1. what is supply chain

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    Designing a customer pleasing

    product is an art

    Building the product is, to a largeextent, science

    Moving the product from design tothe customer is management

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    What is supply chain Historical perspective

    Objective of supply chain

    Decision phases in supply chain Process view of supply chain

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    Supply Chain refers to completechain in flow of information,material, funds & services from

    suppliers, inside the firm, towarehouses and till delivery tocustomers along both directions

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    In other words Supply Chain

    is the picture that describeshow organizations(suppliers, manufacturers,

    distributors, and customers)are linked together asviewed from a company

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    Suppliers

    Inputs

    Suppliers

    ServiceSupportOperations

    Transformation

    Manufacturing

    LocalServiceProviders

    Localization

    Distribution

    EndCustomers

    Output

    Customers

    Services

    Supply Networks

    Manufacturing

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    RELATIONSHIPOF TASKS

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    THE TYPICAL SUPPLY CHAIN

    SuppliersT1,T2,T3

    Manufacturers Warehouses &Distribution Centers

    Customers

    Material Costs

    TransportationCosts

    TransportationCosts Transportation

    CostsInventory CostsManufacturing Costs

    Plan Source Make Deliver Buy

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    HISTORYOF SUPPLY CHAIN

    MANAGEMENT

    1960s Sourcing, Inventory Management,Cost Control

    1970s - MRP & BOM - Operations Planning

    1980s - MRPII, JIT - MaterialsManagement, Logistics

    1990s - SCM - ERP -Integrated

    Purchasing, Financials, Manufacturing,Order Entry

    2000s - Optimized Value Network withReal-Time Decision Support; Synchronized

    & Collaborative Extended Network

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    Supply Chain Management istotal systems

    approach to managing the entire flow ofinformation, materials, funds and servicesfrom raw-material and component

    suppliers through factories andwarehouses to retail store and back tomeet real needs of the end customer

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    S C

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    SUPPLY CHAIN

    MANAGEMENT APPROACH

    Three items flow through supply chain: Information

    Money

    Materials

    Three areas of decision-making:

    Materials

    Processes

    Logistics

    Two types of tools:

    Information Technology

    Operational Analysis

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    SUPPLY CHAIN MANAGEMENT

    KEY ISSUES

    ISSUE CONSIDERATIONS

    Network Planning Warehouse locations and capacities Plant locations and production levels

    Transportation flows between facilities to minimize cost and time

    Inventory Control How should inventory be managed?

    Why does inventory fluctuate and what strategies minimize this?

    Supply Contracts Impact of volume discount and revenue sharing Pricing strategies to reduce order-shipment variability

    Distribution Strategies Selection of distribution strategies (e.g., direct ship vs. cross-docking)

    How many cross-dock points are needed?

    Cost/Benefits of different strategies

    Integration and Strategic

    Partnering

    How can integration with partners be achieved?

    What level of integration is best? What information and processes can be shared?

    What partnerships should be implemented and in which situations?

    Outsourcing & ProcurementStrategies

    What are our core supply chain capabilities and which are not?

    Does our product design mandate different outsourcing approaches?

    Risk management

    Product Design How are inventory holding and transportation costs affected by

    product design? How does product design enable mass customization?

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    OBJECTIVEOF SCM

    Objective of SCM is to maximiseoverall value generated

    Effective SCM involves managementof supply chain assets, products,information, funds & services to

    maximise total supply chain surplus

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    DECISION PHASESINA

    SUPPLY CHAIN

    Supply chain strategy: how tostructure supply chainchainsconfiguration, resource allocation and

    processes each stage will perform toincrease supply chain surplus

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    DECISION PHASESINA

    SUPPLY CHAIN(CONTD. 1)

    Supply chain planning: includes

    demand forecasting, finalisingsupply network, inventory levels,and timing & size of marketpromotions, defining operationalpolicies and fine tuning actions tomitigate uncertainties of demand,exchange rate & competition

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    DECISION PHASESINA

    SUPPLY CHAIN(CONTD. 2)

    Supply chain operation: individualcustomer order is focus ofproduction planning, shippingschedule & mode, inventory andplace replenishment orders withpractically nil uncertainty

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    PROCESS VIEWSOF SUPPLY

    CHAIN

    Cycle View supply chainprocesses are divided into a seriesof cycles each performed at the

    interface of two successive stagesof a supply chain

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    WHY IS SCM DIFFICULT?

    Uncertainty is inherent to every supplychain Travel times

    Breakdowns of machines and vehicles Weather, natural catastrophe, war

    Local politics, labor conditions, border issues

    The complexity of problem to globallyoptimize a supply chain is significant Minimize internal costs

    Minimize uncertainty

    Deal with remaining uncertainty

    Plan Source Make Deliver Buy

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