisation study on sitharam

Upload: jackmon

Post on 03-Jun-2018

330 views

Category:

Documents


13 download

TRANSCRIPT

  • 8/12/2019 100897577 Organisation Study on Sitharam

    1/56

  • 8/12/2019 100897577 Organisation Study on Sitharam

    2/56

  • 8/12/2019 100897577 Organisation Study on Sitharam

    3/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    3

    Nirmala College of Information Technology, Chalakudy

    LIMITATIONS

    Busy schedule of officers and employees is adversely affected the researcher. The information provided by the company assumed to be authentic. Certain areas are restricted, so a detailed study is not possible. The success of the study depends upon the response made by the employee.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    4/56

  • 8/12/2019 100897577 Organisation Study on Sitharam

    5/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    5

    Nirmala College of Information Technology, Chalakudy

    HISTORY OF THE INDUSTRY

    The terms TEXTILE is a Latin word originating from the TEXERE

    which means to weave Textiles refers to a flexible material comprising of a network

    of artificial fibers, known as yarn.

    The development of the world textile industry was started in Britain as

    the sinning and weaving machines were invested in that country. High production of

    wool, cotton and silk over the world has boosted the next year. Through the industry

    was started in UK, in 19thcentury the textile production passed to Europe and northern

    America after mechanisation process in those areas. From time to time Japan, China,

    and India took part in industry their economic and concentrated more in that sector.

    India has been well known for her textile goods since very ancient

    times. The traditional textile industry of India was virtually decayed during the

    colonial regime. However, the modern textile industry took birth in the early 19th

    century, when the first textile mill in the country was established at foster glisters near

    Calcutta in 1818. The cotton textile industry however made its real beginning in

    Bombay in 1850s. The First cotton textile mill of Bombay was established in 1854 by

    a Parsi cotton merchant then engaged in overseas and internal trade. Indeed the vast

    majority of the early mills were the handy work of Parsi merchants engaged in yarn

    and cloth trade at home and Chinese and African markets. The first cotton mill in

    Ahmadabad, which was eventually to emerge as a rival centre to Bombay, wasestablished in 1861. The spread of the textile industry to Ahmadabad was largely due

    to the Gujarati trading class.

    The cotton textile industry made rapid progress in the second half of the

    19th century and by the end of the century there were 178 cotton textiles mills; but

    during the year 1900 the cotton textile industry was in bad state due to the great

    famine and a number of mills of closed down for long periods.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    6/56

  • 8/12/2019 100897577 Organisation Study on Sitharam

    7/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    7

    Nirmala College of Information Technology, Chalakudy

    2. India has 34 million cotton textile spindles for manufacturing cotton yarn. Cottonyarns account for 70% of Indias textiles exports. (China has 40 million cotton

    spindles)

    3. For the past tow years there has been a significant, mainly due to the increasingprice of cotton

    4. Of the Indian textile yarn exports, almost 80% come from coarser yarnsconsequently, there is a need to upgrade the technology.

    FUTURE SCOPE OF THE INDUSTRY

    Garment manufacturing and exporters in India were expecting a bright future in

    the days to come as more international buyers were turning their attention to Indian

    markets following hike in price of textile and garments in China, which had the largest

    share in the export market.

    Buyers from various countries, including US and European countries,

    were now started placing fresh orders with the textile garments exporters here. Erode

    textile garment exporters association secretory S Sivandhan told it was reported that

    production and export of garments from China have started declining, due to various

    reasons including price hike of raw materials and increase in production cost.

    Considering the continual capital investments in the textile industry, the

    government of India may extend the technology up gradation fund scheme (TUFS) by

    the end of the 11th five year plan (till 2011 -2012) in order to support the industry.

    The Indian textile industry is massively investing to meet the targeted output of $85

    billion by the end of 2010, aiming export of $ 50 billion. There is substantial potential

    in Indian export of technical textiles and home texts as most European company want

    to setup facilities near by the emerging markets, such as India and China.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    8/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    8

    Nirmala College of Information Technology, Chalakudy

    Union Ministry of Textiles certified Apparel Export Promotion Council

    (AEPC) has taken the responsibility to motivate the foreign investors to invest in

    Indian Textile Industry by exhibiting it massive unexplored domestic market. The

    objective is to trigger the foreign investment towards instituting textile units in India

    by offering numerous allowances to global investor like low priced work force and

    intellectual right fortification.

    The government India has also taken few initiatives to promote the

    textile industry by permitting 100% Foreign Direct Investment (FDI) in the market.

    the Indian Textile Industry symbolized a strong existence in the complete value

    chain from raw commodities to finished products. The Synthetic and Rayon Textile

    Export Promotion Council (SRTEPC) has taken all the required steps to meet the

    target of doubling the synthetic textile export in India to US $ 6.2 billion by seizing

    4% of market share by financial year 2011 -2012.

    COTTON TEXTILE INDUSTRY

    The cotton textile industry occupies a permanent place in the Indian

    economy, contributing to about 23.5% of the countrys industrial production. The

    textile sector is closely linked with agriculture, handlooms, power looms, garment

    manufacturing and a number of industries and trade, thus touching everyday life of

    the common man. Cotton textile industry is one of the oldest and largest industries in

    India which has made rapid change in the economy. The countrys first textile mill

    Express mill in Nagpur which was started by Tata was the first to down shutters.

    The premier group has sold of its textiles mills another has been taken over by

    National Textile Corporation (STC) Which has also taken over mills like Kohinoor.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    9/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    9

    Nirmala College of Information Technology, Chalakudy

    COTTON TEXTILE INDUSTRY IN INDIA

    The cotton textiles industry occupies an important place in the Indian

    economy as its contribution to industrial production, employment generation and

    export earning are significant. Currently the industry possess 26 million spindles 2

    lakh looms in the mill sector above one million power loom sector about 4 million

    looms in the handloom sector and a large number of process houses with total capacity

    of dyeing, printing and finishing of 10 million metres of per Annam. The industry

    place an important role in the Indian economy and as its accounts for nearly 60% of

    industrial production and large scale employment. It is also a foreign exchange earns

    as it contribute over 30% of the countrys total exports.

    The first Indian cotton textile mills was established at Fort Glisters near

    Calcutta as early as in 1838. The first cotton textile mill was in Bombay was the

    Bombay spinning and weaving company started in the year 1851. The cotton textile

    industry is admittedly the single largest organized industry in India and occupiessecond place among the countries of the world in cotton textile mills are located in

    those status like Maharashtra, Gujarat, Tamilnadu,West Bengal and Kerala.

    COTTON TEXTILE INDUSTRY IN KERALA

    The state has number of Textile mills. Kerala cotton textile mills generate direct and

    indirect employment opportunities. There are more than 30 textile mills working in the

    state. The major raw materials used by the industry are cotton polyesters, synthetic

    fibres etc. These raw materials are not widely manufactured in Kerala. It is either

    obtained from other states especially from Maharashtra and Tamilnadu or they are

    imported from abroad. Since the climate conditions of Kerala frequently changes,

    Suitable arrangements should be made to maintain the desired conditions for the

    production of Yarn.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    10/56

  • 8/12/2019 100897577 Organisation Study on Sitharam

    11/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    11

    Nirmala College of Information Technology, Chalakudy

    PROFILE OF THE ORGANIZATION

    Sitaram textile is a public limited company incorporated under

    the Indian companies Act 1956. It is a composite textile mill, fully owned by

    government of Kerala situated in Punkunnam, Thrissur. The registered office and

    production unit of the company is also situated in Punkunnam-[XXXXI /306

    Punkunnam, Thrissur 680002, Kerala state.]. The cotton yarn and fabrics were the

    products of the company till 2000. Now the company produce only the cotton yarn and

    polyester yarn. The main objective of the company is to provide employment

    opportunities.

    HISTORY OF THE COMPANY

    Sitaram textile Ltd a composite textile mill, fully owned by government of

    Kerala situated at Thrissur in central Kerala was incorporated on 11 thFebruary 1975

    under the Indian companies Act 1956. The Sitaram spinning and weaving mills

    originally managed as a family concern was started as a power loom unit in the year

    1903. It was started by Late Shri T.R.Ramachandra lyer.Slowly and steadily, with the

    passage of time the unit was expanded, diversified and become a public Ltd company.

    The Sitaram textile Ltd is a government of Kerala undertaking. Its

    registered office is situated in Punkunnam, Thrissur. As Sitaram textile Ltd is a public

    sector undertaking a brief expansion of the nature and outline of the public Ltd,

    companies relevant here. A public limited company is a company formed and

    registered under any of the previous companies act. It is an association of persons

    called members. But has existence apart from the members.

    Sitaram textile Ltd, Thrissur is a composite mill engaged in fabrics. The

    activities involved are spinning, weaving preparation, weaving and processing. The

  • 8/12/2019 100897577 Organisation Study on Sitharam

    12/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    12

    Nirmala College of Information Technology, Chalakudy

    finished products (yarn) are directly marketed to the depots in Bombay. Different

    varieties of cotton purchased from outside state such as Tamilnadu, Andrapradesh,

    Karnataka and Maharashtra. The products of the company were cotton yarn and

    fabrics till 2000. Now the company produces only cotton yarn and polyester yarn.

    OBJECTIVES OF THE COMPANY

    The main objectives of Sitaram textile are as follows;

    To carry on manufacture of yarn at low cost. To produce high quality products To provide more employment opportunities To believe in healthy industrial relations and human treatment to its

    employees

    To maintain higher ethical standards with its suppliers and customers. To continuously upgrade the quality of human resource of the company and to

    promote development.

    To enter in to foreign collaboration. To establish technical institution to provide the training to the employees.

    VISION

    Sitaram believes in continuous up gradation of its product quality by

    investment in the latest technology and its successful implementation. It also focuses

    on providing employment opportune

    MISSION

    To be the most significant supplier of cotton yarns and polyester

    yarns to the world market.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    13/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    13

    Nirmala College of Information Technology, Chalakudy

    BOARD OF DIRECTORS

    Board of Directors has ultimate authority of the company. The share

    holders of the company are Government of Kerala. Board Of Directors of Sitaram

    Textiles Limited are :-

    Chairman : N.R.Balan

    Managing Director : C.K.Gopalakrishnan Nair

    Directors

    B.Prakash (Govt. of Kerala{joint secretary})

    K.Ramachandran Pillai (CMD, NTC)

    K.S.Lakshmirani (Finance joint secretary)

    K.A.Chandrasekheran (Director: Handloom and Textiles)

  • 8/12/2019 100897577 Organisation Study on Sitharam

    14/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    14

    Nirmala College of Information Technology, Chalakudy

    CAPITAL OF THE COMPANY

    Capital refers to the money or moneys worth introduced or invested

    by the owner into business. The authorised capital of the company is 600000 equity

    shares of Rs.100 each. The starting capital investment of Sitaram Textiles was 2.5

    crores. The present capital investment is 594 crores. This is raised by issuing

    594000 shares of Rs.100 each. All these shares are owned by the Government of

    Kerala..

    The chart show the organisation has in net loss from the year

    2006 to 2009. And in year 2010 the company has in profit at rs 3547606.

    YEAR SALES PROFIT/LOSS

    2006 63670571 (-)17100000

    2007 67253459 (-)9267268

    2008 79532217 (-)23519720

    2009 74528657 (-)15523681

    2010 98402628 3547606

  • 8/12/2019 100897577 Organisation Study on Sitharam

    15/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    15

    Nirmala College of Information Technology, Chalakudy

    PRODUCTION UNIT

    The Sitaram Textiles has only one production unit which is

    situated in Punkunnam (Thrissur) in an area of 10 acres of land, engaged in the

    production of cotton yarn and polyester yarn.

    The raw material used in this conversion is cotton and polyester.

    They have eight different steps involved in this conversion process that are mixing,

    blow room, carding, drawing, simplex, spinning, cone winding, and packing. And

    this process are helps to maintain the quality and smooth production of yarn.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    16/56

  • 8/12/2019 100897577 Organisation Study on Sitharam

    17/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    17

    Nirmala College of Information Technology, Chalakudy

    FUNCTIONAL ORGANIZATION STRUCTURE

    The organization structure of the Sitaram Textiles is functional

    organization structure. Functional organization structure is one in which the

    employees are grouped on the basis of their functions. These functions are put under

    the charge of specialists. A functional head can give directions throughout the

    organization related with his functions.

    Advantages

    1. It is the most logical and easier form of an organization structure.2. It provides specialisation thus making possible efficiency in operations.3. It facilitates delegation of authority.4. If facilitates better co-ordination of activities within each department.5. Better supervision is facilitated since an individual manager is familiar with related

    tasks and activities.

    6. It helps in training of specialist managers rather than generalist managers.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    18/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    18

    Nirmala College of Information Technology, Chalakudy

    PRODUCT LINE

    The products of the company were cotton yarn and cotton

    fabrics till 2000. Now the company produces only cotton yarn and polyester yarn.

    For producing cotton yarn, the period of time is one week.

    Cotton yarn - 60 counts

    Polyester yarn -70 counts

    The term count implies the qualities of yarn. Higher the count

    higher the quality. The waste of cotton are categorised into three that is saleablewaste, reusable waste and invisible waste.

    The saleable wastes are gutter fly waste, lick ring fly cleaner,

    cowing ends, comber no in opener, hard waste and sweeping waste flat strap waste.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    19/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    19

    Nirmala College of Information Technology, Chalakudy

    BUSINESS OPERATION

    The company is situated in 10 acres of land engaged in the

    manufacturing of yarn. Two types of yarns are manufacturing there. Cotton yarn

    and polyester yarn. Around 200 employees are working in the organization. Now

    the company is in its growth stage. The company is incurring profits after a decline.

    The main objectives of the company is providing employment opportunities and

    carrying on manufacture of quality yarn with minimum cost.

    Nature of business

    The products of the company were cotton yarn and cotton fabrics till

    2000. Now the company produces only cotton yarn and the polyester yarn. . The

    finished product (yarn) is directly marketed to the depots in Bombay. The company

    gets advance order for producing yarns. So they undertake Just-In Timemanufacturing system.

    Size of business

    The company is undertaking its production on a large scale.

    The company consist of more than 200 employees. The company has well qualifiedand skilled labours.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    20/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    20

    Nirmala College of Information Technology, Chalakudy

    Business Operation cycle

    The business operation of Sitaram Textiles is start from cash

    converted into raw materials then the raw materials are processed and converted to

    finished goods. That is cotton yarn and polyester yarn. The finished product is

    directly marketed to the depots in Bombay and then the finished goods to debtors

    and debtors to bills receivables. The business operation goes on this flow and bills

    receivable to cash is next.

    Cash

    Rawmaterial

    FinisedGoods

    Debtors

    Billsreceivables

  • 8/12/2019 100897577 Organisation Study on Sitharam

    21/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    21

    Nirmala College of Information Technology, Chalakudy

    TRADE UNION PRESENCE

    Trade union as a continuous association of wages earners for the

    purpose of maintaining or improving the condition of their working lives. It is the

    association of employees designed primarily to maintain or improve the condition

    of employment of its members. Unions are primarily concerned with the terms and

    conditions of employment. The main objective of trade unions is to present their

    needs before the management. The trade unions in this company are:-

    INTUC [Indian national Trade Union Congress]

    AITUC [All India Trade Union Congress]

    CITU [Central Indian Trade Union]

    [BMS + CMP] co-ordination.

    Functions

    The main function of trade union in this organisation is to protect the

    interest of employees. Trade Union help to improve the working conditions in the

    company by negotiating for better pay packages, working conditions, and other

    allowances and present all the needs of employees before the management.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    22/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    22

    Nirmala College of Information Technology, Chalakudy

    MARKET SHARE

    Sitaram Textiles,2%

    NTC, 60%

    Thrikkot Mill, 3%

    GTN, 2%

    Others, 33%

    COMPANIES MARKET

    SHARES

    Sitaram Textiles2%

    NTC60%

    GTN2%

    Thrikkot Mill3%

    OTHERS33%

  • 8/12/2019 100897577 Organisation Study on Sitharam

    23/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    23

    Nirmala College of Information Technology, Chalakudy

    COMPANY LIFE CYCLE

    Sitaram Textiles Limited

    profit

    1975 1985 1995 2005 2010 2011 2015

    year

    Present status of the company

    The company is in its growth stage. In this stage the demand and

    sales of the product increased rapidly. In this the profit is increasing. Till 2008 the

    company incurred continuous loss, but during the year 2010 and 2011 the company

    earns profits because of higher demand of the products. And the company expect

    the future growth.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    24/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    24

    Nirmala College of Information Technology, Chalakudy

    COMPETITORS OF SITARAM

    At the time when Sitaram Textiles Limited started it was the one and

    only concern in the field. Later new companies emerged in the field which increases

    the competition. Now Sitaram is facing cut throught competition.

    NTC under taking mills are:-

    1. Alagappa Textiles, Amballur2. Vijaya Mohini mills,Trivandrum3. Kerala Lakshmi Mills, Pullazhy.4. Parvathy Mills, Kollam.5. Spinning and weaving mill, Kannur.

    Private firms are:-

    1. Palakkad Thrikkott Mills.2. GTN Industries Limited, Aluva

    It faces competition from the private firms in Bombay working under

    this industry. They have to spend only less cost of transportation. All the above

    mentioned competitors are producing the same counts of yarn.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    25/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    25

    Nirmala College of Information Technology, Chalakudy

    FUTURE PROSPECTS AND GROWTH PLAN

    Textile and garment manufacturers and exporters in India were

    expecting a bright future in the days to come as more International buyers were

    turning their attention to Indian markets following hike in price of textile and garments

    in China, which had the largest share in the export market. Buyers from various

    countries, including US and European countries, were now started placing fresh orders

    with the textile garment exporters here.

    Considering this opportunity, the company is looking to

    increase the production with minimum investment. For these the company is planning

    to modernise the entire existing machinery with automatic machines with an outlay of

    INR 396 lakhs. Now the company is working with 30 year old machinery. After the

    implementation, the unit becomes a viable one.

    The future plans are.

    Promote the high Sales Quality Should Precede Production Maintenance Should properly done, and that will be increase quality Effective communication, co-ordination and co-operation

  • 8/12/2019 100897577 Organisation Study on Sitharam

    26/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    26

    Nirmala College of Information Technology, Chalakudy

    DEPARTMENTS

    In every organisation there will be departments. The main

    advantage of the department is the work can be done very easily and in a smooth

    way. Otherwise it will be very difficult to carry out work in an organisation.

    Human Recourse Department Purchase Department Marketing Department Production Department Finance Department Quality control department

  • 8/12/2019 100897577 Organisation Study on Sitharam

    27/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    27

    Nirmala College of Information Technology, Chalakudy

    HUMAN RESOURCE DEPARTMENT

    Personnel

    Manager

    Head Time

    KeeperESI and PF clerk Security Officer

    Wage clerk Security GuardsSenior Time

    Keeper

    Shift TimeKeeper

  • 8/12/2019 100897577 Organisation Study on Sitharam

    28/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    28

    Nirmala College of Information Technology, Chalakudy

    The Human Resource Management (HRM) function covers a wide

    range of activities. Human resources are the lively elements of an organization. An

    organization utilises human resources along with technological, financial, physical

    and other resources.

    In HRM, is related with the management of man power. The

    important task of HRM is to help every employee to grow himself to the maximum.

    It is mainly concerned with methods of recruitment, selection, training and

    placement of personnel and performance appraisal. Personnel manager is a staff

    officer in the organization. He gives advice to top-level management in relation

    with personnel policies and programmes. Human Resource Management checks

    whether the workers are given fair working conditions, allowances etc. There are

    more than 200 people working in Sitaram Textiles.

    Functions

    The functions and responsibilities of human resource management

    are as follows

    1. To establish good relation with employees.2. To develop human capital.3. To forecast and balance the demand for and supply suitable personnel.4. To have efficient performance of the managerial functions.5. To effectively utilise the technology and other resources.6.

    To maximise productivity.

    7. To develop higher employee morale.8. To motivate human resources for better performance.9. To ensure optimum utilisation of human resources.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    29/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    29

    Nirmala College of Information Technology, Chalakudy

    Strength of the company

    Wages & other benefits

    Basic wages

    Increase in basic wages in certain categories on account of special increase given by

    the management. Increase in basic wages as per the terms of IRC (Industrial

    Relation Committee of Textile) settlement dated 29 June 1999.

    Workers 161

    Officers 8

    supervisors 5

    Office

    assistant

    15

    Drivers 5

    Security 5

    Peons 3

    TOTAL 202

  • 8/12/2019 100897577 Organisation Study on Sitharam

    30/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    30

    Nirmala College of Information Technology, Chalakudy

    Revised occupational wages

    Occupational wages means the basic wages fixed for the category or occupationunder the IRC settlement and doesnt include the annual increments.

    Dearness Allowance.

    Dearness allowance will be on the basis of Trivandrum cost of living index with

    1970=100

    Employees State Insurance (ESI)

    The employment State Insurance Act provides benefits to employees in case ofsickness, maternity or any injury. An employee drawing salary less than Rs 10000

    per month will come under this act. It is applicable to both accidents and Sickness.

    The employee will get free treatment and compensation. The employee can take 90

    days leave for sickness and accidents. For accidents leave, he or she will get 75% of

    their basic wages and dearness allowance. In case of sickness leave, the employee

    can draw 50%of their wages and dearness allowance.

    Employee Provident Fund Scheme.

    The employee contribution towards provident fund is 10%of monthly contribution

    by the company. It is the amount received by the employee at the time of retirement

    in lump sum. From the companies contribution Rs541 will be paid to every

    employees pension fund each month.

    Maternity Benefit

    The maternity benefit is also provided as per the provisions of ESI act 1948. 84

    days leave will be granted as Maternity benefit. If delivery is done at hospitals

    referred from ESI hospital then the full amount of treatment will be reimbursed.

    Gratuity

    If the employees complete a five years of continuous service, they are eligible to get

    gratuity. In case of death or disablement the qualifying period of 5 years is not

    necessary. Sitaram textile Ltd, provide gratuity to the act, 1972.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    31/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    31

    Nirmala College of Information Technology, Chalakudy

    Canteen

    Sitaram textile Ltd, Punkunnam provide a well established canteen. Both the

    management and workers can use the canteen facility. Canteen extends its service

    for round the clock.

    Shelters and rest room

    There is sufficient number of shelters and rest rooms are arranged separately for themen and women workers. They can utilize the rest room at the leisure time or for

    taking meals.

    Leave with pay

    For every employee, one day granted as leave for every 20 working days. The

    employee has to work minimum days in the previous years.

    Travelling allowances

    The employees of Sitaram textiles get a travelling allowance of Rs 26 per month for

    26 working days.

    Pension

    Workers1000 to 1500

    Staff - 7000 to 8000

    Supervisors- 7000

    Junior manager8000

    Assistant manager- 9000 above

    Deputy manager- 10000

    Manager- 12000

    General Manager14000

    Managing director- 20000

  • 8/12/2019 100897577 Organisation Study on Sitharam

    32/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    32

    Nirmala College of Information Technology, Chalakudy

    Selection of employees

    The staffs of the organisation are appointed through the

    PSC (Public Service Commission) and the lower workers are recruited through

    agreement between trade unions & workers.

    Shift of workers

    There are three shifts in the company. They are

    FROM TO

    7.00 AM 3.30

    PM

    3.30 PM 12.00

    AM

    12.00AM 7.00

    AM

    Man power requirements

    Mixing attendant Schutcher attendant Cording Tender Combers Drawing Tender Simplex Tender Simplex Doffing Boys

  • 8/12/2019 100897577 Organisation Study on Sitharam

    33/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    33

    Nirmala College of Information Technology, Chalakudy

    Spinning Slider Doffing Boy Cone winners Packing Filter Assistant Filter Filter Helper Cleaning gang Shift Electrician Jobbers and others

    Employees turnover of Sitaram

    Labour turnover is the rate of change in the labour force of

    an organisation during a given period. Therefore it signifies the shifting of work

    force from one organisation to another and also the loss of manpower due to

    discharge, retirement, death etc.

    Employees turnover of Sitaram is 3 to 5 employees per

    annum. It is mainly because of retirement.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    34/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    34

    Nirmala College of Information Technology, Chalakudy

    PRODUCTION DEPARTMENT

    Sitaram textile Ltd manufactures different count of yarns. In order

    to have a clear understanding, the manufacturing process can be sequenced asfollows.

    Production Manager

    Supervisors

    Production Staffs

    Workers

  • 8/12/2019 100897577 Organisation Study on Sitharam

    35/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    35

    Nirmala College of Information Technology, Chalakudy

    The products of the company were cotton yarn and cotton fabrics till

    2000. Now the company produces only cotton yarn and polyester yarn. For

    producing cotton yarn, the period of time is one week. The total consumption per

    day is 2000kg.

    Cotton yarn - 60 counts

    Polyester yarn -70 counts

    The term count implies the qualities of yarn. Higher the count

    higher the quality. At the time of production wastes are created. The waste of cotton

    are categorised into three that is saleable waste, reusable waste and invisible waste.

    Reusable waste can be used for production of yarn. The saleable

    wastes are gutter fly waste, lick ring fly cleaner, cowing ends, comber no in opener,

    hard waste and sweeping waste flat strap waste. Invisible waste cannot be count but

    it is estimated as 2% out of total input.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    36/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    36

    Nirmala College of Information Technology, Chalakudy

    PRODUCTION CHART

    MIXING BALE

    AUTO MIXER

    SCUTCHER

    CARDING

    COMBER

    DRAWING

    SIMPLEX

    CONE WINDING

    RING FRAME (SPINNING)

    PACKING

    BLOW

    ROOM

    A. SILVER LAPB. RIBBON LAP

  • 8/12/2019 100897577 Organisation Study on Sitharam

    37/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    37

    Nirmala College of Information Technology, Chalakudy

    Production process

    The raw material used in this conversion is cotton and

    polyester. The different steps involved in this conversion are as follows.

    a. Mixing

    There are mainly two type of mixing. That is polyester

    mixing and cotton mixing. Mixing is done at both manually and mechanically.

    b. Blow room

    In this section, mainly opening and cleaning of bale take

    place. Firstly the bale passes through the bale breaker for the opening of the

    compressed bales. Secondly it passes through a machine called step cleaner which

    is used for cleaning the bale by step by step process. Thirdly, it passes through a

    machine called Hopper feeder, which is also known as temporary storage area of

    raw materials. Lastly the raw material passes through another machine and the lap

    from of raw material is obtained with impurities removed to a certain extent.

    c. Carding

    The lap form of raw materials are processed and cleaned to

    remove all the impurities and they are converted to slivers. These slivers are

    collected in drums. This is of non uniform thickness. The machine used for carding

    is called card machine and product is known as card sliver.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    38/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    38

    Nirmala College of Information Technology, Chalakudy

    d. Drawing

    Here, the card sliver is processed to get sliver of uniform

    thickness. This process is done twice. So the thickness is reduced and made

    uniform. The product obtained by it is drawing sliver.

    e. Simplex

    The thin uniform sliver is passed in to the spindle machine

    for the purpose of raring it. A number of spindles are used for it. The raw is further

    thinned and the sliver is converted in to actual yarn and it is wound in the bobbins.

    If there is break in one spindle, the machine automatically switched off. The

    bobbins can carry 2 kg of yarn. The rowing bobbins are then passed to the next

    department known as spinning department.

    f. Spinning

    The cop winding is started in this department. There are

    number of machines used for it. Five machines are controlled by one worker. In this

    section, works of workers are more. But it is not very risky work.

    g. Cone winding

    The cop form of yarn is wound on the paper cone by using

    power 100m. The cone can carry 1.25 kg of yarn. This is used for selling

    distribution. In cone winding, yarn from a single cop is wound one by one to make

    1.25 kg of cone. Like cone winding there is also double winding. In these type of

    winding instead of winding yarn from a single cone at a time, two cops is wound at

    the same time, by this the yarn become stronger.

    h. Packing

    The cone of 1.25 kg is packed first in plastic. So that it

    does not get wet and damaged while in transit. The product is sold in bulk quantities

    is a bag of 50 kg. 40 cones are packed together and slip specifying the type of yarn

    is also kept with the pack.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    39/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    39

    Nirmala College of Information Technology, Chalakudy

    STORES DEPARTMENT

    This department works under the store keeper. The entire

    department needs certain items for the smooth working. These items were always

    kept optimum in the store. The items will be issued by producing a material issue

    voucher to the concerned departments.

    There are two types of purchases. One is centralized purchasing

    and the other is local purchases. The local purchases are made for the stores

    purchases. Bill of material is received for the purchase. And these are recorded in

    Inwards Receipt book. The inward receipts books include the following details.

    1. Name of the supplier2. Time and date of purchase3. Quantity of material purchased4. Place5. Name of person who purchased6. Name and designation of person who received and inspected the material.

    Store Keeper

    Staffs

  • 8/12/2019 100897577 Organisation Study on Sitharam

    40/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    40

    Nirmala College of Information Technology, Chalakudy

    7. Registered number of vehicle in which the goods had been brought in.8. Transportation cost.

    Each item in the store has been given a unique code number

    and they are stored according to the code number and according to the cost centres .

    Bin card is used to recording the receipts and issues of various materials. Proper and

    scientific way of analyzing is not maintained in the company.

    Even though the traditional technique, are being used in stores

    management and the system is not suitable for the modern era of industry, the

    personnel in stores manages to ensure each items in time when it is needed.

    Methods of valuation of inventories

    1. Stores , spares and coals at average cost2. Raw materials at moving weighted average cost or net realizable valuewhichever is lower

    3. Finished goods -packed yarn at cost or net realizable value whichever is lower

    4. Stock with retail shop at landed cost/ latest landed cost or realizable value aftermaking previous for obsolescence whichever is lower

    5. Waste at realizable value

    6. Material in processing. Spinning and weaving in progress. Loose yarn at lowercost or net realizable value

  • 8/12/2019 100897577 Organisation Study on Sitharam

    41/56

  • 8/12/2019 100897577 Organisation Study on Sitharam

    42/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    42

    Nirmala College of Information Technology, Chalakudy

    FINANCE DEPARTMENT

    The main function of finance department is to record day to

    day transactions of business. The chief of finance department is finance manager.

    Finance department plays a role of providing relevant financial information to all

    departments

    Functions of finance department

    Two main functions of finance department are as follows

    1. Accounting function2. Finance function

    1. Accounting function

    Accounting function involves of keeping or recording day to

    day accounts. The transactions namely receipts, disbursement of money transactions

    Accounts Officer

    Accounts Staffs

  • 8/12/2019 100897577 Organisation Study on Sitharam

    43/56

  • 8/12/2019 100897577 Organisation Study on Sitharam

    44/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    44

    Nirmala College of Information Technology, Chalakudy

    E. Purchase registerF. Store inventory registerG. Store issue registerH. Semi finished goods registerI. Finished goods register2. Finance function

    It includes procurement of funds and effective utilization of

    the same of the business. The finance function will help us to control all expenses

    with comparing budgeted expenses and actual expenses.

    Objectives of finance function

    Selection of an optimum mix of different source of capital Profit maximization and more importantly wealth maximization To ensure control over expenses by constantly watching expenditure and income.

    To provide dividends to share holders of the company

    To utilize funds in such a manner that is rupee is made to work at its optimum levelwithout endangering the financial solvency of the company through decision such

    as capital budgeting, profit planning, tax management and working capital

    management.

    Capital structure of the company

    The share capital of the company is divided in to equity shares with

    an authorized capital of 6 crores (6, 00,000 equity shares of Rs.100 /each) and

    issued and paid up capital of Rs.5.94 crores (5, 94,000 equity shares of Rs 100/

    each). All these shares are owned by the Government of Kerala.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    45/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    45

    Nirmala College of Information Technology, Chalakudy

    PURCHASE DEPARTMENT

    Purchasing is the procuring of goods as per the needs either for

    further sale, use or storage- against payment of an optimum price.

    The main item produced in the mill at present is yarn. The cotton

    yarn and polyester yarn is manufactured by the company. The main raw material of

    the product is raw cotton. The raw material in the mill is compressed from cotton

    bales which weight 185 kg. Different varieties of cotton purchased from outside

    state that is mainly from Tamilnadu, Andra Pradesh, Karnataka and Maharashtra.

    Purchase Manager

    Workers

    Supervisor

  • 8/12/2019 100897577 Organisation Study on Sitharam

    46/56

  • 8/12/2019 100897577 Organisation Study on Sitharam

    47/56

  • 8/12/2019 100897577 Organisation Study on Sitharam

    48/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    48

    Nirmala College of Information Technology, Chalakudy

    QUALITY CONTROL DEPARTMENT

    The main product of the company is cotton yarn and polyester yarn.

    The yarn quality is termed as count. Higher the count higher the quality. The

    count is calculated by using this formula:-

    Count = length in hanks / weight of pounds .

    1 hank = 840 yarn length

    1 khandi = 355kg.

    The quality control department works under production manager.

    Actually there are two sides for the production process. One is production and the

    other is the quality control. The quality is checked from each stage of production

    and from raw material to finished goods.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    49/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    49

    Nirmala College of Information Technology, Chalakudy

    MARKETING DEPARTMENT

    Marketing is one of the most important operative functions of

    management. It is the process by which goods produced are made available to the

    consumers. Thus goods produced are to be stored and transferred from the place of

    production to the place consumption thereby creating time and place utilities.

    The products of Sitaram Textiles are cotton yarn and polyester yarn.

    Certain present of the waste of products can also be sold. The products of the

    company are highly qualified. So the demand of the product is high. The company

    follows direct distribution channel (zero level marketing).

    Direct marketing

    Direct marketing becomes common in this world. The company do not create dealer

    network. The products are directly marketed to the depots in Maharashtra. Direct

    marketing is very beneficial for customers as well as seller and producers. It

    eliminates the gap between producer and consumer. The products can be effectively

    displayed and demonstrated right in front of the customers. These goods and

    services are available at fair price.

    Marketing manager

    Ass. Marketing Manager

  • 8/12/2019 100897577 Organisation Study on Sitharam

    50/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    50

    Nirmala College of Information Technology, Chalakudy

    The company did not give importance to promotional activities

    because the company has high demand in its products. They produce finished goods

    after receiving orders. The price of the product is fixed by the government of

    Kerala.

    Management and workers have a strong confidence to success in the

    market. If the government of Kerala provides the working capital (at least 2 crores)

    but the company has to deliver the goods in time with consistency in quality.

    Therefore the company can able to increase the order. So that the company can

    definitely capture the entire market.

    Now the company is facing cut throught competition from the firms

    which carries same business operations. Severe price competition from the

    unorganized power loom sector has restricted its operation to producing yarn.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    51/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    51

    Nirmala College of Information Technology, Chalakudy

    SWOT ANALYSIS

    Swot analysis is under taken to understand the firms external and

    internal environments. A conscious identification of the relevant environment

    enables an organization to focus its attention on these factors which are intimately

    related to its mission, objectives and strategies.

    STRENGTH

    The company has a well defined internal control system. The company provides high quality products. The company is blessed with highly qualified and skilled personnel. The company has cordial relationship with employees .The employees are more co-

    operative.

    The company ensure workers participation in management for improvement. The company is situated in10 acres of land. So expansion is possible. The company has taken various steps to improve productivity. Industrial relations are maintained harmonious. The company has productive work force.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    52/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    52

    Nirmala College of Information Technology, Chalakudy

    WEAKNESSES.

    The trade union of the company are powerful. The company has not repaid interest towards principal amount of loan. High transportation cost offset the profits of the company. Technological obsolesce is the major problem, now the company is used 30 year old

    machinery.

    Shortage of capital prevents the companys effective performance. High labour turnover of employees. Employees turnover is mainly because of

    retirement.

    The loss of control is an important weakness of the company. The company follows direct marketing so the company cant capture the whole

    market.

    The company has not followed any promotional activities so the company cannotattract the customers.

    Frequent change of BOD adversely affects the performance of management. TheBOD is selected by government of Kerala.

    No facility for research and development.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    53/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    53

    Nirmala College of Information Technology, Chalakudy

    OPPORTUNITY

    The company need to focus on product development. Proper up gradation of the technology helps the company to make quality good with

    minimum cost of production.

    The company can capture the foreign markets. Proper recruitments and selection of personnel for vacant posts Control of the department functions will helps the company for improvement. By changing the distribution channel the company can widen the market

    opportunity.

    A research and development wing helps the company to improve the productsquality and aiso helps to invent new products to the customers.

    By introducing new production plants the company can improve their capacity.

    THREATS

    The cut throat competition from the similar field. Frequent changes in political policies and system are a threat of the company. Increasing trend in the price of raw material. The pollution created by the invisible waste of the cotton may cause health

    problems.

    Frequent changes in government policies obstruct the effective performance of thecompany.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    54/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    54

    Nirmala College of Information Technology, Chalakudy

    The Swot analysis give the clear picture about the organization both

    in terms of internal and external environment. The organization have high quality

    strength and opportunity to minimises weaknesses and threats. And the strength can

    be use to utilises the maximum opportunity and the maximum utilisation of the

    creative and productive opportunity that helps to avoid the weaknesses and

    minimises the threats and producing quality product with new technology. The good

    relation with the employees that helps to increase the production and minimises the

    chance of making problems of the trade unions in the organization. And these better

    strategies are formulated that can helps to increase the market share of the

    organization.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    55/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.

    55

    Nirmala College of Information Technology, Chalakudy

    CONCLUSION

    The research entitled An Organizational Study of Sitaram Textiles

    Limited Was under taken with a view to study, understand, learn, analyses about

    the operation of the organization. It also helps the researcher to gain more

    knowledge and to get practical experience about the functions of each department.

    In this era, companies should ensure that they offer job satisfaction and labour

    remuneration to the perspective knowledge in the organization. There is a greater

    co-operation between and the management and employees. The firm must also

    communicate regarding their product and services.

  • 8/12/2019 100897577 Organisation Study on Sitharam

    56/56

    An Organizational Study Report on Sitaram Textiles Limited, Thrissur.