1 may 2015. group overview spark minda, ashok minda group is a leading automotive component group. ...
TRANSCRIPT
Slide 11
GROUP & MSL-CD PROFILE
Dynamic
Innovative
ProfitablePreferred Employer
Preferred Supplier
May 2015
Slide 2
Group Overview Spark Minda, Ashok Minda Group is a leading Automotive Component Group.
Founded in 1958 by Late Shri S.L. Minda.
With 32 Plants globally employing more than 14,000 people.
Strong customer base with supplies to all major Indian & Global OEMs with supplies across all Vehicle Segments.
Group Turnover: 2014-15 : INR 3200 Cr. / USD 533 Mn.
Joint Ventures/Collaborations with global leaders- Furukawa of Japan- Stoneridge of USA- VAST Access System of USA- Silca of Italy- UzAvtosonat of Uzbekistan- Orbital of Australia
Locations
India: 26 Plants
Overseas : 6 Plants
Offices in Japan & Russia.1 USD= 60 INR
Slide 3
Srl.No Contents
1 Overview of SPARK Minda, Ashok Minda Group
2 Overview of MSAI-Component Division
3 Engineering & Manufacturing Capability-MSAI India
4 Overview Of Minda KTSN, Germany
5 Engineering Capability-MKTSN
Slide 4
1 Overview of SPARK Minda, Ashok Minda Group
2 Overview of MSAI-Component Division
3 Engineering & Manufacturing Capability-MSAI India
4 Overview Of Minda KTSN, Germany
5 Engineering Capability-MKTSN
6Joint Business Model for Executing Customer Programmes
Slide 5
India
27 Plants
Uzbekistan
1 Plant
Germany
1 Plant
Japan
Engg./ Mktg. Office
Indonesia
1 Plant
Vietnam
1 Plant
Russia
Rep. OfficePoland
1 Plant
Our Global Presence:
Slide 6
Business Units
(India)
6
Slide 7
Haridwar (1)
Pantnagar (3)
Pithampur (1)
Aurangabad (1)
Pune (5)
Mumbai (1)
Chennai (5)
Our Presence - Domestic
Delhi NCR (9)
Gurgaon(1)
Plant/Unit
Group Corporate
7
PLASTIC DIVISION
Total: 26 Plants
Slide 8
1 Overview of SPARK Minda, Ashok Minda Group
2 Overview of MSAI-Component Division
3 Engineering & Manufacturing Capability-MSAI India
4 Overview Of Minda KTSN, Germany
5 Engineering Capability-MKTSN
Slide 9
Minda SAI - Component Division (CD)-Plant-1
Particulars Description
Plant Area 10,000 Sq.M
Turnover (FY 15) 70 Cr (FY 16 Proj.-80 Cr)
Employees 233 Nos.
No. Of M/CsInjection Molding M/C: 40
Power Press:08
Slide 10
CD Plant-1 Overview
Slide 1111
Minda SAI - Component Division (CD)-Plant-2 (SOP By Sep’15)
Present Photos: Inside View
Slide 12
Louvers
Cylinder Head Cover
Battery Trays
Glove Box
Oil Sump
Center Console
Trunk & Exterior Trim Parts
Spark Minda Group –Plastic Product
Seat Molding
Cup Holders
Slide 13
Further Product Range
Connectors Terminals
Fuse Box and Fuse CoversCable Protectors
Slide 14
Customers4 Wheelers
2/3 Wheelers
CUVs
Tractor
Construction
Equipment
Others
Slide 15
Overview of SPARK Minda, Ashok Minda Group
Overview of MSAI - Component Division
Engineering & Manufacturing Capability – MSAI India
Overview of Minda KTSN, Germany
Engineering Capability – MKTSN
Slide 16
Engineering Capability
• Product Engineering− Feasibility Study− Bench Marking & Tear down− Packaging Study− Product Design & CAD
modeling
• Design Validation− Plastic flow analysis− Structural analysis
• Prototype, Jigs & Fixtures − Rapid proto (CNC machined
plastic / SLA / SLS / Silicone Molding)
− Soft tooling: Injection mold Sheet Metal
− Design & Development of Jigs, Gauges & Fixtures
• Mold design− Plastic Injection mold− Stamping tool design
• Production Tooling− Injection mold − Sheet Metal
Slide 17
Software in Engineering Department
Sl Software Usage No. of Licenses
1 CATIA For product design, drafting & Kinematics 03
2 Pro-E For product design & tool design 03
3 Solid Works For design of sheet metal components and press tools 01
4 Moldex 3D Mould flow analysis 01
5 UG-NX (9) For product design, drafting & tool design 01
6 Auto CAD 2D drafting for internal use 04
Slide 18
Feasibility Study• Bench Marking &
Tear Down study
• Packaging Study
• Product Design & CAD Modeling
Product Engineering - Feasibility Study
Slide 19
Hyundai
Alto OMNI A star Santro
Snap
Dim (LxWxH) mm 176x63x68 46x48x28 135x92x60 127x101x54
Part Weight (gm) 42.8 7.9 45.2 50.35
Part Thickness (mm) 1.3 - 1.5 1.5 - 1.6 1.4 - 1.8 1.2 - 1.7
Material PP Nylon-66 PP-T20 PA-66
ParametersMSIL
Product Engineering - Benchmarking & Tear Down Study
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Product Engineering - Product Design & CAD Modeling
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Design Validation - Plastic Flow Analysis
Slide 22
Design Validation - Structural Analysis
1. Strength Analysis Study 2. Structural Simulation
Slide 23
Prototyping, Jigs & Fixtures
Rapid Proto (CNC machined plastic/ SLA/ SLS/ Silicone Molding)
Slide 24
Prototyping, Jigs & Fixtures
Design & Development of Jigs, Gauges & fixtures
Inspection fixture
Inspection Gauge
Assembly Fixture EOL Testing Fixture
Slide 25
Mold Design - Plastic Injection Mold
Core Half Cavity Half
Core Half Cavity Half
Slide 26
Production Tooling
Production Tooling : Injection Mold, Sheet Metal tools
Slide 27
Cover
Base
Existing Design
Part Name : BIM Base Assembly; Customer : Renault Nissan
Modified DesignCover
Base
Closure
Partnering with Customers During Design Stage
Slide 28
Partnering with Customers During Design Stage
Design of the lock modified for functionality
Part Name : BIM Base Assembly; Customer : Renault Nissan
Existing Design Modified Design
Slide 29
Existing Design
Proposed New Design for Locking of the Part
Actual Snap
Project Status:
1. T1 samples submitted in 04 weeks.
2. Insertion & Removal force found to exceed the specs.
3. Part under production.
Part Name: Floor Channel; Customer: TATA Motors
Partnering with Customers During Design Stage
Slide 30
• Part Name: Battery Tray Assy. • Customer: Maruti Suzuki• Application: Under hood part• Material: PP Long Glass Fiber 40%
Snap of Existing Parts
New Design
Battery tray mounted on the vehicle
Version A Version B
New Project – Replacing Existing Metal Part by Plastic
Slide 31
New Project – Replacing Existing Metal Part by Plastic
• Part Name: Cylinder Head Cover Assy.• Customer: Isuzu• Application: Engine Compartment• Material: PA 66 30% Glass Filled
CoverBaffle Plate
Cap
Cover & Baffle Plate are joined together through vibration welding technique
Cap is joined to Cover through ultrasonic welding technique
Slide 32
Manufacturing Facility
M/C TONNAGE NO. OF M/CS MAKE
1250 T 01 FCS
820 T 01 HAURONG
650 T 02 FERROMATIK
420 T TO 520 T 08 WINDSOR,KRAUSS MAFFEI,HAURONG
320 T 01 BATTENFELD
250 T 03 NETSTALL, FERROMATIC
150 T 07 FERROMATIK, WINDSOR,TOSHIBA
90 T TO 125 T 04 SUPER MASTER, ANGEL
50 T TO 85 T 11 TOSHIBA, SUPER MASTER
50 T 02 TOYO
TOTAL 40
Slide 33
Outstanding Contribution to SCM – Volvo Eicher
New Product Dev – Volvo Eicher
Recent Cust Recognition – Harness Business
M&M Auto Division Best Vendor award in “Electrical & Electronics” commodity category FY 14
M&M FES Best Vendor award in “Electrical & Electronics” commodity category FY 13
Slide 34
Recent Cust Recognition – Harness Business
M&M felicitation for achieving ‘Mentoring Zone’ status in Supplier Business Capability
Bajaj Auto: Gold Awardfor “0” PPM for 3
years in a row
Bajaj Auto: TPM Award
Slide 35
Recent Cust Recognition – Plastics Business
• Maruti Suzuki Award for “Best Design, Development & Localization Effort” for 2013-14
− Product: Cup Holders for Swift, Swift Dezire & Ertiga platforms
Slide 36
Overview of SPARK Minda, Ashok Minda Group
Overview of MSAI - Component Division
Engineering & Manufacturing Capability – MSAI India
Overview of Minda KTSN, Germany
Engineering Capability – MKTSN
Slide 37
• ~ 300 employees• 11,500 m² plant and office• 44 injection molding machines
Quality Certifications• TS 16949 (QMS)
• ISO 14001 (EMS)
• ISO 50001 (Energy Mgt System)
1949 Start of business as “VEB Presswerk Ottendorf-Okrilla”
2007 Acquisition by SPARK Minda Group, India
2009New company name: Minda KTSN Plastic Solutions GmbH & Co. KG
MINDA KTSNMILESTONES:
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MKTSN Plastics and Tooling Solutions, Bydgoszcz, Poland
MKTSN Plastics Solutions, Pirna, Germany
• Management and Marketing
• Design Development
• Project Management
• Injection moulding and High end assembly
• Plant Management, Marketing
• Tool development and Tool production
• Injection moulding and simple assembly
Structure Of Minda KTSN In Europe
Slide 40
Overview of SPARK Minda, Ashok Minda Group
Overview of MSAI - Component Division
Engineering & Manufacturing Capability – MSAI India
Overview of Minda KTSN, Germany
Engineering Capability – MKTSN
Slide 41
•44 Injection Machines – Clamping force: 50T to 2000T – Shot weight 10 g to 10 kg– Multi-component injection molding in the
range of 50T to 250T– Gas-Injection Technology
•Transfer-Technology Central Dryer- and Transportation Unit
Central-Unit for pulsed Tool Tempering Tandem tool Hall No. 1 – Injection Molding large Module Parts
Technical Facilities @ Minda KTSN
– Central Unit for material drying and transportation– Central Unit for pulsed tool tempering
Slide 42
• In-House Measurement and Testing Facility– CMM (Coordinate Measuring Machine)
– Laser measuring machine
– Environment Chambers
– Routine measurement and testing equipment for serial controlling
• In-house tool shop (Design & Maintenance)
• Assembly units (fully automated)
• Centrally controlled online machine information system (actual status)
Technical Facilities @ Minda KTSN
Slide 43
• Individual customer solutions by strategic market analysis and benchmarking
• Development according to customer specifications• In house Designing and testing • Tool development coordination (incl. Complex Tool Concepts and Mold-
Flow)
- Team building- Concept phase- Design and layout
- Simulation- Prototyping- Zero series
- Series production- Optimization- Modification
Engineering & Project Management
A. 19 member PM, Design, Tooling, Quality Pre-Planning and Process Engineering team at MKTSN
B. Extensive usage of Catia V5 / Mold Flow
Engineering and Development Process
Slide 44
1. Interior Modules with Kinematics• Air Vents / Louvers / Venting
System• Glove Box And Locking
Mechanism• Cup Holders (Front & Rear)• Ash Trays (For Center Console &
Doors)• Fuel Lid Opener
2. Interior Modules without Kinematics• Steering Column Shroud• Cockpit Covers; Backrest Covers• Speaker Covers• Trunk Covers, Window Frame• Storage Compartments
Core Competencies
3. Crash relevant structural and strengthening parts
4. Parts for engine compartment• Oil Sump• Cylinder Head Cover