1. what is supply chain
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Designing a customer pleasing
product is an art
Building the product is, to a largeextent, science
Moving the product from design tothe customer is management
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What is supply chain Historical perspective
Objective of supply chain
Decision phases in supply chain Process view of supply chain
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Supply Chain refers to completechain in flow of information,material, funds & services from
suppliers, inside the firm, towarehouses and till delivery tocustomers along both directions
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In other words Supply Chain
is the picture that describeshow organizations(suppliers, manufacturers,
distributors, and customers)are linked together asviewed from a company
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Suppliers
Inputs
Suppliers
ServiceSupportOperations
Transformation
Manufacturing
LocalServiceProviders
Localization
Distribution
EndCustomers
Output
Customers
Services
Supply Networks
Manufacturing
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RELATIONSHIPOF TASKS
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THE TYPICAL SUPPLY CHAIN
SuppliersT1,T2,T3
Manufacturers Warehouses &Distribution Centers
Customers
Material Costs
TransportationCosts
TransportationCosts Transportation
CostsInventory CostsManufacturing Costs
Plan Source Make Deliver Buy
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HISTORYOF SUPPLY CHAIN
MANAGEMENT
1960s Sourcing, Inventory Management,Cost Control
1970s - MRP & BOM - Operations Planning
1980s - MRPII, JIT - MaterialsManagement, Logistics
1990s - SCM - ERP -Integrated
Purchasing, Financials, Manufacturing,Order Entry
2000s - Optimized Value Network withReal-Time Decision Support; Synchronized
& Collaborative Extended Network
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Supply Chain Management istotal systems
approach to managing the entire flow ofinformation, materials, funds and servicesfrom raw-material and component
suppliers through factories andwarehouses to retail store and back tomeet real needs of the end customer
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S C
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SUPPLY CHAIN
MANAGEMENT APPROACH
Three items flow through supply chain: Information
Money
Materials
Three areas of decision-making:
Materials
Processes
Logistics
Two types of tools:
Information Technology
Operational Analysis
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SUPPLY CHAIN MANAGEMENT
KEY ISSUES
ISSUE CONSIDERATIONS
Network Planning Warehouse locations and capacities Plant locations and production levels
Transportation flows between facilities to minimize cost and time
Inventory Control How should inventory be managed?
Why does inventory fluctuate and what strategies minimize this?
Supply Contracts Impact of volume discount and revenue sharing Pricing strategies to reduce order-shipment variability
Distribution Strategies Selection of distribution strategies (e.g., direct ship vs. cross-docking)
How many cross-dock points are needed?
Cost/Benefits of different strategies
Integration and Strategic
Partnering
How can integration with partners be achieved?
What level of integration is best? What information and processes can be shared?
What partnerships should be implemented and in which situations?
Outsourcing & ProcurementStrategies
What are our core supply chain capabilities and which are not?
Does our product design mandate different outsourcing approaches?
Risk management
Product Design How are inventory holding and transportation costs affected by
product design? How does product design enable mass customization?
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OBJECTIVEOF SCM
Objective of SCM is to maximiseoverall value generated
Effective SCM involves managementof supply chain assets, products,information, funds & services to
maximise total supply chain surplus
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DECISION PHASESINA
SUPPLY CHAIN
Supply chain strategy: how tostructure supply chainchainsconfiguration, resource allocation and
processes each stage will perform toincrease supply chain surplus
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DECISION PHASESINA
SUPPLY CHAIN(CONTD. 1)
Supply chain planning: includes
demand forecasting, finalisingsupply network, inventory levels,and timing & size of marketpromotions, defining operationalpolicies and fine tuning actions tomitigate uncertainties of demand,exchange rate & competition
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DECISION PHASESINA
SUPPLY CHAIN(CONTD. 2)
Supply chain operation: individualcustomer order is focus ofproduction planning, shippingschedule & mode, inventory andplace replenishment orders withpractically nil uncertainty
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PROCESS VIEWSOF SUPPLY
CHAIN
Cycle View supply chainprocesses are divided into a seriesof cycles each performed at the
interface of two successive stagesof a supply chain
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WHY IS SCM DIFFICULT?
Uncertainty is inherent to every supplychain Travel times
Breakdowns of machines and vehicles Weather, natural catastrophe, war
Local politics, labor conditions, border issues
The complexity of problem to globallyoptimize a supply chain is significant Minimize internal costs
Minimize uncertainty
Deal with remaining uncertainty
Plan Source Make Deliver Buy
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