10 up suzuki kizashi grille installation manual carid

6

Upload: enthonytopmak

Post on 09-Apr-2018

226 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: 10 Up Suzuki Kizashi Grille Installation Manual Carid

8/8/2019 10 Up Suzuki Kizashi Grille Installation Manual Carid

http://slidepdf.com/reader/full/10-up-suzuki-kizashi-grille-installation-manual-carid 1/5

Page 2: 10 Up Suzuki Kizashi Grille Installation Manual Carid

8/8/2019 10 Up Suzuki Kizashi Grille Installation Manual Carid

http://slidepdf.com/reader/full/10-up-suzuki-kizashi-grille-installation-manual-carid 2/5

7. Use a heat gun on the reverse side of the factory chromesection to heat the double faced tape retaining the grilleemblem. Once the chrome starts to wrinkle, the emblemis ready for removal.

9

7

5. Pull the grille towards you at the top to expose the retain-ing tabs on the left and right sides of the grille. Insert aflat blade screwdriver inbetween the bumper cover andthe tab and twist to release the side mounting tabs.

6. Once the clips release, pull the grille straight out toremove it from the bumper cover (not shown).

2 Copyright © 2010 by E&G Classics, Inc.

8

5

8. Once the tape has softened, insert a plastic tool or body putty spreader underneath the emblem and pry it from thefactory grille. DO NOT USE A M ETAL TOOL OR SCREWDRIV-ER AS YOU WILL DAMAGE THE EM BLEM.

9. Remove any factory double faced tape from the back of thefactory grille emblem. Install the supplied .045” x .250” dou-ble faced tape to the back of the factory emblem as shown.

10.  Align the suppliedemblem mounting plate to the back of the taped factory emblem once the tape backing hasbeen removed. Press firmly to set the tape.

***** EMBLEM INSTALLATION *****Align the emblem assembly onto the mesh and install itusing the supplied large black plastic washers, #10 S.S.lock washers and #8-32 S.S hex nuts (not shown).

10

4. Insert a flat blade screwdriver inbetween the bumpercover and the grille mounting tabs and twist to releasethe tabs across the top of the grille.

4

9

Page 3: 10 Up Suzuki Kizashi Grille Installation Manual Carid

8/8/2019 10 Up Suzuki Kizashi Grille Installation Manual Carid

http://slidepdf.com/reader/full/10-up-suzuki-kizashi-grille-installation-manual-carid 3/5

16.  Measure and mark the top center of the bumper cover.17.  Cut out and align the suppliedupper grille upper hole

location template and tape it into place (as shown).18.  Use an awl or similar pointed tool to mark the hole loca-

tions on to the bumper cover. Untape the template, flip

it over and mark the opposite side.

15

15.  Align thelower mesh grille assembly into place andcheck the angle of the studs. If the grille sits too high,bend the studs until the grille is centered in the opening.Pull down on the bottom of the bumper cover andinstall the supplied black plastic washers and a #8-32ESNA half nuts onto the lower mounting studs. Tightenonly until the washers no longer rotate but DO NOT

OVERTIGHTEN. Overtightening will indent the surroundat the stud locations. Once the grille is tightened, rein-stall the lower pan and remove the masking tape aroundthe grille opening.

3 Copyright © 2010 by E&G Classics, Inc.

12

11

13

IMPORTANT!The exposed edges of the stainless steel grilleand mesh can be extremely sharp. Please han-

dle with care.

12. Install the supplied black cap plugs over the bottommounting studs once the closed ends are cut off.

13.  Use masking tape to tape around the edge of thegrille opening.

11.  Remove the preinstalled balck cap plugs. Align the meshsection to the lower grille surround, then use a smalldeep socket and an extension and slip it down over the bottom studs and bend them towards the top of thegrille. Approximate bend angle is 15 to 20 degrees.

14. Raise the vehicle and remove the factory fasteners andremove the lower front pan to install the lower meshgrille.

14

16

18

Page 4: 10 Up Suzuki Kizashi Grille Installation Manual Carid

8/8/2019 10 Up Suzuki Kizashi Grille Installation Manual Carid

http://slidepdf.com/reader/full/10-up-suzuki-kizashi-grille-installation-manual-carid 4/5

19.  Repeat the procedure for theupper grille lower holelocation template.

19

20. Use a 3/16” drill bit to drill through the marks madeacross the top of the bumper cover.

22. Align the upper mesh grille into place, making sure allfour (4) lower mounting pins fit down into the slotsdrilled in the bumper cover.

23.  Thetop mounting plate tabs must fit inside the slots inthe factory bumper cover. Push down on the tabs whilelifting up on the bumper cover to properly align the tabs, starting with the inner tabs and working towardsthe sides of the grille.

23

24. With the tabs engaged in the bumper cover slots,remove any protective tape that could get caughtbehind the upper mesh grille surround. Peel the tapeback over its self to minimize brakeage.

21. Use a 1/8’ drill bit to drill through the marks made in thelower grille opening. Use the drill bit to connect theholes, creating a mounting slot.

21

22

20

24

Copyright © 2010 by E&G Classics, Inc.

Page 5: 10 Up Suzuki Kizashi Grille Installation Manual Carid

8/8/2019 10 Up Suzuki Kizashi Grille Installation Manual Carid

http://slidepdf.com/reader/full/10-up-suzuki-kizashi-grille-installation-manual-carid 5/5