10 tips for tuning of pid loops

39
8/17/2019 10 Tips for Tuning of PID Loops http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 1/39 www.eit.edu.au 10 Tips for Tuning of PID Loops By Steve Mackay

Upload: lalvith04

Post on 06-Jul-2018

242 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 1/39

www.eit.edu.au

10 Tips for Tuningof PID Loops

By

Steve Mackay

Page 2: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 2/39

www.eit.edu.au

Page 3: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 3/39

www.eit.edu.au

Page 4: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 4/39

www.eit.edu.au

Objectives of Tuning (1)

Page 5: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 5/39

www.eit.edu.au

Objectives of Tuning (2)

Page 6: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 6/39

www.eit.edu.au

! " # $ "

Other Aspects of Tuning (3,4,5)

Page 7: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 7/39

www.eit.edu.au

Page 8: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 8/39

Page 9: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 9/39

www.eit.edu.au

% & "

% # '&

% '$ ( "

)% ) "

"

( " "

Steps of Open Loop Tuning

(Reaction Curve)

Page 10: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 10/39

www.eit.edu.au

Open Loop Tuning Method (2)

Page 11: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 11/39

www.eit.edu.au

& )

& )

& * )

( )=

×

OP

N L

%

( )= ××

= ×

0 9

3

. %

int

OP N L

T L

( )= ×

×= ×

= ×

12

2

0 5

. %

.

int

OP N L

T L

T Lder

K C

K C

K C

Reaction Curve Calculations

Page 12: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 12/39

www.eit.edu.au

+ , " " - " "+

* * "+ '$ " " ". /01 + $ $. " - 2 *

+ "

Continuous Cycling - Ziegler & Nichols

Page 13: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 13/39

www.eit.edu.au

P-only for Continuous Cycling

Method

Page 14: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 14/39

www.eit.edu.au

Reaction Curve Method (Ziegler & Nichols)

# 3 " "

" 4

". " /01

5 " " 6%

Page 15: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 15/39

www.eit.edu.au

% & " & " .

% & " 7(( 8 5 & &96% ) % " &

!% * $ - " ".":% ) " "

Continuous Cycling Method

Page 16: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 16/39

Page 17: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 17/39

www.eit.edu.au

First Order Lag

Page 18: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 18/39

www.eit.edu.au

First Order Lag Response Curve

Page 19: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 19/39

www.eit.edu.au

9 " "." %%%%

" %%%$ " "" $

$; "

Damped Cycling Method

Page 20: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 20/39

www.eit.edu.au

Damped Oscillation DecayRatio

Page 21: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 21/39

www.eit.edu.au

% & " & "% & " 7(( 8 5 & &96% ) % * $ - " %

!% < .:% ) " "

Steps of Damped Cycling Method

7 ") & &

Page 22: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 22/39

www.eit.edu.au

) & &

7

"

5d6 %%% 0%! "" $

Page 23: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 23/39

www.eit.edu.au

& )

& * )

( )T

P Rd d int .

1 2 R

P

pd

u=

( )

( )T

P R

T P R

d d

der d d

int =

×

2

8

- $. ; %%%%%

Calculate Tuning Constants

Page 24: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 24/39

www.eit.edu.au

9 " "."

= 5 6

Tuning for NO Overshoot on Start-up

Page 25: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 25/39

www.eit.edu.au

" ".", & * "

K K T

P

T P

C U

U

der U

= ×

=

=

0 2

3

2

.

int

Formula for NO Overshoot on Start-up

Page 26: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 26/39

www.eit.edu.au

9 " "."

" .

Tuning for SOME Overshoot on Start-up

Page 27: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 27/39

www.eit.edu.au

" "."

, & * "

K K

T P

T P

C U

U

der U

= ×

=

=

0 33

2

3

.

int

Formula for Some Overshoot on Start-up

Page 28: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 28/39

www.eit.edu.au

Page 29: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 29/39

www.eit.edu.au

Page 30: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 30/39

Page 31: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 31/39

www.eit.edu.au

Page 32: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 32/39

www.eit.edu.au

Long ProcessLong Process DeadtimeDeadtimein Closed Loop Control &in Closed Loop Control &

The Smith PredictorThe Smith Predictor

Page 33: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 33/39

www.eit.edu.au

Page 34: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 34/39

www.eit.edu.au

Illustration of a long conveyor system giving anexcessive deadtime to the control loop

Page 35: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 35/39

www.eit.edu.au

Page 36: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 36/39

www.eit.edu.au

> ) " $

< . $ . #

Choice of Tuning Constant (1)

Page 37: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 37/39

www.eit.edu.au

, ) "

" .

< $

Choice of Tuning Constants (2)

Page 38: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 38/39

www.eit.edu.au

< ) . ; " .

< "# . $ " "

TCPV

SP

T2

O utlet

Inlet

Choice of Tuning Constants (3)

Page 39: 10 Tips for Tuning of PID Loops

8/17/2019 10 Tips for Tuning of PID Loops

http://slidepdf.com/reader/full/10-tips-for-tuning-of-pid-loops 39/39

www.eit.edu.au