1 u of m material science seagate design group alan bagwell tony lindert loc nguyen greg rayner...
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U of M Material Science Seagate Design Group
Alan Bagwell
Tony Lindert
Loc Nguyen
Greg Rayner
Industrial Mentor:Dr. Vince Engelkes
Faculty Advisor:Prof. C. Daniel Frisbie
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Outline
Company Overview
Recording Technology
Reader and Writer Elements
Design Project
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Seagate
• Founded in 1979 by Alan Shugart and Finis Conner in Scotts Valley, California.
• Public company in 1981 (NASDAQ: SGAT). • Now traded under NASDAQ: SXT
• World’s leading provider of hard disc drives.– Approximately 54,000 employees in 28 worldwide locations. – Highest market share of hard drive sales; 33% of overall market.– FY2008: 182M drives shipped; revenue of $12.7B
• Shipped billionth drive April 2008• January 5, 2009 – 3.5-inch 7200-RPM drive with an areal
density of 329 Gigabits per square inch.
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Seagate’s Global Presence
Fremont, Milpitas, Santa Clara, Scotts Valley, Sunnyvale, CA
Oklahoma City, OK
Ang Mo Kio, Science Park & Woodlands, Singapore
Bangkok & Korat, Thailand
Minneapolis, MN
Penang, Malaysia
Wuxi, China
Longmont, CO
Springtown, N. Ireland
Shrewsbury, MA
Paris, France
Drives and Components
Regional HQ’s and Sales
Shanghai, China
Tokyo, JapanBeijing, China
Delhi, India Suzhou, China
Taiwan
Design
Customer Support
Amsterdam, Netherlands
Seagate Services Headquarters
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Seagate in Minnesota
Recording Heads OperationSeagate’s internal and principal supplier of recording heads.
BLOOMINGTON, MN
SHAKOPEE, MN
Enterprise Drive DivisionDevelops the largest, fastest and most advanced enterprise disc drives in the world.
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R&D Investment (2008)
361
971
0
250
500
750
1000
Seagate Competitors
WDC
STX
$ Millions
Source: Seagate Market & Competitive Intelligence
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Market Share EstimatesTotal Market
Source: Seagate Market & Competitive Intelligence
WDC26%
TOSH9%
HGST16%
FUJ8%
STX32%
SMG9%
Q4 FY08 132.3M Units
WDC27%
TOSH8%
HGST17%
FUJ7%
STX33%
SMG8%
Q3 FY08 132.3M Units
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Hard Drive Overview
• Platters store data in magnetically oriented grains
• Actuator arm moves the head closer or farther from the platter center
• Head contains reader/writer elements
• Platter spins at up to 15,000 RPM
• Logic board controls motion of actuator
http://en.wikipedia.org/wiki/File:Hard_drive-en.svg
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Platter Construction• Aluminum or glass/ceramic
with metal sputter• Concentric circles divide it into
tracks/cylinders (10,000+)• Radial lines divide it into
sectors (often 63)• Tracks and sectors intersect
to form blocks: typically 512 bytes per block
http://en.wikipedia.org/wiki/File:MagneticMedia.png
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Total Data Capacity
• Data = Heads * Cylinders * Sectors * Bytes
• Amount of platters can be increased
• Data density ultimately comes down to how small the bits can be made before they become unreadable
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Improving Data Density
• Platter materials – thermal considerations– Perpendicular recording (2005) – Giant magnetoresistance (Nobel Prize 2007)
• Actuator head sensitivity
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Actuator Head (“Slider”)
• Actuator head contains read/write elements• Key to increasing data storage density
http://www.pctechguide.com/31HardDisk_Construction.htm
http://www.pctechguide.com/31HardDisk_Construction.htm
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Challenges for the Slider
• Reader element must be made more sensitive in order to read smaller and more densely packed bits.
• Writer, in turn, must be made stronger to compensate for smaller size in order to write smaller bits.
• “Fly height” must be minimized to reduce error
Vince Engelkes, Seagate
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Flying Height
• Flying heights of 10 nm currently achieved (equivalent to 30 average sized atoms).
• If the slider is too close to the surface, surface roughness leads to a decrease in reliability and product life.
• Increasing the flying height leads to performance error.
• Slider held above the disk surface by “Air Bearing”
Air bearing
Suspension
Slider
Vince Engelkes, Seagate
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Fly Height Control
Adaptive Clearance Control•Integrated heating element added to transducer.•In-drive algorithms adjust clearance between the reader/writer elements and disc.
Dr Marcus Mooney, Materials for Electronics, Seagate
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Wafer Process
Wafer Fabrication • Creation of electromagnet uses many processes
• Photolithography• Electro-plating• Vacuum deposition• Vacuum milling• Chemical-Mechanical Polishing (CMP)• Wet etching• Metrology, Inspection & Electrical Test
Magnetic Recording Heads
• Creating a wafer (a group of heads) takes about 700 different manufacturing steps
• 80,000+ recording heads are built on a 200mm wafer
Wafer
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Slider Construction
• Aside from reader/writer fabrication, careful processing of the air bearing components of the slider is essential.
• Air bearings are designed to control the fly height, pitch, roll, head-media spacing, and many other important specifications of the slider.
• Techniques such as ion milling and photolithography are used
Dr Marcus Mooney, Materials for Electronics, Seagate
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Head Materials
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Design Project
• Increase areal density and product life.– Market Need
• More storage space• Reliability• Cheap
– Project Need• Roughness and positioning precision of 2A (currently ~10A).• Possible materials change
– Should not undergo phase changes up to ~250C.– Should not be react with neighboring materials– Similar or better properties
• Reliable: 5+ years of warranties.• Ease of production/fabrication• Cost consideration
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Q&A