100 w led street lighting evaluation board using the ... digital controller. the led efficiency is...

12
Features based on STLUX385A digital controller high efficiency (92%) primary side controlled up to 100 W (100 V at 1 A or 200 V at 0.5 A) single isolated output suitable for LED connection wide input voltage range: 90 V to 265 V AC adjustable LED current and dimming output resolution: 11-bit equivalent IDLE mode power consumption: < 250 mW real-time fault detection and protection (short-circuit or open circuit) remote control via: DALI ed.2.0 0 - 10 V UART RoHS compliant Description The STEVAL-ILL066V2 evaluation board is a complete and configurable solution that efficiently controls a single, dimmable, high-brightness LED string using the STLUX385A digital controller. The LED efficiency is high during all stages of dimming: the STEVAL-ILL066V2 can achieve a 92% efficiency at full load while maintaining a low < 250 mW power consumption in idle periods and less than 500mW during failure (open or short). The STLUX385A device handles a primary side regulated power conversion stage as well as all the supported communication links. The power conversion stage consists of a PFC regulator followed by a “Zero Voltage Switching” (ZVS) LC resonant stage. The high precision dimming is adjusted using a primary side regulation (PSR) control technique. The LED brightness can be dimmed by controlling the LED current down to a very low level. The STEVAL-ILL066V2 evaluation board provides DALI, insulated 0-10 and UART physical communication interfaces, with all communication managed by the STLUX385A device. The flexibility of the STLUX385A device and the UART interface allow quick connection of the STEVAL-ILL066V2 to various interfaces such as Wi-Fi, power line modems, NFC, Bluetooth ® and Zigbee ® . Product summary STEVAL-ILL066V2 evaluation board STEVAL- ILL066V2 STLUX385A digital controller for lighting and power conversion applications STLUX385A STSW-ILL066V2 firmware STSW- ILL066V2 100 W LED street lighting evaluation board using the STLUX385A digital controller STEVAL-ILL066V2 DB3348 - Rev 1 - March 2018 For further information contact your local STMicroelectronics sales office. www.st.com

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Page 1: 100 W LED street lighting evaluation board using the ... digital controller. The LED efficiency is high during all stages of dimming: the STEVAL-ILL066V2 can achieve a 92% efficiency

Features• based on STLUX385A digital controller• high efficiency (92%)• primary side controlled• up to 100 W (100 V at 1 A or 200 V at 0.5 A)• single isolated output suitable for LED connection• wide input voltage range: 90 V to 265 V AC• adjustable LED current and dimming• output resolution: 11-bit equivalent• IDLE mode power consumption: < 250 mW• real-time fault detection and protection (short-circuit or open circuit)• remote control via:

– DALI ed.2.0– 0 - 10 V– UART

• RoHS compliant

DescriptionThe STEVAL-ILL066V2 evaluation board is a complete and configurable solution thatefficiently controls a single, dimmable, high-brightness LED string using theSTLUX385A digital controller.

The LED efficiency is high during all stages of dimming: the STEVAL-ILL066V2 canachieve a 92% efficiency at full load while maintaining a low < 250 mW powerconsumption in idle periods and less than 500mW during failure (open or short).

The STLUX385A device handles a primary side regulated power conversion stage aswell as all the supported communication links.

The power conversion stage consists of a PFC regulator followed by a “Zero VoltageSwitching” (ZVS) LC resonant stage. The high precision dimming is adjusted using aprimary side regulation (PSR) control technique.

The LED brightness can be dimmed by controlling the LED current down to a verylow level.

The STEVAL-ILL066V2 evaluation board provides DALI, insulated 0-10 and UARTphysical communication interfaces, with all communication managed by theSTLUX385A device.The flexibility of the STLUX385A device and the UART interface allow quickconnection of the STEVAL-ILL066V2 to various interfaces such as Wi-Fi, power linemodems, NFC, Bluetooth® and Zigbee®.

Product summary

STEVAL-ILL066V2evaluation board

STEVAL-ILL066V2

STLUX385A digitalcontroller for lightingand power conversionapplications

STLUX385A

STSW-ILL066V2firmware

STSW-ILL066V2

100 W LED street lighting evaluation board using the STLUX385A digital controller

STEVAL-ILL066V2

DB3348 - Rev 1 - March 2018For further information contact your local STMicroelectronics sales office.

www.st.com

Page 2: 100 W LED street lighting evaluation board using the ... digital controller. The LED efficiency is high during all stages of dimming: the STEVAL-ILL066V2 can achieve a 92% efficiency

1 Overview

Figure 1. STEVAL-ILL066V2 evaluation board

Table 1. Connector J8 pinout - AC-DC input

Name Type Function

ACIN Power Main AC/DC input

ACIN Power Main AC/DC input

EARTH Power Protective earth connection

Table 2. Connector J4 pinout - DC output

Name Type Function

“+” Power Positive load connection

“-“ Power Negative load connection

Table 3. Connector J3 pinout - DALI interfaces

Name Type Function

DALI DALI signal DALI signal for isolated DALI interfaces - without polarization

DALI DALI signal DALI signal for isolated DALI interfaces - without polarization

Table 4. Connector J9 pinout - 0 - 10 V

Name Type Function

“+” Positive reference Positive reference for isolated 0 - 10 V interfaces

“-” Negative reference Negative reference for isolated

0 - 10 V interfaces

STEVAL-ILL066V2Overview

DB3348 - Rev 1 page 2/12

Page 3: 100 W LED street lighting evaluation board using the ... digital controller. The LED efficiency is high during all stages of dimming: the STEVAL-ILL066V2 can achieve a 92% efficiency

Table 5. Connector J48 pinout - USB - serial interfaces

Name Type Function

1 VBUS Power to USB interfaces area

2 USBDN Negative USB data signal

3 USBDP Positive USB data signal

4 ID Not connected

5 GND Ground reference to USB interfaces area

Table 6. Connector J1 pinout - SWIM interfaces

Name Type Function

1 VCC_SWIM power reference from board

2 SWIM SWIM signal to/from STLUX

3 GND_SWIM Directly connected to primary

GND

4 RESn Connected to STLUX NRST pin

STEVAL-ILL066V2Overview

DB3348 - Rev 1 page 3/12

Page 4: 100 W LED street lighting evaluation board using the ... digital controller. The LED efficiency is high during all stages of dimming: the STEVAL-ILL066V2 can achieve a 92% efficiency

2 Schematic diagrams

Figure 2. Schematic - STLUX385A - top

CPP3

GN

D

1

RED

100nF

PfcSW

IM I/F

GR

EENStatus

RED

Near the STLux385A

power pin

ADC

-1

DIG

IN2

C8

1uF

LOW

_SIDE

PWM

1

ADC

IN[1]

38

SWIM

GN

D

PFC_ZC

D

Vout2

GN

D

18

1uF

CN

_CN

T

PWM

3

VCC

29VDDA

VCC

2320

VOU

T

10nF

C6

GR

EEN

R9822K

R4

5K6X5R

LLC_C

N

GPIO

0[5]/DALI_rx/I2C

_scl/UAR

T_RX

PFC_ZC

D

22

12

C3

GN

D

AD_14V

RU

N

2

C7

+

ADC

IN[0]

CPP[0]

TP48

Uart-I/F

C86

SWIM

31

PFC_C

USEPFC

_MIN

1uF2

DALI_tx

PFC_PW

M

PFC_C

USE

GPIO

0[1]/UAR

T_RX/I2C

_scl

1234

100nF

TP44

WE-C

BF

PWM

0

47K

DALI_rx

1%

AD_TEM

P

4VC

C30

VSSA

DALI-0-10V-I/F

DALI_tx

10K

GN

D

VCC

TP36

GN

D

TP22

DALI-0-10V-I/F

AD_TEM

P

27C

PP[1]

L2

GN

D

SWIM

I/F

1uF10V

C2

Dim

ming selection

10 9

PWM

2_O

UAR

T_RX

C66

TP39

TP42PFC

_OPTI

GN

D

L4

PWM

2

GPIO

1[2]/PWM

[2]

DIG

IN[0]/C

CO

_clkD

IGIN

[1]6

PWM

1

PFC_PW

MPW

M0

LLC_C

N

GN

DA-0-10V

GPIO

0[4]/DALI_tx/I2C

_sda/UAR

T_TX

GN

D

PFC_BU

S_SENSE

ADC

_VIN

PFC_C

USE

3

ADC

IN[2]

37

VCC

A

PWM

2

10nF

TP8

RS-669-4005

HIG

H_SID

E

L1WE-C

BF

R39K11%

CN

_CN

T

11

10nF10nF

LOW

_SIDE

L6

TP3

TP40

L5

UAR

T_TX

L3

C4

GPIO

1[0]/PWM

[0]4

S_CH

0

3

GN

D

DALI_rx

U1

TP38

S_CH

0

PWM

3

GN

D

WE-C

BF

A-0-10V

STLUX385A

VCC

GN

D

D1

TP43

TP47

U19

JP5

FREQ

J1

I2C_scl/D

IGIN

[5]

C67

PFC_PW

M

UAR

T_RX

6.8nF

PFC_C

USE

VCC

PFC_O

PTI

PWM

5

UAR

T-I/F

TP9

R114

1

GPIO

1[1]/PWM

[1]5

GN

D

SW1

100nF

1

A-0-10V

3234AD

CIN

[4]35

DALI_rx

GN

D

15

NR

ST

GN

D

PFC_BU

S_SENSE

PWM

2_O

TP21

2

GN

D

HIG

H_SID

E

GN

D3

VDD

DIG

IN[2]

728 24C

PP[3]25

TP18

R2

VCC

A

R96150K

WE-C

BF

RED

AD_3V3

TP19

19G

PIO1[3]/PW

M[3]

PFC_M

IN

ADC

IN[7]

WE-C

BF

GN

D

1K

168Pfc

ADC

IN[5]

R116

1K

AD_14V

FREQ

TP10

LLC_C

N

R9712K

UAR

T_RX

GPIO

0[3]/I2C_scl/H

SEOscIn

1

14

Output

S_CH

0

FREQ

R103

VSS

ADC

_VIN

13

STLM20W

87F

5

DIG

IN[3]

17

ADC

_VIN

PWM

5

C1

PFC_BU

S_SENSE

D2

GN

D

TP45

1K

GR

EEN

AD_3V3

680pF

R1C

PP3

GN

D

RESn

TP5

10K

UAR

T_TX

GN

D

PFC_M

IN

10nF

C80

ADC

IN[3]

36C

N_C

NT

LOW

_SIDE

CLO

SE 2-3

2

PFC_ZC

D

GPIO

0[0]/UAR

T_TX/I2C_sda

GPIO

1[5]/PWM

[5]

DALI_tx

GN

D

GPIO

1[4]/PWM

[4]C

PP[2]C

PM3

26

TP23

A-0-10V

I2C_sda/D

IGIN

[4]

Near STLux385 pin 37

Near STLux385A pin

VCC

PWM

2

R9912K

S_CH

0

TP41

X1

WE-C

BF

R104

C87

C5

DIG

_CH

4R

ESn

VD_14

2

TL1015

UAR

T_TX

GN

DVC

C

GN

D

R82

HIG

H_SID

E

TP20

GN

D

21

Output

GPIO

0[2]/I2C_sda/H

SEOscO

ut

VCC

PFC_BU

S_SENSE

PFC_C

USE

TP37

FAULT

1

ADC

IN[6]

33

TP6

STEVAL-ILL066V2Schematic diagrams

DB3348 - Rev 1 page 4/12

Page 5: 100 W LED street lighting evaluation board using the ... digital controller. The LED efficiency is high during all stages of dimming: the STEVAL-ILL066V2 can achieve a 92% efficiency

Figure 3. Schematic - PFC and DC/DC zone

6

2

C26

3

RS-700-5380

REF_O

UT

D_C

H0

R115

1

Q10

PWM

2

Digital D

imm

ing

3

RS-700-5380

2

HVG

5

C27

11

R1020R

J4

HIG

H_SID

E

2

RS-334-855

C36

1nF

C78

2KV

R2812K

DIM

M

R29

1

D45

P1GN

D

100nF

RS-751-1119

S_A0

1

HB

3

VCC

6

220n

2KV

SGN

D

1

400V

LVG

SGN

D

100nF

D12STTH

3R06

R37

2R4

VSEC

D7

B6S-E3/80

BAV102

RESO

NAN

T STAGE

S_A1

RS-751-1119

400V

9

SGN

D0

LOW

_SIDE

1

TSLETD3402 10

1

2

STD13N

60M2

GN

D

P1GN

D

BAT54J

D_C

H0

SELV ISOLATED

ZON

E 1

ADC

-3

CPP-3

OVP

Center G

ND

point

1A@100V out

0.5A@200V out

Not m

ounted

C28

150nF275Vac

3.9K

R36

2R4

LLC_C

N

GN

DP1G

ND

3

S_A0

350VR

34220R

S_CH

0

1

D41

MM

SZ5V1T1GVSEC

GN

D

1

4

HIG

H_SID

E

C81

150nF275Vac

57K4

GN

D

3

SGN

DSG

ND

1LIN

T1

LLC_C

N

D13

B6S-E3/80

1

12

C37

1nF

4

2L6388ED

8

680pF1M

1

L9

P1GN

D

SGN

D

Q11

5

6

+-

S_A0

RS-721-6303

RS-334-855

RS-721-6303

D14M

MSD

4148T1G12

10uF

TLLE20D01

2

220uH

3CurSens

STD13N

60M2

LOW

_SIDE

GN

D

VBOO

T

4

CH

0

11

STTH3R

06D432

S_A1

VD_14

GN

D

R3010R

2

R93

REF_O

UT

1% 1W

P1GN

D

GN

D

S_A1

R2710R

1% 1W

D34

C79

-+

4+

C30

R88

1M

1

7

8

2

VD_14

U10

D37STTH

3R06

3

S_A1PW

M2

10uF

SGN

D0

Not m

ounted

D10STTH

1L06

C29

+

GN

D

5.1V 0.25W

STTH3R

06D422

VSEC

2

350V

2H

IN

SGN

D0

5

R9256K

C34

OU

T

7

S_A0

SGN

D

PWM

2

2

100nF

1

T2

P1GN

D

P1GN

DD

11MM

SD4148T1G

GN

D

STEVAL-ILL066V2Schematic diagrams

DB3348 - Rev 1 page 5/12

Page 6: 100 W LED street lighting evaluation board using the ... digital controller. The LED efficiency is high during all stages of dimming: the STEVAL-ILL066V2 can achieve a 92% efficiency

Figure 4. Schematic - PSR-ZVS stage

1KV

GN

D

C46

Center G

ND

star point

Option R

S-736-1210

Zone without G

ND

area, only wire

400V

PFC_ZC

D

C58

1uF

C47

+

450V

2

22nF

FB4

BYPASSC

61

GN

D

33K

TP31

R58

FUSE4A

1

3LIM

J8

0R39

2M2

100p N.M

.

D33

HS1

PGN

D

GATE_PW

M5

PFC_PW

M

2

9

HEAD

ER 3

TP25

RIN

G-1M

MPG

ND

RS-699-7571

PGN

D

GN

D

C44

220p

C88

470nF

2M2

STF18N60M

2

GN

D PGN

D

2

R432M

2

U12

+

3

4O

UT

C53

L10

D281N

4007PFC

_OU

2 T1

WE-C

BF

1.5nF

R55

10R N

.M.

C84

XREF

OL

6

1

D26LL4148

P400V

R53

GND

GN

D

C57

150nF

12

3

2

5

R5710R

R64

VD_14

VCC

D27

5.6V N.M

.

Option D

K-495-2787-ND

Center G

ND

point

R412M

2

PFC_BU

S_SENSE

10mH

T5

25V

GN

D

R40

RS-289-7070

CO

MP

VIPer06XS

GN

DPG

ND

68K N.M

.

R46

18K

VD_14

+

PFC_ZC

D

305Vac

R52

C49

C48

C89

47uF N.M

.

C62

305Vac

8

N.M

.

PGN

D

R6027K R

59

+

GN

D

350VR

S-699-7512

PFC_ZC

D

GN

D

TP24

330K

1 D25STTH

5L06

VCC

2

18K

R422M

2

3.3VN

ear 12V

ADC

-7

ADC

-0C

PP-0

CPP-2

DIG

IN2

V_PFC

4

330K

GN

D

CLO

SE

R47

2M2

3

DR

AIN

5

2

C85

F1

TP46

1

D231N

4007

R61

+

429uH

GN

D

100nF

100nF

C59

+-

1

10K

PGN

D

1

SHD

N

100nF

R54

4

4

1

VDD

10D

RAIN

1G

ND

VDD

9

L8

GN

D

C40

470nF

1nF

D24

GBU

8K-E3/45R

S-687-5914

GN

D

D31 4

VCC

GN

D

DR

AIN6

PFC_O

UT

1nF

1

PGN

D

C52

V_IN

R44

2R5

100nF

10

400V2.2nF

R50

1nF

GN

D

JP7

GN

D

C51

D30M

MSD

4148T1G12

3.3uF450V

R4510R

N.M

.

C55

1uF

GATE_PW

M5

R62

RS-738-4954

5

ADC

_VIN

2

RIN

G-1M

M

STTH1L06A

100nF

100nF

R65

3

GN

D

5O

H

2

1nF

DR

AIN

ADC

_VIN

R5610K N

.M.

C42

10uFR

S-116-86825V

VIN

TP32

U11

Heatsink

Heatsink for Q

12 and D24

R49

GN

D

C65

RS-669-4005

C60

V_IN

RS-763-9557C

56

GN

D

1

GN

D

1

Q12

1

0R39

Option R

S-434-0352 - 22uF 450V

PFC_PW

M

2

C41

330nF

PFC_C

USE

V_PFC

8

C43

22uF

C39

PGN

D

RS-634-7197

+

VD_14

GN

D

1

RS-686-9013

5

T6

305Vac

12K

100nF

1

EARTH

U13LK112M

33TR

22uF10V

PFC_BU

S_SENSE

PFC_C

USE

C63

2

330K

C54

10K

Now

is 12V

2.2mH

PM8841D

IN3

DR

AIN7

RV1

B72210

GN

D

100p

123

RV2

PGN

D

+

2

D32

16V

25V

R481K

STTH1L06A

R67

STEVAL-ILL066V2Schematic diagrams

DB3348 - Rev 1 page 6/12

Page 7: 100 W LED street lighting evaluation board using the ... digital controller. The LED efficiency is high during all stages of dimming: the STEVAL-ILL066V2 can achieve a 92% efficiency

Figure 5. Schematic - digital dimming stage

GND

68K

ISO1

FOD817AS

J3

XREFOL

6

1

DALI_gnd

A-0-10V

OH5

10uF

RS-808-8799

4DALI_vcc

0-10V

2

3

F-97075904

1

DALI

R8924K

R18

Flood Zone 2 with DALI_gnd signal

ISOLATED ZONE 3

3

RS-700-5380

R2268K

DALI_rxR16

VCC

-+

This part of sheet is mounted only when 0-10V I/F is used

1

1

Q3

1nF-N.M.N.M.

R15

100nF

68K

R1061.2K

1

0-10V INTERFACE

FREQ

This part of sheet is mounted only when DALI I/F is used

R94680R

C15

A-0-10V

1nF3 2

GND

1R91510R

R17

ISOLATED ZONE 2

18K

2

GND

D3

2

Q1

RT1PTC

U16

2

DALI INTERFACE

4.7K

C71

U3B6S-E3/80

12V

6

4

1

BC857C

2

VD_14

2

R191R

C731nF4KV

1

C72

GND

1.2K

2

4

R21

ISO2

TRAFO

6

24

5.6V

D38

1

LL41481 t

LL4148

1

3

STN93003

VCC

R1058.2K

2

R20

2

C16

STN1HNK60

C70

2

100nF

3

GND

Q2

1

4

DALI_tx

GND

PGND

1

RS-738-2504

T7

3

VCC

BAT54J

J9

D39

390R

D44

3

VD_14

PM8841D

IN3

3

1

PC357N14J00F

1

2

VDD

4

D40

4.3K

R90

STEVAL-ILL066V2Schematic diagrams

DB3348 - Rev 1 page 7/12

Page 8: 100 W LED street lighting evaluation board using the ... digital controller. The LED efficiency is high during all stages of dimming: the STEVAL-ILL066V2 can achieve a 92% efficiency

Figure 6. Schematic - THD optimizer

STEVAL-ILL066V2Schematic diagrams

DB3348 - Rev 1 page 8/12

Page 9: 100 W LED street lighting evaluation board using the ... digital controller. The LED efficiency is high during all stages of dimming: the STEVAL-ILL066V2 can achieve a 92% efficiency

Figure 7. Schematic - DALI and 0 - 10 interfaces

BC857CW

R761K

R7512K

5

ISOLATED ZONE 3

TX

R78

RS-714-0199

2

OPTIONSERIAL TTL INTERFACE

2

RS-714-01993

UART_RX_PC

VCC

GND_SER

U14

Q13

ACPL-M61L-000E

5UART_RX_PC

ACPL-M61L-000E

R71

1%

VCC

UART_TX_PC

U15

1%

3

6

3

63

RX

1

1

4

4BC857CW

+

UART_RX

1

UART_TX

2.2K1%

1

C751uF10V

GND_SER

VCC_SER

VCCUSB-UART

UART_TX_PC

This sheet is mounted only when UART I/F is used (only R75 is always mounted)

VCC_SER

Q14

12K1%

R74

GND

R7712K

USB_UART

GND_SER

2.2K1%

R721K1%

GND

VCC_SER

Figure 8. Schematic - serial interfaces

PFC_MINPFC_CUSE

10nF

U18

VCC_TH

R10016K

GND

GND

TS3021ICT

GND

220R

5

VCC_TH

2

GND

VCC_TH

VCC_TH

C83

PFC_MIN

RS-669-4005

C82

PFC_CUSE

4

VCC

3

100nF

R101

1

L11

WE-CBF

-

+

STEVAL-ILL066V2Schematic diagrams

DB3348 - Rev 1 page 9/12

Page 10: 100 W LED street lighting evaluation board using the ... digital controller. The LED efficiency is high during all stages of dimming: the STEVAL-ILL066V2 can achieve a 92% efficiency

Figure 9. Schematic - USB interfaces

TXD

VCC_SER

GPIO1

15

GND_SER

GND_SER

R110

24AVCCRXD

USBDP

1

C95

UART_RX_PC

OSCI

USBDM10K

17

TXD

10NF

47PF

3

USB

DP

J47

GPIO3

DSR#

1KR113

VBUS 2D-

10104110-0001LF

3D+

123456

R111

R10822R

R107

C96

GND_SER

MICRO USB

UART_RX_PC

VCC3O

USBDM

RTS#4

RESET#

GND18

28

UART_RX_PC

GND_SER

GND#78

FT232R

1TXD

23

4ID

0RR117

VCC5I

C94

UART_TX_PC

If use J47: remove R117, R111, R112, R109, R110

C90

19DCD#

10

R109

GND_SER

6RI#

12

U20

CBUS3

VCC_USB

GND_SER

330R

DTR#

GND_SER

GND_SER

GPIO2

UART_TX_PC

25AGND

10K

SH2

13

7

VCC_SER

100nF

D47

YELL

OW

2

47PF

14

GND_SER

330RTAB1

GND_SER

GND_SER

VCC_SER

L12

SLEEP#

120R

VCC_SER

VCC3I

5GND

Micro USB - B type Receptable

GND_SER

CON-1x6

22GPIO0

10UFC91

C92

USB

DM

SH1

TAB2

11CTS#

21GND#21

20

27

26TEST

VCC_USB

100nF

R1120R

C93

VCC_SER

HSM

Y-C

170100nFUSBDP

If use J48: mount R117, R111, R112, R109, R110 (default)

GND_SER

RXD

RXD

UART_TX_PC

VCCIO5

OSCO

9

VCC3O16

Micro USB

J48

STEVAL-ILL066V2Schematic diagrams

DB3348 - Rev 1 page 10/12

Page 11: 100 W LED street lighting evaluation board using the ... digital controller. The LED efficiency is high during all stages of dimming: the STEVAL-ILL066V2 can achieve a 92% efficiency

Revision history

Table 7. Document revision history

Date Version Changes

09-Mar-2018 1 Initial release.

STEVAL-ILL066V2

DB3348 - Rev 1 page 11/12

Page 12: 100 W LED street lighting evaluation board using the ... digital controller. The LED efficiency is high during all stages of dimming: the STEVAL-ILL066V2 can achieve a 92% efficiency

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STEVAL-ILL066V2

DB3348 - Rev 1 page 12/12