10- rec 001 and masterbatches
TRANSCRIPT
Confidential
Product Stewardship
Masterbatches Division
Rolf Gasser
IMDSPolymeric Sub-Materials
Rolf Gasser, Product Stewardship, Masterbatches Division (Copyright Clariant. All rights reserved.)
Table of contents
Slide 2
IMDS
Clariant MB Quick Overview IMDS related
What is a Masterbatch/Concentrate
Exemptions applied for sub-materials as per Rec. 010
From Create Tips - Materials
Exemptions applied for sub-materials as per latest review of Rec. 001
Example of thermoplastic sub-material
Complaint missing norm
Proposals
Norm: Definition Gap for sub-materials
Rolf Gasser, Product Stewardship, Masterbatches Division (Copyright Clariant. All rights reserved.)
Clariant MB Quick OverviewIMDS related
Slide 3
IMDS
� Clariant BU Masterbatches started IMDS in 2003 as one global coordination
centre in Ahrensburg, Germany
� Establishing proven procedures and gaining excellent knowledge
� Since then more than 12000 data sets operated ( new entries, new versions )
� Appr. 99 % of these entries represent sub-materials equal masterbatches of
different kind.
� Few pre-coloured compounds ready-to-use
� First in supply chain
Slide 3
Rolf Gasser, Product Stewardship, Masterbatches Division (Copyright Clariant. All rights reserved.)
What is a Masterbatch/Concentrate
Slide 4
IMDS
� Highly concentrated colourants and/or additive systems encapsulated in a polymeric matrix.
Loading of active ingredients ( non-polymeric ) up to 75 %.
� No chemical reaction according to a + b = c
� All components still present but bounded and formed into eg. granules according to
a + b = ab
� Masterbatches are used at low concentrations to achieve specific properties in plastic
articles. MB are typically added up to 2 % into final article
� Typical application as - Colourants
- AO-Stabilisers
- Foaming agents
- Antistatik agents
- [Flame retardants]
Slide 4
Symbol
Color Masterbatch
Additive Masterbatch
Rolf Gasser, Product Stewardship, Masterbatches Division (Copyright Clariant. All rights reserved.)
Exemptions applied for sub-materialsas per Rec. 010
Slide 5
IMDS
� Other materials (submaterials) under plastics materials usually are masterbatches or concentrates
(basic polymers with colorants/pigments, flame retardants, etc.), most of them are normally used in
materials in amounts of 1 to 5%. The substances contained in these types of submaterial thereby are
typically diluted to a level of 0.5 to 3% in the final material. If a plastics material consists of sub-
materials any restrictions on the declaration as described in IMDS 001 shall only apply to the final
material composition. Restrictions on the declaration as described in IMDS001 do not apply to
submaterial datasheets (e.g.there is no restriction on the amount of the generic term ‚colorants’ in a
masterbatch datasheet). Limits for the declaration of basic substances from the declarable substance
list do apply also to submaterials.
� The plastics material name shall be chosen from the ISO 1043-1. Preferably the symbol from ISO 1043-
1 should be used as a name. A submaterial name shall be descriptive (e.g. ‘masterbatch’) in such a way
that it cannot be confused with a material.
Slide 5
Rolf Gasser, Product Stewardship, Masterbatches Division (Copyright Clariant. All rights reserved.)
From Create Tips - Materials
Slide 6
IMDS
Slide 6
Rolf Gasser, Product Stewardship, Masterbatches Division (Copyright Clariant. All rights reserved.)
Exemptions applied for sub-materialsas per latest review of Rec. 001
Slide 7
In Thermoplastics, it is possible to have sub-materials. These sub-materials are
usually masterbatches or concentrates (basic polymers with colorants/pigments,
flame retardants, etc.). Sub-materials are normally used in materials in amounts
of 1 to 5%. Consequently, the substances contained in these types of sub-
materials are typically diluted in the top-level material to a level of 0.5 to 3%. If a
thermoplastic material consists of sub-materials, any restrictions concerning the
substance ranges and sum of wildcards and confidential substances do not apply
to the sub-materials, but are calculated with regard to the topmost material level
(cf. IMDS 001, Rule 5.1.A and fig. 7, p. 24).
� Only left: Sum of confidentials substances may exceed 10 %
� What about norms, standard and symbol ?
Slide 7
IMDS
Rolf Gasser, Product Stewardship, Masterbatches Division (Copyright Clariant. All rights reserved.)
Norm: Definition Gap for sub-materials
Slide 8
Masterbatches are typically classified as 5.1b unfilled thermoplastic, not perfect
but suits best.
Slide 8
IMDS
Rolf Gasser, Product Stewardship, Masterbatches Division (Copyright Clariant. All rights reserved.)
Example of thermoplastic sub-material
Slide 9
IMDS
Slide 9
Rolf Gasser, Product Stewardship, Masterbatches Division (Copyright Clariant. All rights reserved.)
Complaint missing norm
Slide 10
IMDS
.
Slide 10
Rolf Gasser, Product Stewardship, Masterbatches Division (Copyright Clariant. All rights reserved.)
Proposals
Slide 11
IMDS
I. Revision and completion of Rec. 001 or Rec. 001a
II. Appointing working group to rephrase related chapters
III. Summarising any exemption in one resp. chapter avoiding too many cross-
references.
IV. Publishing by means of Newsletter
V. FAQs
Slide 11
Confidential
Product Stewardship
Masterbatches Division
Rolf Gasser
Thank you for your kind attention !
Confidential
Product Stewardship
Masterbatches Division
Rolf Gasser
Back upPolymeric Sub-Materials
Rolf Gasser, Product Stewardship, Masterbatches Division (Copyright Clariant. All rights reserved.)
Faurecia, I
Slide 14
IMDS
Slide 14
Rolf Gasser, Product Stewardship, Masterbatches Division (Copyright Clariant. All rights reserved.)
Faurecia, II
Slide 15
IMDS
Slide 15