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1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California www.robinsonsenterprises.com IEEE/EMC 2004 – Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints- All rights reserved Rev. 6/11/04

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Page 1: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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Transfer Impedance as a Measure of the Shielding of Seams &

EMI Gasketed Joints

Transfer Impedance as a Measure of the Shielding of Seams &

EMI Gasketed Joints

Dr. Brett RobinsonRobinson Enterprises

Chino, California

www.robinsonsenterprises.com

IEEE/EMC 2004 – Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints- All rights reserved Rev. 6/11/04

Page 2: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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Transfer Impedance TheoryTransfer Impedance Theory

“Electromagnetic Leakage via Seams (and Gasketed Joints)” in Shielded Enclosures occurs primarily as a result of currents which cross the seam.

Such crossing cause a voltage to appear on the far side of the seam.

Electromagnetic Leakage via the seam is directly proportional to this (transfer) voltage.

In shielding Theory the seam is characterized in terms of its Transfer Impedance as follows:

ZT = V / JS

ZT = Transfer Impedance of Seam (Ohm-meters)

V = Transfer Voltage (Voltage across Seam)

JS = Density of Current which crosses the Seam (A/m)

Page 3: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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A radiated electromagnetic (EM) force field is generated by the action of driving a current through a wire.

The figure below represents a sending/receiver circuit on a PC card above a ground plane.

L

Figure 1: PC Card TraceFigure 1: PC Card Trace

The EM Wave generated by the signal on the PC card trace is similar to a wave generated by an “electric dipole antenna.” i.e., the impedance of the wave (E/H) is the same.

Page 4: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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The EM Wave generated by an Electric Dipole Antenna is best illustrated using parallel plates as shown below.

Figure 2: Generation of EM WaveFigure 2: Generation of EM Wave

The electrons in the top plate are transferred to the bottom plate by a voltage source.

The field between the plates is called “displacement current” in Amps/m2

The displacement current (in Amps/m) creates an Electromagnetic Wave which consists of an E and H field parallel to the displacement current.

Page 5: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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Figure 3: Wave Impinged on Gasketed JointFigure 3: Wave Impinged on Gasketed Joint

ET ≈ ZT JS /l (V/m)

l = R (meters)

HT ≈ ET /377*2R (A/m)

R < /2

HT = ET/ 377 (A/m)

R ≥ /2

ZT = Transfer Impedance of Joint (Ωm)

JS = Surface Current Density (A/m)conductivebarrier

JS

EIHI ETHT

gasketed joint

JS = HI

R

l

Page 6: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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Figure 4: EMI Gasketed Maintenance CoverFigure 4: EMI Gasketed Maintenance Cover

JS = Current due to Wave

Impinged on Barriere = Voltage across Gasket

= JS ZT

ZT = Transfer Impedance of

Seam or Gasketed Joint (Ωm)

ET ≈ 2e /l V/m)

l ≈ R (meters)

HT ≈ ET /(377*2R) (A/m)

R < /2

HT = ET/ 377 (A/m)

R ≥ /2

Page 7: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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Figure 4: ExampleFigure 4: Example

Let EI = 1000 V/m @ 2 Ghz

HI = 2.65 A/m

JS = 2.65 A/m

ZT = 1mΩ-meters

e = 2.65 x 10-3

2e = 5.3 x 10-3

R = 1 meter

ET ≈ 5.3 x 10-3/ = .0017 V/m

HT ≈ .0017/377 = 4.48 x 10-6 A/m

Value of using Transfer Impedance of a Seam or Gasketed Joint

Page 8: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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Figure 4: Example ContinuedFigure 4: Example Continued

Shielding EffectivenessSE= EI/ET = 1000/.0017

= 5.88 x 105

SE = 20 log (5.88 x 105)= 115 dB

Shielding QualitySQ = ZT / ZW

= 10-3/ 377 = 2.65x 10-6

= 111 dB

Shielding Effectiveness vs. Shielding Quality

Page 9: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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Figure 4: Example ContinuedFigure 4: Example Continued

Let EI = 1000 V/m @ 2 Ghz

HI = 2.65 A/m

JS = 2.65 A/m

ZT = 1mΩ-meters

e = 2.65 x 10-3

= c/f = 3x 108/2x 109 = .15 mc = speed of light

EB ≈ e/l = 2.65x 10-3/ .08 = .0331 V/m

HB ≈ EB /377l HB = .0331(.15)/30.16 ≈ 1. 64x 10-4 A/m

EIHI

l = 8 cm (.08 m)

wire bundle

e

Induced Fields into Inside Maintenance Cover Compartments

Page 10: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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Figure 4: Example ContinuedFigure 4: Example Continued

Let JS = 10,000 A (Lighting Strike)

e = 10,000 x 10-3 = 10 Volts

EB =10/.08 = 125 V/m

Assuming rise time = 10s

HB ≈ 125 /377(.08)

≈ 32 x 103 meters

HB ≈ 131 x 103 A/m

EIHI

l = 8 cm (.08 m)

wire bundle

e

Induced Fields into Wire Bundle due to Lightning Strike

Page 11: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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Input power (from 50 Ω source) comes into the Input connector and is

terminated into a 50 Ω resistor that makes contact with the contact plate.

The Input Current (II) associated with the power flows through the gasket under test and returns to the input source via the base plate.

The voltage drop (Output Voltage

VO) is measured by a 50 Ω receiver attached to the output connector.

Figure 5: Transfer Impedance Test FixtureFigure 5: Transfer Impedance Test Fixture

Page 12: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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Figure 5: Transfer Impedance CalculationsFigure 5: Transfer Impedance Calculations

ZT = (VO/II )LG

ZT = VO – II + LG (dB)

II = VI/50

II = VI – 20log50 (dB)

II = VI –34 (dB)

ZT = VO – [VI-34] + 20log GL (dB)

& VI = 0 (dBm)

ZT = VO + 34 + 20log GL (dB)II = Input Current (Amps)LG = Length of Gasket (m)VI = Input Voltage (dBm)

VO = Output Voltage (dBm)

Page 13: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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Figure 6: Shielding Quality Test DataFigure 6: Shielding Quality Test Data

Nickel Plated

Chem Film Plated

Tin Plated

Tin Plated EMI Gaskets against Plated Aluminum Joint Surfaces

Stainless Steel EMI Gaskets against Plated Aluminum Joint Surfaces

Nickel Plated

Chem Film Plated

Tin Plated

Page 14: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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Figure 6: Shielding Quality Test DataFigure 6: Shielding Quality Test Data

Stainless Steel EMI Gaskets against Nickel Plated Joint Surfaces

Groove Mounted

Flange Mounted

Nickel Plated

Chem Film Plated

Tin PlatedStainless Steel EMI Gaskets against Plated Aluminum Joint Surfaces(repeated)

Page 15: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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Figure 7: Shielding Quality of Various EMI GasketsFigure 7: Shielding Quality of Various EMI Gaskets

Page 16: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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Figure 8: Comparison of Shielding QualityFigure 8: Comparison of Shielding Quality

1 – Carbon Filled Elastomeric Gasket

2 – 3 pieces, .030” thick Stainless Steel Washers on 5.5” centers

3 – 3 pieces, .030” thick Fiber Washers (capacitive reactance between plates .030” inches apart).

1

23

Page 17: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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Figure 9: Shielding Quality of Gasketed SegmentsFigure 9: Shielding Quality of Gasketed Segments

1a

2a

1 – 3/8” Tin Plated Gasketa) on 7 inch centersb) on 4.75 inch centersc) on 2.5 inch centers

2 – 3/8” Stainless Steel Gasketa) on 7 inch centersb) on 4.75 inch centersc) on 2.5 inch centers

1b

1c

2b2c

Page 18: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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SummarySummary

Transfer Impedance Test Data provides an accurate measure of the shielding obtainable from EMI gaskets as applied to various joint surfaces.

Transfer Impedance Testing can also be used to assess the degradation of the shielding due to exposure to moisture and salt fog environments.

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Selected ReferencesSelected References

1. George Kunkel, Joseph E. Butler, & Louis A. Messer, “Guest Editorials; Testing of EMI Gaskets”, EMC Technology, January, March, May 1989.

2. George Kunkel, “Lightning Induced Electromagnetic Fields into Aerospace Vehicles”, Evaluation Engineering, August 1990.

3. George Kunkel, “Testing the Shielding Quality of EMI Gaskets and Gasketed Joints - A Demonstration”, IEEE/EMC 1994 Symposium.

4. George Kunkel, “Electromagnetic Leakage Through Seams and Gasketed Joints – A Demonstration”, IEEE/EMC 1996 Symposium.

Page 20: 1 Transfer Impedance as a Measure of the Shielding of Seams & EMI Gasketed Joints Dr. Brett Robinson Robinson Enterprises Chino, California

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