100 w led street lighting evaluation board using the ... digital controller. the led efficiency is...
TRANSCRIPT
Features• based on STLUX385A digital controller• high efficiency (92%)• primary side controlled• up to 100 W (100 V at 1 A or 200 V at 0.5 A)• single isolated output suitable for LED connection• wide input voltage range: 90 V to 265 V AC• adjustable LED current and dimming• output resolution: 11-bit equivalent• IDLE mode power consumption: < 250 mW• real-time fault detection and protection (short-circuit or open circuit)• remote control via:
– DALI ed.2.0– 0 - 10 V– UART
• RoHS compliant
DescriptionThe STEVAL-ILL066V2 evaluation board is a complete and configurable solution thatefficiently controls a single, dimmable, high-brightness LED string using theSTLUX385A digital controller.
The LED efficiency is high during all stages of dimming: the STEVAL-ILL066V2 canachieve a 92% efficiency at full load while maintaining a low < 250 mW powerconsumption in idle periods and less than 500mW during failure (open or short).
The STLUX385A device handles a primary side regulated power conversion stage aswell as all the supported communication links.
The power conversion stage consists of a PFC regulator followed by a “Zero VoltageSwitching” (ZVS) LC resonant stage. The high precision dimming is adjusted using aprimary side regulation (PSR) control technique.
The LED brightness can be dimmed by controlling the LED current down to a verylow level.
The STEVAL-ILL066V2 evaluation board provides DALI, insulated 0-10 and UARTphysical communication interfaces, with all communication managed by theSTLUX385A device.The flexibility of the STLUX385A device and the UART interface allow quickconnection of the STEVAL-ILL066V2 to various interfaces such as Wi-Fi, power linemodems, NFC, Bluetooth® and Zigbee®.
Product summary
STEVAL-ILL066V2evaluation board
STEVAL-ILL066V2
STLUX385A digitalcontroller for lightingand power conversionapplications
STLUX385A
STSW-ILL066V2firmware
STSW-ILL066V2
100 W LED street lighting evaluation board using the STLUX385A digital controller
STEVAL-ILL066V2
DB3348 - Rev 1 - March 2018For further information contact your local STMicroelectronics sales office.
www.st.com
1 Overview
Figure 1. STEVAL-ILL066V2 evaluation board
Table 1. Connector J8 pinout - AC-DC input
Name Type Function
ACIN Power Main AC/DC input
ACIN Power Main AC/DC input
EARTH Power Protective earth connection
Table 2. Connector J4 pinout - DC output
Name Type Function
“+” Power Positive load connection
“-“ Power Negative load connection
Table 3. Connector J3 pinout - DALI interfaces
Name Type Function
DALI DALI signal DALI signal for isolated DALI interfaces - without polarization
DALI DALI signal DALI signal for isolated DALI interfaces - without polarization
Table 4. Connector J9 pinout - 0 - 10 V
Name Type Function
“+” Positive reference Positive reference for isolated 0 - 10 V interfaces
“-” Negative reference Negative reference for isolated
0 - 10 V interfaces
STEVAL-ILL066V2Overview
DB3348 - Rev 1 page 2/12
Table 5. Connector J48 pinout - USB - serial interfaces
Name Type Function
1 VBUS Power to USB interfaces area
2 USBDN Negative USB data signal
3 USBDP Positive USB data signal
4 ID Not connected
5 GND Ground reference to USB interfaces area
Table 6. Connector J1 pinout - SWIM interfaces
Name Type Function
1 VCC_SWIM power reference from board
2 SWIM SWIM signal to/from STLUX
3 GND_SWIM Directly connected to primary
GND
4 RESn Connected to STLUX NRST pin
STEVAL-ILL066V2Overview
DB3348 - Rev 1 page 3/12
2 Schematic diagrams
Figure 2. Schematic - STLUX385A - top
CPP3
GN
D
1
RED
100nF
PfcSW
IM I/F
GR
EENStatus
RED
Near the STLux385A
power pin
ADC
-1
DIG
IN2
C8
1uF
LOW
_SIDE
PWM
1
ADC
IN[1]
38
SWIM
GN
D
PFC_ZC
D
Vout2
GN
D
18
1uF
CN
_CN
T
PWM
3
VCC
29VDDA
VCC
2320
VOU
T
10nF
C6
GR
EEN
R9822K
R4
5K6X5R
LLC_C
N
GPIO
0[5]/DALI_rx/I2C
_scl/UAR
T_RX
PFC_ZC
D
22
12
C3
GN
D
AD_14V
RU
N
2
C7
+
ADC
IN[0]
CPP[0]
TP48
Uart-I/F
C86
SWIM
31
PFC_C
USEPFC
_MIN
1uF2
DALI_tx
PFC_PW
M
PFC_C
USE
GPIO
0[1]/UAR
T_RX/I2C
_scl
1234
100nF
TP44
WE-C
BF
PWM
0
47K
DALI_rx
1%
AD_TEM
P
4VC
C30
VSSA
DALI-0-10V-I/F
DALI_tx
10K
GN
D
VCC
TP36
GN
D
TP22
DALI-0-10V-I/F
AD_TEM
P
27C
PP[1]
L2
GN
D
SWIM
I/F
1uF10V
C2
Dim
ming selection
10 9
PWM
2_O
UAR
T_RX
C66
TP39
TP42PFC
_OPTI
GN
D
L4
PWM
2
GPIO
1[2]/PWM
[2]
DIG
IN[0]/C
CO
_clkD
IGIN
[1]6
PWM
1
PFC_PW
MPW
M0
LLC_C
N
GN
DA-0-10V
GPIO
0[4]/DALI_tx/I2C
_sda/UAR
T_TX
GN
D
PFC_BU
S_SENSE
ADC
_VIN
PFC_C
USE
3
ADC
IN[2]
37
VCC
A
PWM
2
10nF
TP8
RS-669-4005
HIG
H_SID
E
L1WE-C
BF
R39K11%
CN
_CN
T
11
10nF10nF
LOW
_SIDE
L6
TP3
TP40
L5
UAR
T_TX
L3
C4
GPIO
1[0]/PWM
[0]4
S_CH
0
3
GN
D
DALI_rx
U1
TP38
S_CH
0
PWM
3
GN
D
WE-C
BF
A-0-10V
STLUX385A
VCC
GN
D
D1
TP43
TP47
U19
JP5
FREQ
J1
I2C_scl/D
IGIN
[5]
C67
PFC_PW
M
UAR
T_RX
6.8nF
PFC_C
USE
VCC
PFC_O
PTI
PWM
5
UAR
T-I/F
TP9
R114
1
GPIO
1[1]/PWM
[1]5
GN
D
SW1
100nF
1
A-0-10V
3234AD
CIN
[4]35
DALI_rx
GN
D
15
NR
ST
GN
D
PFC_BU
S_SENSE
PWM
2_O
TP21
2
GN
D
HIG
H_SID
E
GN
D3
VDD
DIG
IN[2]
728 24C
PP[3]25
TP18
R2
VCC
A
R96150K
WE-C
BF
RED
AD_3V3
TP19
19G
PIO1[3]/PW
M[3]
PFC_M
IN
ADC
IN[7]
WE-C
BF
GN
D
1K
168Pfc
ADC
IN[5]
R116
1K
AD_14V
FREQ
TP10
LLC_C
N
R9712K
UAR
T_RX
GPIO
0[3]/I2C_scl/H
SEOscIn
1
14
Output
S_CH
0
FREQ
R103
VSS
ADC
_VIN
13
STLM20W
87F
5
DIG
IN[3]
17
ADC
_VIN
PWM
5
C1
PFC_BU
S_SENSE
D2
GN
D
TP45
1K
GR
EEN
AD_3V3
680pF
R1C
PP3
GN
D
RESn
TP5
10K
UAR
T_TX
GN
D
PFC_M
IN
10nF
C80
ADC
IN[3]
36C
N_C
NT
LOW
_SIDE
CLO
SE 2-3
2
PFC_ZC
D
GPIO
0[0]/UAR
T_TX/I2C_sda
GPIO
1[5]/PWM
[5]
DALI_tx
GN
D
GPIO
1[4]/PWM
[4]C
PP[2]C
PM3
26
TP23
A-0-10V
I2C_sda/D
IGIN
[4]
Near STLux385 pin 37
Near STLux385A pin
VCC
PWM
2
R9912K
S_CH
0
TP41
X1
WE-C
BF
R104
C87
C5
DIG
_CH
4R
ESn
VD_14
2
TL1015
UAR
T_TX
GN
DVC
C
GN
D
R82
HIG
H_SID
E
TP20
GN
D
21
Output
GPIO
0[2]/I2C_sda/H
SEOscO
ut
VCC
PFC_BU
S_SENSE
PFC_C
USE
TP37
FAULT
1
ADC
IN[6]
33
TP6
STEVAL-ILL066V2Schematic diagrams
DB3348 - Rev 1 page 4/12
Figure 3. Schematic - PFC and DC/DC zone
6
2
C26
3
RS-700-5380
REF_O
UT
D_C
H0
R115
1
Q10
PWM
2
Digital D
imm
ing
3
RS-700-5380
2
HVG
5
C27
11
R1020R
J4
HIG
H_SID
E
2
RS-334-855
C36
1nF
C78
2KV
R2812K
DIM
M
R29
1
D45
P1GN
D
100nF
RS-751-1119
S_A0
1
HB
3
VCC
6
220n
2KV
SGN
D
1
400V
LVG
SGN
D
100nF
D12STTH
3R06
R37
2R4
VSEC
D7
B6S-E3/80
BAV102
RESO
NAN
T STAGE
S_A1
RS-751-1119
400V
9
SGN
D0
LOW
_SIDE
1
TSLETD3402 10
1
2
STD13N
60M2
GN
D
P1GN
D
BAT54J
D_C
H0
SELV ISOLATED
ZON
E 1
ADC
-3
CPP-3
OVP
Center G
ND
point
1A@100V out
0.5A@200V out
Not m
ounted
C28
150nF275Vac
3.9K
R36
2R4
LLC_C
N
GN
DP1G
ND
3
S_A0
350VR
34220R
S_CH
0
1
D41
MM
SZ5V1T1GVSEC
GN
D
1
4
HIG
H_SID
E
C81
150nF275Vac
57K4
GN
D
3
SGN
DSG
ND
1LIN
T1
LLC_C
N
D13
B6S-E3/80
1
12
C37
1nF
4
2L6388ED
8
680pF1M
1
L9
P1GN
D
SGN
D
Q11
5
6
+-
S_A0
RS-721-6303
RS-334-855
RS-721-6303
D14M
MSD
4148T1G12
10uF
TLLE20D01
2
220uH
3CurSens
STD13N
60M2
LOW
_SIDE
GN
D
VBOO
T
4
CH
0
11
STTH3R
06D432
S_A1
VD_14
GN
D
R3010R
2
R93
REF_O
UT
1% 1W
P1GN
D
GN
D
S_A1
R2710R
1% 1W
D34
C79
-+
4+
C30
R88
1M
1
7
8
2
VD_14
U10
D37STTH
3R06
3
S_A1PW
M2
10uF
SGN
D0
Not m
ounted
D10STTH
1L06
C29
+
GN
D
5.1V 0.25W
STTH3R
06D422
VSEC
2
350V
2H
IN
SGN
D0
5
R9256K
C34
OU
T
7
S_A0
SGN
D
PWM
2
2
100nF
1
T2
P1GN
D
P1GN
DD
11MM
SD4148T1G
GN
D
STEVAL-ILL066V2Schematic diagrams
DB3348 - Rev 1 page 5/12
Figure 4. Schematic - PSR-ZVS stage
1KV
GN
D
C46
Center G
ND
star point
Option R
S-736-1210
Zone without G
ND
area, only wire
400V
PFC_ZC
D
C58
1uF
C47
+
450V
2
22nF
FB4
BYPASSC
61
GN
D
33K
TP31
R58
FUSE4A
1
3LIM
J8
0R39
2M2
100p N.M
.
D33
HS1
PGN
D
GATE_PW
M5
PFC_PW
M
2
9
HEAD
ER 3
TP25
RIN
G-1M
MPG
ND
RS-699-7571
PGN
D
GN
D
C44
220p
C88
470nF
2M2
STF18N60M
2
GN
D PGN
D
2
R432M
2
U12
+
3
4O
UT
C53
L10
D281N
4007PFC
_OU
2 T1
WE-C
BF
1.5nF
R55
10R N
.M.
C84
XREF
OL
6
1
D26LL4148
P400V
R53
GND
GN
D
C57
150nF
12
3
2
5
R5710R
R64
VD_14
VCC
D27
5.6V N.M
.
Option D
K-495-2787-ND
Center G
ND
point
R412M
2
PFC_BU
S_SENSE
10mH
T5
25V
GN
D
R40
RS-289-7070
CO
MP
VIPer06XS
GN
DPG
ND
68K N.M
.
R46
18K
VD_14
+
PFC_ZC
D
305Vac
R52
C49
C48
C89
47uF N.M
.
C62
305Vac
8
N.M
.
PGN
D
R6027K R
59
+
GN
D
350VR
S-699-7512
PFC_ZC
D
GN
D
TP24
330K
1 D25STTH
5L06
VCC
2
18K
R422M
2
3.3VN
ear 12V
ADC
-7
ADC
-0C
PP-0
CPP-2
DIG
IN2
V_PFC
4
330K
GN
D
CLO
SE
R47
2M2
3
DR
AIN
5
2
C85
F1
TP46
1
D231N
4007
R61
+
429uH
GN
D
100nF
100nF
C59
+-
1
10K
PGN
D
1
SHD
N
100nF
R54
4
4
1
VDD
10D
RAIN
1G
ND
VDD
9
L8
GN
D
C40
470nF
1nF
D24
GBU
8K-E3/45R
S-687-5914
GN
D
D31 4
VCC
GN
D
DR
AIN6
PFC_O
UT
1nF
1
PGN
D
C52
V_IN
R44
2R5
100nF
10
400V2.2nF
R50
1nF
GN
D
JP7
GN
D
C51
D30M
MSD
4148T1G12
3.3uF450V
R4510R
N.M
.
C55
1uF
GATE_PW
M5
R62
RS-738-4954
5
ADC
_VIN
2
RIN
G-1M
M
STTH1L06A
100nF
100nF
R65
3
GN
D
5O
H
2
1nF
DR
AIN
ADC
_VIN
R5610K N
.M.
C42
10uFR
S-116-86825V
VIN
TP32
U11
Heatsink
Heatsink for Q
12 and D24
R49
GN
D
C65
RS-669-4005
C60
V_IN
RS-763-9557C
56
GN
D
1
GN
D
1
Q12
1
0R39
Option R
S-434-0352 - 22uF 450V
PFC_PW
M
2
C41
330nF
PFC_C
USE
V_PFC
8
C43
22uF
C39
PGN
D
RS-634-7197
+
VD_14
GN
D
1
RS-686-9013
5
T6
305Vac
12K
100nF
1
EARTH
U13LK112M
33TR
22uF10V
PFC_BU
S_SENSE
PFC_C
USE
C63
2
330K
C54
10K
Now
is 12V
2.2mH
PM8841D
IN3
DR
AIN7
RV1
B72210
GN
D
100p
123
RV2
PGN
D
+
2
D32
16V
25V
R481K
STTH1L06A
R67
STEVAL-ILL066V2Schematic diagrams
DB3348 - Rev 1 page 6/12
Figure 5. Schematic - digital dimming stage
GND
68K
ISO1
FOD817AS
J3
XREFOL
6
1
DALI_gnd
A-0-10V
OH5
10uF
RS-808-8799
4DALI_vcc
0-10V
2
3
F-97075904
1
DALI
R8924K
R18
Flood Zone 2 with DALI_gnd signal
ISOLATED ZONE 3
3
RS-700-5380
R2268K
DALI_rxR16
VCC
-+
This part of sheet is mounted only when 0-10V I/F is used
1
1
Q3
1nF-N.M.N.M.
R15
100nF
68K
R1061.2K
1
0-10V INTERFACE
FREQ
This part of sheet is mounted only when DALI I/F is used
R94680R
C15
A-0-10V
1nF3 2
GND
1R91510R
R17
ISOLATED ZONE 2
18K
2
GND
D3
2
Q1
RT1PTC
U16
2
DALI INTERFACE
4.7K
C71
U3B6S-E3/80
12V
6
4
1
BC857C
2
VD_14
2
R191R
C731nF4KV
1
C72
GND
1.2K
2
4
R21
ISO2
TRAFO
6
24
5.6V
D38
1
LL41481 t
LL4148
1
3
STN93003
VCC
R1058.2K
2
R20
2
C16
STN1HNK60
C70
2
100nF
3
GND
Q2
1
4
DALI_tx
GND
PGND
1
RS-738-2504
T7
3
VCC
BAT54J
J9
D39
390R
D44
3
VD_14
PM8841D
IN3
3
1
PC357N14J00F
1
2
VDD
4
D40
4.3K
R90
STEVAL-ILL066V2Schematic diagrams
DB3348 - Rev 1 page 7/12
Figure 6. Schematic - THD optimizer
STEVAL-ILL066V2Schematic diagrams
DB3348 - Rev 1 page 8/12
Figure 7. Schematic - DALI and 0 - 10 interfaces
BC857CW
R761K
R7512K
5
ISOLATED ZONE 3
TX
R78
RS-714-0199
2
OPTIONSERIAL TTL INTERFACE
2
RS-714-01993
UART_RX_PC
VCC
GND_SER
U14
Q13
ACPL-M61L-000E
5UART_RX_PC
ACPL-M61L-000E
R71
1%
VCC
UART_TX_PC
U15
1%
3
6
3
63
RX
1
1
4
4BC857CW
+
UART_RX
1
UART_TX
2.2K1%
1
C751uF10V
GND_SER
VCC_SER
VCCUSB-UART
UART_TX_PC
This sheet is mounted only when UART I/F is used (only R75 is always mounted)
VCC_SER
Q14
12K1%
R74
GND
R7712K
USB_UART
GND_SER
2.2K1%
R721K1%
GND
VCC_SER
Figure 8. Schematic - serial interfaces
PFC_MINPFC_CUSE
10nF
U18
VCC_TH
R10016K
GND
GND
TS3021ICT
GND
220R
5
VCC_TH
2
GND
VCC_TH
VCC_TH
C83
PFC_MIN
RS-669-4005
C82
PFC_CUSE
4
VCC
3
100nF
R101
1
L11
WE-CBF
-
+
STEVAL-ILL066V2Schematic diagrams
DB3348 - Rev 1 page 9/12
Figure 9. Schematic - USB interfaces
TXD
VCC_SER
GPIO1
15
GND_SER
GND_SER
R110
24AVCCRXD
USBDP
1
C95
UART_RX_PC
OSCI
USBDM10K
17
TXD
10NF
47PF
3
USB
DP
J47
GPIO3
DSR#
1KR113
VBUS 2D-
10104110-0001LF
3D+
123456
R111
R10822R
R107
C96
GND_SER
MICRO USB
UART_RX_PC
VCC3O
USBDM
RTS#4
RESET#
GND18
28
UART_RX_PC
GND_SER
GND#78
FT232R
1TXD
23
4ID
0RR117
VCC5I
C94
UART_TX_PC
If use J47: remove R117, R111, R112, R109, R110
C90
19DCD#
10
R109
GND_SER
6RI#
12
U20
CBUS3
VCC_USB
GND_SER
330R
DTR#
GND_SER
GND_SER
GPIO2
UART_TX_PC
25AGND
10K
SH2
13
7
VCC_SER
100nF
D47
YELL
OW
2
47PF
14
GND_SER
330RTAB1
GND_SER
GND_SER
VCC_SER
L12
SLEEP#
120R
VCC_SER
VCC3I
5GND
Micro USB - B type Receptable
GND_SER
CON-1x6
22GPIO0
10UFC91
C92
USB
DM
SH1
TAB2
11CTS#
21GND#21
20
27
26TEST
VCC_USB
100nF
R1120R
C93
VCC_SER
HSM
Y-C
170100nFUSBDP
If use J48: mount R117, R111, R112, R109, R110 (default)
GND_SER
RXD
RXD
UART_TX_PC
VCCIO5
OSCO
9
VCC3O16
Micro USB
J48
STEVAL-ILL066V2Schematic diagrams
DB3348 - Rev 1 page 10/12
Revision history
Table 7. Document revision history
Date Version Changes
09-Mar-2018 1 Initial release.
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STEVAL-ILL066V2
DB3348 - Rev 1 page 12/12